Hytorc VERSA 1 User Manual Download Page 12

 

FOR MORE INFORMATION 

HYTORC Nederland  BV   

|   Platinawerf 8  -  6641 TL Beuningen   -  NEDERLAND  |  Tel: +31(0)24 - 3 660 660  |   www.hytorc.nl

 

HYTORC Benelux BVBA  

|   Ysselaarlaan 65B  -  2630 Aartselaar  -  BELGIË           |  Tel : +32(0)38 - 705 220    |   www.hytorc-benelux.be 

 

ENG-versa- User manual.docx 

Version 2.5 / Mar-16 

  12 

 

9.  MALFUNCTIONS AND SOLUTIONS 

 
 

9.1 Torque wrench 

 

The tool does not operate anymore 

 check if all couplers (as well on the tool as on the 

pump) are tightened properly. The coupling nut of the female coupler has to be tightened 
completely to the collar of the male coupler. 

 
 

9.2 Driving piston 

 

Cylinder part cannot be taken off the tool 

 check if the piston is retracted completely 

 

check if the piston is in its start position. 

 

 

9.3 Pumps 

 

The pump pressure at a fixed adjustment repeats inaccurately 

 pump pressure 

adjusting valve is dirty or damaged 

 loose the valve and cover the hole with a towel, 

start the motor for 2 seconds, clean valve and assemble it again 

 renew the valve if the 

problem is not solved. 

 

Pump runs and produces pressure but the tool does not turn 

 check coupler 

connections. 

 

The tool turns in the wrong direction 

 probably two or an even number of hoses is 

connected to each other or the male and female couplers are interchanged. 

 

The tool is running slower than usually 

 adjust pump pressure to 700 BAR and shut off 

the pump when the start button is pressed 

 the pressure drops quickly to about 100 

BAR but has to remain there. If the pressure drops to zero, it indicates an internal 
leakage. Please contact HYTORC Nederland B.V. +31 (0)24-3660660 

9.3.1 Air pump units 

 

Pump motor does not start 

 kink in the air hose of the remote control 

 unreel the hose 

completely. 

 

Pump motor does not start 

 starter valve (position 21) is defect 

 press small knob of 

the starter valve while ON/OFF handle (position 9) stands at ON. 

 

Pump runs slowly or irregular 

 too low air pressure 

 minimum of 4 BAR with running 

motor 

 clean dirty filter 

 dirt in the air motor. 

 

The motor does not run or switch 

 this indicates a defect of the control valve in the 

pump unit. 
If necessary, contact HYTORC Nederland B.V. at +31 (0)24-3660660. 

9.3.2 Electrical pump units 

 

Motor makes strange noise and produces no pressure 

 check rotating direction. 

 

Motor runs to slow or stops automatically after starting 

 voltage drop in the power. 

Usually too thin or too long extension cable is used. Check pump unit with the main plug 
directly in the electric point. 

 

Motor runs but does not switch from forward to reverse 

 rupture in the remote control 

cable 

 valve block defect. 

 

Motor does not run 

 no electrical power or rupture in supply cable. 

 

 

 

Summary of Contents for VERSA 1

Page 1: ...USER MANUAL VERSA series Model 1 Model 2...

Page 2: ...NG OF TORQUE VALUE BOLT LOAD 8 8 USE OF THE LOW CLEARANCE WRENCH 9 8 1 CHANGE THE RATCHETS 9 8 1 1 Versa Model 1 9 8 1 2 Versa Model 2 10 8 2 ROTATING DIRECTION 10 8 3 REACTION POINT 10 8 4 TO TIGHTEN...

Page 3: ...Instructions to your employees within your organization by a HYTORC specialist Free annual inspection of your HYTORC equipment 24 hour service When you need help abroad No problem We help you HYTORC...

Page 4: ...C equipment with care For top performance inspect tools power pack and accessories for visual damage frequently and always prior to use Always follow instruction for proper tool and pump maintenance R...

Page 5: ...n that are the correct size and fully engage the nut Hidden flaws however remain a possibility that could cause breakage so stay clear of sockets during operation Do not use other equipment to enhance...

Page 6: ...ssure twin hose To assure a safe and good operation of your equipment it is necessary to operate correctly and maintain regularly 6 CONNECTING THE HYDRAULIC PUMP UNIT Important Before use you have to...

Page 7: ...rs The different types cannot be connected between each other IMPORTANT You cannot connect 2 or 4 hoses to each other If necessary you can connect 3 or 5 hoses Use always an odd number of hoses Push t...

Page 8: ...in BAR right or PSI left 2 Turn the wing nut on the tank cover of the pomp unit completely leftwards upwards If a locking knob exists please release this one first 3 Put the torque tool somewhere on t...

Page 9: ...y size has its own ratchet Before you change the ratchet run the pump unit connected to the hydraulic cylinder to retract the pistons to start position Change the ratchet as follows 8 1 1 Versa Model...

Page 10: ...rt the link pin to secure both parts 8 2 Rotating direction For tightening simply engage the nut with the right side of the link facing down For loosening the left side of the link faces down The dire...

Page 11: ...rther until the tool automatically resets itself Releasing the remote control button will retract the cylinder The tool will automatically reset itself and the operator will hear a click Push the butt...

Page 12: ...female couplers are interchanged The tool is running slower than usually adjust pump pressure to 700 BAR and shut off the pump when the start button is pressed the pressure drops quickly to about 100...

Page 13: ...ded When gauge is getting filled with hydraulic oil this is also an indication of internal leakage After each time the tool is used clean it and check the grease inside the tool 10 2 Small maintenance...

Page 14: ...02 05 LC 04 05 LC 08 05 LC 20 05 11 Side Plate Left LC 02 52L LC 04 52L LC 08 52L LC 20 52L 12 Side Plate Right LC 02 52R LC 04 52R LC 08 52R LC 20 52R 13 Drive Plate LC 02 35 LC 04 35 LC 08 35 LC 20...

Page 15: ...13 VERSA 14 13 VERSA 20 13 VERSA 30 13 8 LINK PIN RETAINER VERSA 01 12 ST 02 19 ST 04 19 ST 08 19 VERSA 14 12 VERSA 20 12 VERSA 30 12 9 LINK PIN WITH RING VERSA 01 10 XLCT 02 10 XLCT 04 10 XLCT 08 10...

Page 16: ...CREW VERSA 01 38 VERSA 02 38 VERSA 04 38 VERSA 08 38 VERSA 14 38 VERSA 20 38 VERSA 30 38 9A SIDE PLATE SCREW TOP VERSA 01 51 VERSA 02 51 VERSA 04 51 VERSA 08 51 VERSA 14 51 VERSA 20 51 VERSA 30 51 9B...

Page 17: ...GHT SLIM VERSA 02 52R SLIM VERSA 04 52R SLIM VERSA 08 52R SLIM 2 SIDE PLATE LEFT SLIM VERSA 02 52L SLIM VERSA 04 52L SLIM VERSA 08 52L SLIM 3 DRIVE PLATE SLIM VERSA 02 35 SLIM VERSA 04 35 SLIM VERSA 0...

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