Hytorc VERSA 1 User Manual Download Page 11

 

FOR MORE INFORMATION 

HYTORC Nederland  BV   

|   Platinawerf 8  -  6641 TL Beuningen   -  NEDERLAND  |  Tel: +31(0)24 - 3 660 660  |   www.hytorc.nl

 

HYTORC Benelux BVBA  

|   Ysselaarlaan 65B  -  2630 Aartselaar  -  BELGIË           |  Tel : +32(0)38 - 705 220    |   www.hytorc-benelux.be 

 

ENG-versa- User manual.docx 

Version 2.5 / Mar-16 

  11 

8.4 

To tighten a bolted connection 

By pushing down on the remote control button in the advance position, the rear of the tool will 
be pushed back until the reaction surface will contact its reaction point. Continue to hold down 
the advance button as the ratchet turns 

until you hear a “click” which will signify the hydraulic 

cylinder inside the tool is fully extended and will not turn the ratchet further. Continuing to hold 
down the remote control button will result in a rapid build-up of pressure to the point where the 
gauge reads what was pre-set prior to applying the wrench. 
 

Attention

: The reading of full pre-set pressure after the cylinder is extended DOES NOT 

INDICATE that this pressure (torque) is applied to the bolt. It only indicates that the cylinder is 
fully extended and cannot turn the nut further until the tool automatically resets itself. 
Releasing the remote control button will retract the cylinder.  
 

  The tool will automatically reset itself 

and the operator will hear a “click”. 

  Push the button again for the next cycle and the socket will turn. 

  Repeat this step till the nut finally stops turning. 

  Successive cycles are made until the tool 

“STALLS” at the pre-set Torque with accuracy 

within ±3%.  

 
 

8.5  

To loosen a bolted connection 

  Adjust the pressure of the pomp to its maximum of 700 BAR or 10.000 PSI. 

  Check the rotating direction of the hexagon or square drive, and change if necessary. 

  Check the position of the reaction pad and change if necessary.  

  Place the tool on the bolted connection. 

  Press the button of the remote control and keep it pressed till the socket or ratchet turns 

and stops again. As the cylinder extends fully, you will h

ear a “click”. 

  Release the remote control button and wait till the cylinder automatically retracts. You 

again hear a “click”.  

  Press the button again and repeat this as long as necessary till the connection is loose. 

 
Comment: 

If the bolted connection does not loosen, it is an indication that you may require 

the next larger size tool to loosen the bolt. If you do not have this in your possession, please 
contact HYTORC to find a good solution. 
 
 
 

 

Summary of Contents for VERSA 1

Page 1: ...USER MANUAL VERSA series Model 1 Model 2...

Page 2: ...NG OF TORQUE VALUE BOLT LOAD 8 8 USE OF THE LOW CLEARANCE WRENCH 9 8 1 CHANGE THE RATCHETS 9 8 1 1 Versa Model 1 9 8 1 2 Versa Model 2 10 8 2 ROTATING DIRECTION 10 8 3 REACTION POINT 10 8 4 TO TIGHTEN...

Page 3: ...Instructions to your employees within your organization by a HYTORC specialist Free annual inspection of your HYTORC equipment 24 hour service When you need help abroad No problem We help you HYTORC...

Page 4: ...C equipment with care For top performance inspect tools power pack and accessories for visual damage frequently and always prior to use Always follow instruction for proper tool and pump maintenance R...

Page 5: ...n that are the correct size and fully engage the nut Hidden flaws however remain a possibility that could cause breakage so stay clear of sockets during operation Do not use other equipment to enhance...

Page 6: ...ssure twin hose To assure a safe and good operation of your equipment it is necessary to operate correctly and maintain regularly 6 CONNECTING THE HYDRAULIC PUMP UNIT Important Before use you have to...

Page 7: ...rs The different types cannot be connected between each other IMPORTANT You cannot connect 2 or 4 hoses to each other If necessary you can connect 3 or 5 hoses Use always an odd number of hoses Push t...

Page 8: ...in BAR right or PSI left 2 Turn the wing nut on the tank cover of the pomp unit completely leftwards upwards If a locking knob exists please release this one first 3 Put the torque tool somewhere on t...

Page 9: ...y size has its own ratchet Before you change the ratchet run the pump unit connected to the hydraulic cylinder to retract the pistons to start position Change the ratchet as follows 8 1 1 Versa Model...

Page 10: ...rt the link pin to secure both parts 8 2 Rotating direction For tightening simply engage the nut with the right side of the link facing down For loosening the left side of the link faces down The dire...

Page 11: ...rther until the tool automatically resets itself Releasing the remote control button will retract the cylinder The tool will automatically reset itself and the operator will hear a click Push the butt...

Page 12: ...female couplers are interchanged The tool is running slower than usually adjust pump pressure to 700 BAR and shut off the pump when the start button is pressed the pressure drops quickly to about 100...

Page 13: ...ded When gauge is getting filled with hydraulic oil this is also an indication of internal leakage After each time the tool is used clean it and check the grease inside the tool 10 2 Small maintenance...

Page 14: ...02 05 LC 04 05 LC 08 05 LC 20 05 11 Side Plate Left LC 02 52L LC 04 52L LC 08 52L LC 20 52L 12 Side Plate Right LC 02 52R LC 04 52R LC 08 52R LC 20 52R 13 Drive Plate LC 02 35 LC 04 35 LC 08 35 LC 20...

Page 15: ...13 VERSA 14 13 VERSA 20 13 VERSA 30 13 8 LINK PIN RETAINER VERSA 01 12 ST 02 19 ST 04 19 ST 08 19 VERSA 14 12 VERSA 20 12 VERSA 30 12 9 LINK PIN WITH RING VERSA 01 10 XLCT 02 10 XLCT 04 10 XLCT 08 10...

Page 16: ...CREW VERSA 01 38 VERSA 02 38 VERSA 04 38 VERSA 08 38 VERSA 14 38 VERSA 20 38 VERSA 30 38 9A SIDE PLATE SCREW TOP VERSA 01 51 VERSA 02 51 VERSA 04 51 VERSA 08 51 VERSA 14 51 VERSA 20 51 VERSA 30 51 9B...

Page 17: ...GHT SLIM VERSA 02 52R SLIM VERSA 04 52R SLIM VERSA 08 52R SLIM 2 SIDE PLATE LEFT SLIM VERSA 02 52L SLIM VERSA 04 52L SLIM VERSA 08 52L SLIM 3 DRIVE PLATE SLIM VERSA 02 35 SLIM VERSA 04 35 SLIM VERSA 0...

Page 18: ......

Reviews: