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C

B

A

MODEL

FILE NO.

REV

HYT Science & Technology Co. Ltd.

Part Name

DRAWN BY

CHECKED

APPROVAL

PAGE

OF

DATE

Error : HYT.jpg file not found.

M38223M4H

1

20

40

60

80

IC11

B+

POWER1

9

10

AF

FIL

O

6

7

8

QUAD

FILI

11

IFO

D

EC

12

13

14

15

16

5

4

3

2

1

OS

C

I

OS

C

O

MIX

O

VC

C

IFI

R

SSI

NDE

T

NR

E

C

E

MIX

I

IC1

TA31136FN

C1

10u/10V

C2

0.01u

 

R1

680K

C13

220P

R3

2.2K

 

C14

220P

R7

100k

C18
27P

C20

470P

R25

3.3K

C37

0.1U

OUT

IN

CF1

C52

33P

X1

20.945MHz

C53

33P

C3

0.01U

R36

10K

L1

470

R26

3.3K

C57

4700p

C58

82P

CD1

R47

820

C4

0.01U

C38

0.1U

C54

33P

IF

SYSTEM

Q1
UMG3N

Q2

UMG3N

Q3

UPA572T

Q4

FMMT717

Q5

FMMT717

C59

1000P

R51

1K

R27

3.3K

R28

3.3K

C60

1000P

C5

0.01u

R64 2.7K

R65 2.7K

C87

1u/ 6.3V

R52

1K

C61

1000P

C62

1000P

R66

820

 

L5

3.3U

D2

MA2S376

D3

MA2S376

C88

10p

L6

601S

C90
7P

D4

MA360

TC1

10P

C182

6P

C193

8P

R67

330

C91

0.5P

C96

6P

C100

22P

C97
6P

D5

MA2S077

R70

680

C103

3P

C63

1000P

Q6

2SJ243

Q7

UMC4

R105

47K

D7

MA2S376

C19

18P

Q8

2SK508NV

R8

100K

R9

100K

 

R53

1K

L7

601s

TC2

10P

L16

23nH

C189

5P

C186

4P

L48

100N

R72

120K

R74
100

R29

3.3K

R79

5.6K

 

C21

470P

R68

150

C22

470P

L18

22n

L19

22n

R80

10 

R30

3.3K

 

D6 MA2S077

R31

3.3K

C24

470P

R82

10

R69

150

C92
1P

C7

0.01U

 

C109

1000p

D9

MA2S111

R84

4.7K

C110

1000p

C115

15u/6.3V

 

L17

100n

C65

1000P

D8

MA2S376

 

Q9

DTA114YE

R10

100K

Q10

DTA114EE

C39

0.1U

 

R113

10

R114

2.7k

R115

47

R117

8.2K

C124

1u/6.3V

L8

601s

 

 

C25

470P

R56 1K

Q13

2SC5108

R11

120K

R38

10K

TP1

Q14

2SC5108

Q15

2SC4226

Q17

2SC4988

Q18

2SC5343(s)

C98

6P

C42

470P

C27

470P

C111

1000p

C134

2P

C28

470P

C137
0.01u

C101

6.8

C67

270P

C147

1000p

C102

0.5P

C55

15P

C29

470p

C138

33P

C68

1000P

L21

15nH

L22

4T

L2

5T

L23

4T

L30

8T

L3

0

L31 4T

L32
4T

L33

3T

L24

3T

L4

0.22uH

R122

330

R123

47

R75

100

D11

MA77

C139

7.5

C140

0.75

C141

11P

C142
11P

C143

0.75P

C30
470P

D12

MA2S077

L11

221SG

C231

470p

C31

470P

L12

601S

C113

1000p

L13

601s

C117

4.7u/16V

C149

470P

C43

0.1U

C44

0.022U

C150

0.033U

C151

0.033U

C152

0.033U

C153

0.033U

C45

0.1U

R130

5.6K

Q21

2SK1824

R132

27K

R134

680K

R97

82K

C69

1000P

R12

100K

R135

3.3K R139

150K

R140

150K

R136

3.3K

C155

10u/10V

R137

3.3k

R141

150K

R142

150K

R138
3.3K

C70 1000P

C8
0.01U

C156

0.018u

C71

1000P

R57

1K

R107

0

R39

1K

R13

100K

R14

150K

C197

470p

C159

10u/10V

C46

0.1U

C47

5600pF

R2

270K

R15

100K

R16

270K

R98
20K

C160

0.033U

C162

0.047U

C72

1000P

R144

1.8K

Q19

2SC5343(s)

Q20

2SC5343(s)

Q22

2SC5108(Y)

R146

330

XF1  

C99

NC

R108

0

R48

1.5K

R147

100

R148
560K

R49

2.7K

R625

100K

R5

330

Q23

3SK318

L37

NC

C73

1000P

C56

NC

C74

1000P

C135

10P

L25

22n

R40
10K

TP1

21.4M

MIXER

VR1

C163

0.5P

C104
1P

C105

3P

R150

470P

C164

0.5P

R145

100K

C165

2.2U/16V

R33

3.3K

Q24

2SC5343(s)

R152

39K

R41
10K

R155

1.8M

R42
10K

R156
1.8M

R157

56K

R158

39K

R85

6.8K

R159

39K

R153

39K

C9

0.01U

C166

3300P

C167

0.022U

C157

0.047u

C171

560P

C172

2700P

C158

0.047U

C34

560P

C75

1000P

C10

0.01U

C144

10P

Q25

2SC5343(s)

4

5

8

1

IC3

NJM2100V

C168
0.022U

C169
0.022U

C48
0.1U

R131

1.8K

R50

1.5K

R160

750K

R161

15K

R162
15K

R120
22K

R110

0

C173

4.7U/16V

C76

1000P

C49
0.1U

C77
1000P

C50

0.1U

D18

1SS372

C174

1U/16V

D19

DAN222

ACTIVE

FILTER

ACTIVE

FILTER

Q26

2SC5343(s)

R163

15K

L14

1uH

R165
2.2K

R166

470

C125

10u/10V

C35

470p

Mic

 MIC1

 

TC3

10P

TC4

10P

L38 3T

J3

SPK/4Ω

VR2

 47K

R58
1K

R18

100K

L41

0.22u

R19 NC

R20

NC

R21 NC

L42

NC

X3

C175

33p

C176

33P

C78

1000p

R59

1K

C79

1000P

OUT

IN

GND

IC4

XC6201P502PR

D20

0

C80
1000P

C177

15u/6.3V

R167

220K

R22

470K

C81

1000P

R43

330K

R

6

0

1

K

R61

1K

R99

4.7K

R121

4.7K

R87

4.7K

C170
NC

C11
0.01u

Q28

DTC114EE

C82

1000P

R44

10K

R62

470

Q30

DTC114EE

R118

470

R45

10K

C83

1000P

1
2
3
4

5

A0
A1
A2

VCC

SDA

6

7

8

GND

TEST

SCL

IC5 AT2408

CP4 4.7K*2

CP5

10K*2

C15
100P

C16

100P

C17

100P

C180

100p

R63

NC

D13

NC

R143

NC

C181

3900P

C161

0.047U

R133

82K

R88

4.7K

MONI

 

MONI

PTT
 

PTT

R6
2.2K

ANT1

 

R89
1K

R90

100

C89

1.5P

L28
3T

C145

6P

C146

2.4P

L43

1U

C136

3P

Q31

RD07

Q32

RD01

C132
100p

L44

23nH

C95

1P

Q16

PRF957

C192

2.4P

R169

8.2k

R170

12K

R171
82

L45

47nH

R34

3.3k

C51

0.1u

C12

0.01u

R172 0

R173 0

R100

10K

R125

47

R101

47K

R102

27K

R103

56k

R104

22k

C114

1000p

VDD Vss

-

-

-

-

+

+

+ +

NJM2902

IC7

 

L46

3.3U

C187

10P

L47

100n

R164

10

C188

22P

L49

330N

C190

 NC

C191

 NC

C178

0.1U

C85

1u/ 6.3V

J2

MIC

J1

SPK

TXD

C120

47uF/16V

Q34

DTA114YE

R177

4.7K

R175
100K

R176
100K

R174
2.2K

C194

0.1uF

C196
1.5P

L26

18n

C195

2P

 

 

 

D22

 RED

D24

 GREEN

P

S

T

9140NR

IC9

C200

1u/6.3V

VR3

 68K

R109 1M

R127

100

C32

470p

R32

3.3k

C33

470P

L34

3T

L39

47n

L35

3T

L36

3T

L40

100n

Q27

3SK318

R151

 0

R76

100

R111

470P

C106

6P

C93

2P

C94

0.5P

C107

5P

C108

5P

TC5
10P

R77

0

R187

NC

R182

NC

R179

NC

R183 NC

R178

NC

R181

NC

R186

NC

R78

NC

R180

NC

R184

NC

C183

NC

C185

NC

C184
NC

1

4

5

8

IC6

NC

Q36

NC

Q37

NC

R185

NC

L10 600sg

C116

NC

R83

NC

R191

47

R192

0

C126
0.33u

C127
NC

Q38

NC

L20
NC

R129

NC

C23

0

R194

0

C207
470P

C133

0.33u

R197

0

R4
47K

R196

5.1

DC 6.0V

C208

470P

G2

G2

R198

120K

455kHz(H)

C198

1000P

L15

600sg

C204

470P

C112

1.5u/10V

R35

100K

CP1

10K*4

CP3

4.7K*4

+

C121

1000P

VR4

68K

R124

120K

R154

47k

C179

100p

C86

1u/ 6.3V

C230

NC

L29

3.3nH

C123

0.22u

C66

1000P

R37

10K

Q12

DTC144EE

R55

1.5K

C122

0.039u

C203

100u/6.3V

R17

NC

C36

470P

Q40

2SA1362

C64

0.1u

R54

47K

Q39

NC

R203

1.0K

C118

68uF/6.3V

C40

0.1u

Q41

2SK1588

R94

470K

R24

33K

R93

47K

C84

0.1u

IC8

R628

8.2K

C237
0.047U

R106

0

R112

10

KIA6278F

C239

220P

IC2 IB31202

1

8

9

16

CP6
10K*4

R602

0

R601

0

D25 MA2S111

VR6 NC

SELF

R508

0

C253

10P

C26

1000P

R96

330

C255

10P

C252

1000P

R128

47K

R202

0

R200

0.1U

R116

1M

R81
3K

R204

10K

R205

NC

C232

4700p

C233

 0.1U

C235

1000P

C506

33P

R605

R604

C240

0.01U

C241

0.01U

C242

0.01U

C243
0.01U

R606

47K

R607

47K

R608

47K

R609

47K

12

3

4

12

11

10

9

5678

U1

R610 47K

Q35

DTC114EE

RXD

Q46

2SK1824

C246

0.1U

R617

27k

C247

22u/6.3V

C248

22u/6.3V

C249 NC

1
2
3
4

5

6

7

8

C250

0.1u

R619

820

R616

270

C251

470P

R149

56k

R626

100K

R627 56K

R623

100K

R624 100K

R618

68K

W/NC

W/NC

W/NC

Q47
NC

R615

47K

C202

1u/6.3V

VDD

4

VC

1

OUT

3

GND

2

12.8MHZ

X4

VR5

68K

L50

1UH

D10

BDZ3.0B

TC-446

Schematic Diagram

R622

18k

C254

2200P

1

1

August , 2005

00

Q50

0

Summary of Contents for TC-446

Page 1: ...www hyt com cn ...

Page 2: ......

Page 3: ...scription 4 Circuit Description 8 CPU Pins 12 Part List 1 14 Adjustment Description 26 Troubleshooting chart 29 Disassembly and Assembly 42 Exploded View 45 Part List 2 46 Packing 48 PC Board View 49 Block Diagram 50 Schematic Diagram 51 Specifications 52 ...

Page 4: ...aps or in an explosive atmosphere When in vehicles with an airbag do not place a portable radio in the area over an airbag or in the airbag deployment area Do not expose the radio to direct sunlight for a long time nor place it close to a heating source Do not use any portable radio with a damaged antenna If a damaged antenna comes into contact with your skin a minor burn may result When transmitt...

Page 5: ...to turn the radio on fully counter clockwise until a click is heard to turn the radio off When the radio is on turn the knob to adjust volume 5 PTT key Press and hold PTT key to talk release to receive 6 Monitor key In receive mode long press above 2 seconds Monitor key to monitor activity on the current channel 7 Microphone 8 Speaker 9 External jack Remove the jack cover and insert an earphone or...

Page 6: ...dard model please disconnect the two MS2 points on PCB and then operate the following steps 2 To select MS1 See the initial data table according to the radio model if MS1 is 1 short out the two MS1 points on PCB and continue the following operation If not disconnect the two MS1 points and continue 3 Short out the two SELF points on PCB and then turn the power on Two beeps sound 4 Turn channel sele...

Page 7: ...he following parameters can be set via PC programming software 1 Low battery alert level 2 Squelch level 9 3 Squelch level 3 4 CTCSS deviation narrow 5 CDCSS deviation narrow 5 Manual Adjust Mode If manual adjust mode is enabled turn on the power while holding down PTT and MONI simultaneously the radio enters manual adjust mode after 2 seconds Choose the adjusting items by turning the channel sele...

Page 8: ... MONI again to begin user wired clone and red LED blinks When cloning is completed red LED goes out 2 If the two SELF points are short circuit press MONI again to begin factory wired clone and red LED blinks When cloning is completed red LED goes out Note The difference between user wired clone mode and factory wired clone mode is that the latter is able to clone tune parameters ...

Page 9: ... Frequency MHz IF MHz 1CH 2CH 3CH 4CH 5CH 6CH 7CH 8CH 9 16CH Tx MHz Rx MHz Tx MHz Rx MHz Tx MHz Rx MHz MHz MHz MHz MHz MHz MHz Standard 446 00625 446 09375 21 4 446 00625 446 00625 446 05625 446 05625 446 03125 446 03125 446 08125 446 01875 446 06875 446 04375 446 09375 CH QT DQT OFF OFF OFF OFF 97 4 97 4 71 9 79 7 67 85 4 023 ...

Page 10: ...ncy configuration Frequency Range 446 00625 MHz 446 09375MHz Figure 1 frequency configuration 2 Receiver The receiver utilizes double conversion superheterodyne 1 Front end RF Amplifier The input signal from antenna is amplified in RF amplifier Q27 after passing through the receive transmit switch circuit and a 3 stage LC band pass filter The amplified signals are filtered by a band pass filter a ...

Page 11: ...C7 1 4 and then filtered by low pass filter Q19 and high pass filter Q20 and then de emphasized by R130 and C156 The resulting AF signal passes through a volume control circuit and then is amplified to a sufficient level to drive the speaker by AF power amplifier IC8 5 Squelch Part of the AF signal from IC1 enters IC1 again and the noise component is amplified and rectified by a filter and an ampl...

Page 12: ... oscillator VCO passes through buffer amplifier Q14 and is divided at IC2 by the dual module programmable counter The divided signal is compared in the phase comparator IC2 with the 2 5 KHz or 6 25 KHz reference signal The output signal from phase comparator is filtered through a low pass filter and passed to the VCO to control the oscillator frequency See figure 4 Figure 4 PLL circuit 2 VCO The o...

Page 13: ...plifier The transmit signal obtained from VCO buffer amplifier Q14 is amplified by Q15 and Q17 This amplified signal is passed to power amplifier Q32 and Q31 and is capable of producing a 4 0W RF power 4 Antenna Switch and LPF The RF amplifier output signal is passed through a low pass filter network and a transmit receive switch circuit before it is passed to the antenna terminal The transmit rec...

Page 14: ...ute control H Mic mute L Mic enable 16 MS1 I Model set 17 GREEN O Green light control H light 18 RED O Red light control H light 19 TXD O RS 232C output 20 RXD I RS 233C input 21 PTTK I PTT key input 22 MS2 I Standard model select H Non standard L Standard 23 RXC O Receiver power control L power on 24 NC 25 RESET I Reset input 26 SELF I Self program L on 27 TXC O Transmitter power control H on 28 ...

Page 15: ...TCSS code output 42 TONE4 O CTCSS code output 43 TONE3 O CTCSS code output 44 TONE2 O CTCSS code output 45 TONE1 O CTCSS code output 46 TONE0 O CTCSS code output 47 WNTC O W N L Wide H Narrow 47 70 NC 71 Vcc I Power input 5V 72 VREF I A D converse reference voltage 73 Avss I A D GND 74 77 NC 78 NC 79 NC 80 NC ...

Page 16: ...5 R508 B5B 16 R601 B1E 17 R602 B3C 18 3001061000000 Chip resistor 0603 10Ω J 1 10 6 R112 T3E 19 R113 T5J 20 R164 B2C 21 R196 B4G 22 R80 B2D 23 R82 B4G 24 3001061010000 Chip resistor 0603 100Ω J 1 1 6 R127 B5F 25 R147 B4E 26 R74 B2C 27 R75 B4J 28 R76 B5E 29 R90 T5H 30 3001061020010 Chip resistor 0603 1KΩ J 1 10 12 R203 T2E 31 R39 B3B 32 R51 B1F 33 R52 T3F 34 R53 B2D 35 R56 B2B 36 R57 B5B 37 R58 T4B...

Page 17: ...istor 0603 1MΩ J 1 10 2 R109 T2B 68 R116 T3B 69 3001061230000 Chip resistor 0603 12KΩ J 1 1 2 R170 B1D 70 R617 B4H 71 3001061240010 Chip resistor 0603 120KΩ J 1 3 R11 B3B 72 R124 T3F 73 R72 B2D 74 3001061510000 Chip resistor 0603 150Ω J 1 1 2 R68 B2E 75 R69 B2C 76 3001061520000 Chip resistor 0603 1 5KΩ J 1 3 R48 B3E 77 R50 T5F 78 R55 T2E 79 3001061530010 Chip resistor 0603 15KΩ J 1 1 3 R161 T4F 80...

Page 18: ...B 102 R49 B4D 103 R64 B2G 104 R65 B2G 105 3001062730010 Chip resistor 0603 27KΩ J 1 1 2 R102 B3H 106 R132 B3C 107 3001062740010 Chip resistor 0603 270KΩ J 1 2 R16 B3D 108 R2 B3C 109 3001063020000 Chip resistor 0603 3KΩ J 1 10 1 R81 B3F 110 3001063310010 Chip resistor 0603 330Ω J 1 1 5 R122 B3G 111 R146 B4D 112 R5 B4E 113 R67 B2D 114 R96 B2B 115 3001063320000 Chip resistor 0603 3 3KΩ J 1 14 R135 B4...

Page 19: ...05 B1E 153 R128 B3B 154 R4 T2B 155 R54 T3G 156 R606 T3I 157 R607 T3I 158 R608 T3I 159 R609 T3I 160 R610 T2C 161 R615 B3B 162 R93 T2F 163 3001064740010 Chip resistor 0603 470KΩ J 1 2 R22 T1D 164 R94 T3F 165 3001065620010 Chip resistor 0603 5 6KΩ J 1 2 R130 B4B 166 R79 B2D 167 3001065630000 Chip resistor 0603 56KΩ J 1 1 4 R149 B3E 168 R157 T4F 169 R198 T4E 170 R627 171 3001065640000 Chip resistor 06...

Page 20: ...T1B 194 VR5 195 3005991030070 Array resistor 0603 10KΩ 4 J 1 2 CP1 T1B 196 CP6 T4A 197 3005061030040 Array resistor 0603 10KΩ 2 J 1 1 CP5 T1B 198 3005064720000 Array resistor 0603 4 7KΩ 2 J 1 1 CP4 T1B 199 3005064720010 Array resistor 0603 4 7KΩ 4 J 1 1 CP3 T1B 200 3101050100000 Chip capacitor 0402 1PF C 50V 4 C104 B4G 201 C143 B4I 202 C146 B4I 203 C95 B1E 204 3101050200010 Chip capacitor 0402 2PF...

Page 21: ...1 C253 232 C255 233 C88 B2E 234 3101051010030 Chip capacitor 0402 100PF J 50 6 C132 B2D 235 C15 B2A 236 C16 B2A 237 C17 B2A 238 C179 B3C 239 C180 B2A 240 3101051020010 Chip capacitor 0402 1000PF K 5 30 C109 B2C 241 C110 B2C 242 C111 B4H 243 C113 B2B 244 C114 B3H 245 C121 B2E 246 C147 B4I 247 C252 248 C26 B2B 249 C59 B1G 250 C60 B1G 251 C61 B2G 252 C62 B2G 253 C65 B1C 254 C66 T1E 255 C68 B3H 256 C6...

Page 22: ...1051040040 Chip capacitor 0402 0 1UF K 10 15 C178 T2B 286 C233 B4E 287 C246 B3B 288 C250 T3E 289 C37 B4B 290 C38 B4C 291 C39 B4D 292 C40 T2F 293 C43 B3C 294 C45 B5B 295 C46 B3C 296 C50 T4G 297 C51 B3I 298 C64 T2F 299 C84 T2E 300 3101051590000 Chip capacitor 0402 1 5PF B 50 2 C140 B4I 301 C196 B3E 302 3101051810000 Chip capacitor 0402 180PF J 50 1 C18 B5B 303 3101051830000 Chip capacitor 0402 0 018...

Page 23: ...B 322 C53 B4B 323 C54 B4C 324 3101053320010 Chip capacitor 0402 3300PF K 5 1 C166 T5F 325 3101053330000 Chip capacitor 0402 0 033UF K 5 C150 B4B 326 C151 B4B 327 C152 B4B 328 C153 B4B 329 C160 B3D 330 3101053340000 Chip capacitor 0402 0 33UF K 6 2 C126 B1B 331 C133 B4G 332 3101053900000 Chip capacitor 0402 39PF J 50V 1 C138 B3H 333 3101053920000 Chip capacitor 0402 3900PF K 2 1 C181 T2C 334 310105...

Page 24: ... Chip capacitor 0603 1PF B 50V 1 C92 B2C 371 3101060200010 Chip capacitor 0603 2PF B 50V 1 C93 B4E 372 3101060600010 Chip capacitor 0603 6PF B 50V 1 C145 B4J 373 3101061020000 Chip capacitor 0603 1000PF K 5 4 C198 T4G 374 C235 B4J 375 C63 B1D 376 C72 B3D 377 3101061040010 Chip capacitor 0603 0 1UF K 16 4 C194 T4H 378 C48 T4G 379 C49 T4G 380 R200 B2B 381 3101061800000 Chip capacitor 0603 18PF J 50V...

Page 25: ...02 18nH LQG15 1 L26 B2B 414 3210305220000 Multi layer inductor 0402 22nH LQG15 3 L18 B2D 415 L19 B2D 416 L25 B3E 417 3212105101000 Multi layer inductor 0402 100nH HK10 4 L17 B1C 418 L40 B5E 419 L47 B2C 420 L48 B1C 421 3212105470000 Multi layer inductor 0402 47nH HK100 2 L39 B5E 422 L45 B2D 423 3212106339000 Multi layer inductor 0603 3 3nH HK16 1 L29 B3H 424 3213212102000 Multi layer inductor 1008 ...

Page 26: ... 3307110100080 LED KPT 1608SGC ultra high 1 D22 T3J 464 3307110100070 LED KPT 1608SRC ultra high 1 D24 T3J 465 3399990000160 Varactor MA2Z36000L 30V 1 D4 B1D 466 3399990000220 Diode UDZ3 0B SOD 323 1 D10 B2B 467 3401001000080 Transistor 2SA1362 ER TE85 1 Q40 T3F 468 3401002000990 Transistor 2SC5108 Y TE85L 3 Q13 B2B 469 Q14 B2D 470 Q22 B4D 471 3403007000000 Transistor DTA114EE TL PNP 1 Q10 B4D 472...

Page 27: ...13 P 1 Q32 B3G 503 3504990000020 FET RD07MVS1 T112 P 1 Q31 B3I 504 3602028004610 AF amplification IC KIA6278F EL P 1 IC8 T3E 505 3603002005440 IF processing IC TA31136FNG EL 1 IC1 B4C 506 3603008005040 Operational amplifier NJM2902V 4 OA J 1 IC7 B3C 507 3604002055090 PLL TB31202FN EL ELP 1 IC2 B2A 508 3605008005010 Operational amplifier NJM2100V 2 OA J 1 IC3 T4F 509 3608015000000 Power managing IC...

Page 28: ...or details 2 Adjustment Some items can be adjusted in conventional communication mode and the others in manual adjust mode Turn on the power the radio enters conventional communication mode If manual adjust mode is enabled turn on the power while holding down PTT and MONI simultaneously the radio enters manual adjust mode after 2 seconds Refer to the section Software Specification VCO Item Conditi...

Page 29: ...tch N W Radio Communicati on Test Set 118dBm MOD 1KHz 1 5kHz Narrow FILER 0 3 3 4kHz ANT Speaker Jack Check SINAD 12dB or higher 2 RX Low Turn to CH14 in manual adjust mode long press MONI key to switch N W 3 RX High Turn to CH15 in manual adjust mode long press MONI key to switch N W 6 Squelch 1 RX Center Turn to CH2 in manual adjust mode Adjust by pressing PTT or MONI Radio Communic ation Test S...

Page 30: ... on condition 1 and condition 2 are consistent the difference 200Hz 67 0Hz CTCSS 2 CTCSS 250 3Hz Turn to CH16 in manual adjust mode and press PTT 250 3Hz CTCSS 11 CTCSS Deviation 1 TX Center Turn to CH4 wide and CH4 narrow in manual adjust mode Adjust by pressing PTT or MONI Radio Communication Test Set HPF 20Hz LPF 300Hz ANT Adjust deviation to 0 4kHz 100Hz Narrow 12 CDCSS Deviation 1 Turn to CH5...

Page 31: ...ard from SPK Inject 21 4MHz signal into XF1 IN SSG output 103dbm Audio heard from SPK Check CF1 455K2nd IF filter IC1 IF IC X1 20 945M 2nd LO CD1 demodulator Check XF1 1 st IF filter Q22 Replace faulty components Inject 1KHz RX signal into Q27 RF AMP IN SSG 113dbm Audio heard from SPK Power supply at Q9 5R OK Check Q23 mixer Q27 Tc5 Replace faulty Check if no solder joint at IC11 pin 23 Check Q9 R...

Page 32: ... 2 Symptom TX OK low RX sensitivity or intermittent RX output Cure replace 455KHz filter 3 Symptom TX OK low RX sensitivity but sensitivity OK after injecting 45 05MHz signal into XF1 Cure adjust TC3 TC4 and TC5 in turn 2 No RX audio output no audio from SPK sound abnormal Symptom 1 no audio after power on no or low audio in monitor mode activate power on alert tone and monitor features ...

Page 33: ... AMP pin1 Check VR1 and its wiring to IC8 Replace faulty components Hold down MONI 6V voltage at IC8 pin8 Hold down MONI 5V output at IC11 pin40 AVP Audio output at IC8 pin 7 Check if Q39 and Q12 conductive Replace faulty components Check C203 c239 Replace faulty components See control section troubleshooting Check R203 R37 C84 C66 Check IC8 and peripheral components Replace faulty components Q41 ...

Page 34: ...NI 6 0V voltage at IC8 pin8 but no audio output at pin7 Cure replace IC8 Start Hold down MONI Audio output at IC7 pin1 Check if Q21 conductive Check operating status of Q19 Q20 Check C44 C150 C151 C152 C153 C45 Replace faulty components Hold down MONI Audio output at IC7 pin3 5V voltage at IC7 pin4 5V voltage at IC1 IF pin4 Check IC7 IC11 peripheral components Replace faulty components Check the c...

Page 35: ... but no or low power output in TX In TX 6 0V source voltage at Q31 In TX around 1 1W power at D11 positive end In TX 1 8 2 5 V gate voltage at Q31 Check Q32 Q17 Q38 peripheral components Replace faulty components In TX 7 5V source voltage and 1 8 2 5V gate voltage at Q32 Check C30 C139 C142 C141 C145 Replace faulty components Check D11 R75 C208 L4 Check bias circuit Replace Q31 Check L3 Q31 C55 In...

Page 36: ...eters and D5 positive bias OK Replace faulty components Check bias circuit 4V collector voltage 1 8V base voltage and 1V emitter voltage at Q15 Check R80 L18 R34 R29 R79 C97 arameters OK Replace with components of the same spec See VCO Troubleshootin R122 C98 R196 C42 R195 OK In TX 4 8V collector voltage 1 2V base voltage and 0 3V emitter voltage at Q17 L29 C138 C67 OK N Y Y Y N Y N Y N ...

Page 37: ...ect 1KHz 100mv AF signal into MIC plug 4 2KHz 150Hz modulation deviation Check MIC plug and MIC Replace faulty components Waveform input at IC3 NJM2100V pin2 OK Check L14 C48 C169 C168 Replace faulty components In TX amplified waveform output at IC3 pin7 In TX 5V voltage at IC3 pin 8 In TX waveform output at VR2 Check IC3 and peripheral components Check the connection to Q4 C pin Check components ...

Page 38: ...epair Example 1 Symptom no TX audio cracked VR2 Cure replace VR2 and adjust 2 Symptom low TX audio poor modulation sensitivity of MIC after adjusting VR2 Cure replace MIC II PLL 1 TX or RX unlock Caused by faulty oscillator loop ...

Page 39: ...tput voltageat Q7 Reliable solder and correct parameters of R164 R9 L47 Q8 InRX 4 3Vat IC11pin31 Check IC11 peripheral components or replace IC11 Reliable solder at Q7 R53 No disconnected wiring to branch circuit 4Voutput voltageat Q6 Reliable solder at R171 No disconnected wiringto Q16 branch circuit In TX 0V at IC11pin31 Reliable solder at PTT No disconnected wiring to IC11branch circuit Or repl...

Page 40: ...joints at IC11 pin6 Correct software settings If not replace IC11 Check Q3 R65 Q2 R28 R66 Replace faulty components 12 8MHz at IC2 pin13 Check 12 8MHz crystal C130 TC6 Replace faulty components After amplified by Q13 VCO output OK Check VCO circuit Data clock strobe pulse at IC2 pin8 9 10 OK triangle wave Check CP6 CPU C15 C16 C17 and wiring 1 4V CV control voltage output Check the soldering and v...

Page 41: ...radio via PC no 5V output at Q5 Cure replace Q5 717 4 Symptom unable to transmit even if PTT is pressed freq range found OK when reading from radio via PC 5V output at Q5 5C voltage at X2 12 8 crystal oscillator Cure replace X1 5 Symptom able to transmit when PTT is pressed freq range found OK when reading from radio via PC 5C voltage OK Voltage found at CV in RX but not within 0 8 4V Cure adjust ...

Page 42: ...utput at L15 Upper Check L15 C149 C120 Replace faulty components Switch on power 6 0V at IC4 IN Check power switch D20 IC4 Replace faulty components 5V at IC4 OUT Check if short circuit occurs when IC4 C80 C79 branch circuit are grounded Replace faulty components Check IC11 pin 71 72 5V at IC9 pin 5 RESET Check if no solder at IC11 and branch components Replace faulty components Start Check IC11 X...

Page 43: ... 5V at IC4 IN power knob OK Cure replace D20 2 Symptom Plug in 6 0 power cable rotate power knob but unable to switch on power Voltages at L15 IC4 IN OK no 5V 5M voltage at IC4 Cure replace IC404 3 Symptom Plug in 6 0 power cable rotate power knob but unable to switch on power 5V output at IC4 Voltage at IC9 OK Cure replace X3 7 3728MHz crystal ...

Page 44: ...ay from the radio s body and lift the battery from the radio See figure 1 Figure 1 Disassemble main unit aluminum chassis and PCB 1 Remove the two screws at the base of the chassis 2 Pull the volume knob and selector knob off 3 Remove the antenna at top of the radio 4 Remove the screw of the microphone jack cover and pull the jack cover off See figure 2 Figure 2 ...

Page 45: ... upwards and then pull the chassis away from the front cover See figure 3 Figure 3 The disassembly is shown as the figure 4 Figure 4 Disassemble PTT button Push the PTT button in indicated direction until out of the cover See figure 5 Figure 5 ...

Page 46: ...n press the PTT button into the corresponding opening in the cover See figure 6 Figure 6 Attach the battery 1 Fit the extensions at the bottom of the battery into the slots on the radio chassis 2 Press the top part of the battery towards the radio until a click is heard See figure 7 Figure 7 ...

Page 47: ...TC 446 Service Manual 45 Exploded View 1 7 6 8 16 15 10 11 9 18 21 19 22 23 13 14 17 20 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 2 4 3 5 12 ...

Page 48: ...ponge 1 5mm thick EVA 1 10 6201030000000 TC 500 Battery positive electrode piece 0 20mm SUS301 nickel plating 1 11 6000046000000 TC2100 Positive electrode piece support Black ABS 1 12 7207002200000 Nut M7 0 2 2mm 1 13 4303020000030 Volume switch TC 1688 1 14 7206002500010 Nut M6 0 2 5mm 1 15 4302030000010 Channel switch TC 368 RY 6933 tocos 1 16 4301040000020 PTT switch TC 278 TC 378 SKHLLBA010 AL...

Page 49: ...jack HSJ1456 010320 1 33 5205000000190 Earpiece jack HSJ1650 010020 1 34 7400133000000 TC500 PVC water proof gasket PVC 0 3mm thick Φ4 7 2 35 7500115000000 TC500 Battery contact pad Silica rubber 4 8 4 2mm 2 36 6201022000000 TC2100 Battery negative electrode piece 0 20mm SUS301 nickel plating 1 37 7400014000010 TC 500 Battery water proof PVC piece 0 2mm thick PVC 18 40 16 10mm 1 38 6000039000000 T...

Page 50: ...TC 446 Service Manual 48 Packing ...

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Page 53: ... 0 022U C169 0 022U C48 0 1U R131 1 8K R50 1 5K R160 750K R161 15K R162 15K R120 22K R110 0 C173 4 7U 16V C76 1000P C49 0 1U C77 1000P C50 0 1U D18 1SS372 C174 1U 16V D19 DAN222 ACTIVE FILTER ACTIVE FILTER Q26 2SC5343 s R163 15K L14 1uH R165 2 2K R166 470 C125 10u 10V C35 470p Mic MIC1 TC3 10P TC4 10P L38 3T J3 SPK 4Ω VR2 47K R58 1K R18 100K L41 0 22u R19 NC R20 NC R21 NC L42 NC X3 C175 33p C176 3...

Page 54: ...ation distortion 5 Modulation limiting 5KHz wide 2 5KHz narrow Bandwidth 16 KHz wide 8 5KHz narrow Audio response From 6 dB oct Pre Emphasis 3dB Conducted spurious emission 7 5μW Adjacent channel power 65 d B Receiver Reference sensitivity 0 25μV wide 0 35uV narrow Unsquelch sensitivity 0 4μV Audio power 400mW 4Ω Audio distortion 5 Modulation acceptance 7 KHz wide 3 5KHz narrow Audio response From...

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