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SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the

product. Updated technical service information may be available from your local authorized Hyster

®

dealer. Service Manuals provide general guidelines for maintenance and service and are intended for

use by trained and experienced technicians. Failure to properly maintain equipment or to follow in-

structions contained in the Service Manual could result in damage to the products, personal injury,

property damage or death.

• When  lifting  parts  or  assemblies, make sure all slings, chains, or  cables are  correctly  fastened, and

that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to

support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift

trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT

TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex-

ceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to

remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit

needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flamma-

ble. Be sure to follow the necessary safety precautions when handling these fuels and when working

on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the

area. Make sure the area is well ventilated.

NOTE:  

The following symbols and words indicate safety information in this

manual:

  WARNING 

Indicates a hazardous situation which, if not avoided, could result in death

or serious injury.

  CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor

or moderate injury and property damage.

On  the  lift  truck,  the  WARNING  symbol  and  word  are  on  orange  back-

ground. The CAUTION symbol and word are on yellow background.

Summary of Contents for H190HD2

Page 1: ...Hyster J007 H190HD2 H210HD2 H230HD2 H230HDS2 H250HD2 H280HD2 Forklift Service Repair Manual...

Page 2: ...XM 6 H300 330HD2 H019 H16 0XM 6 H360HD2 H019 H10 0 12 0XM 12EC H360HD2 EC H019 H13 16XM 6 H10 12XM 12EC H300 360HD2 H360HD2 EC J019 H8 12XM 6 H10XMS 6 H190 280HD2 H230HDS K007 H16XM 9 H18XM 7 5 H16XM...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...ult Flow Settings Screen 7 Features Screen 7 Loaded Speed Reduction Screen 7 Flow Settings Screen 7 General Functions of the Interface 8 Main Functional Requirements 8 What is Needed for the Hydraulic...

Page 5: ...the Hydraulic User Interface Program 36 Calibrating the Lever Without the Hydraulic User Interface Program 36 Calibrating the Joystick Without the Hydraulic User Interface Program 36 Fault Codes 37 C...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...agrams 8000SRM1500 Electrical System 2200SRM1499 Description The hydraulic system is operated through an elec trically operated control valve that receives its sig nals from the hydraulic controller S...

Page 8: ...l signals for ON OFF functions or CAN bus messages for other linked controllers The controller continually monitors the system for fault conditions displays the appropriate fault co des and takes acti...

Page 9: ...of the con trol valve section Red indicates a sticking spool or an internal error in the actuation module Flashing Red indicates an input signal fault Cycling the ignition key resets the LED to Green...

Page 10: ...e of the following interrupt functions can be configured in the Hydraulic User Interface program from the Truck Configuration Screen Operator Presence System OPS The OPS has an electrical switch in th...

Page 11: ...s which determines the valve flow in one direc tion only The direction of the hydraulic function is determined by a separate valve that receives a sep arate digital signal Analog outputs are used for...

Page 12: ...Maximum Engine Speed Temperature Maximum Rpm 5 C 23 F Unrestricted 10 C 14 F 1600 13 C 9 F 1200 20 C 4 F 1000 High Temperature Protection Optional The High Temperature Protection feature limits ve hi...

Page 13: ...ry 3 decrease ramp time Twist Lock pressure increase ramp time Twist Lock pressure decrease ramp time Set Default Flow Settings Screen This screen consists of three parameters pumps mast and carriage...

Page 14: ...the program double click the in stallation icon The program automatically installs the Hydraulic User Interface Program and all re quired drivers for the IFAK interface cable After installation is com...

Page 15: ...Mode Screen Smooth Medium Rapid Limited Auxiliary2 increase time Auxiliary2 decrease time Auxiliary3 increase time Auxiliary3 decrease time Twist Lock increase time Twist Lock decrease time Default F...

Page 16: ...owering Limit Max Tilt Forward Limit Max Tilt Backward Limit Max Aux0 Limit Max A Aux0 Limit Max B Aux1 Limit Max A Aux1 Limit Max B Aux2 Limit Max A Aux2 Limit Max B Aux3 Limit Max A Aux3 Limit Max B...

Page 17: ...Ver number of the in terface program and the corresponding part num ber PN See Figure 4 The truck s serial number is programmed into the hydraulic controller with the ROP Read Only Pa rameter File The...

Page 18: ...reen click on the Upload Parameters button or press the F2 key Clicking on the Click here to Continue button advances the program to the Truck Configuration screen Basic Screen Layout of the Hydraulic...

Page 19: ...CREEN ICON 3 CALIBRATION SCREEN ICON 4 FLOW SETTINGS SCREEN ICON 5 VALVE SETTINGS SCREEN ICON 6 DIAGNOSTIC SCREEN ICON 7 ACTIVE ERROR SCREEN ICON 8 ACTIVE ERROR INDICATOR Figure 6 Screen Layout 2200 S...

Page 20: ...ntroller See also Calibration 4 Flow Settings Screen Adjusts flow demands of lift tilt and all auxiliary functions 5 Valve Settings Screen Displays the settings for the electric hydraulic valves Servi...

Page 21: ...Truck Configuration Screen Figure 7 Truck Configuration Screen 2200 SRM 1481 General Functions of the Interface 15...

Page 22: ...list box representing the active mode When clicked on this link will take the user to the appropriate mode definition subscreen See Fig ure 10 Figure 10 Hydraulic Responsiveness Drop Down List Box NO...

Page 23: ...deceleration ramp times can be defined for each function within reasonable limits for each analog function See Table 3 Figure 12 il lustrates the different ramping time behavior for jumping input Up...

Page 24: ...Figure 7 Using the serial number of the truck the hydraulic controller automatically selects the pump settings Check this selection against actual installed parts and press the F4 key to save the pum...

Page 25: ...e via the Truck Con figuration screen by clicking on the Truck Configu ration icon Settings for Cut In Pressure and Cut Out Pressure are adjustable The Cut In Pressure value is set from where the Load...

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