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INTERFACE CABLE REPLACEMENT

Field Service Bulletin 

3

Set the voltage divider on the Powermax65/85, Powermax65/85/105 SYNC

WARNING

ELECTRIC SHOCK CAN KILL. Disconnect electric power and wait 1 minute to allow stored energy to 

discharge before doing installation or maintenance. You can get a serious electric shock if electric 

power is not disconnected. Electric shock can seriously injure or kill you.

All work that requires removal of the plasma power supply outer cover or panels must be done by 

a qualified technician.

Refer to the Safety and Compliance Manual (80669C) for more safety information.

NOTICE

Static electricity can cause damage to printed circuit boards (PCBs). Use correct precautions when 

you touch PCBs. 

Keep PCBs in antistatic containers.

Put on a grounded wrist strap when you touch PCBs.

The factory presets the voltage divider to 50:1. To change the voltage divider to a different setting:
1.  Turn OFF the power supply and disconnect the power cord.
2.  Remove the power supply cover.
3.  Remove the component barrier from the left side of the power supply.
4.  Locate the voltage divider DIP switches on the left side of the power supply.

The figure below shows the default setting (50:1) with the number 4 switch up.

L1

X12

R1
R2
R3

R7

R5

R6

R4

C3

C2

C1

C4

L1

BLK

RED

J1

J3

J4

RED

BLK

J2

21.1 30 40 50

GRN

S1

ALL DOWN = 20

D1

J5

Summary of Contents for Powermax45 XP

Page 1: ...wermax65 85 105 125 Powermax65 85 105 SYNC Machine Interface Cable Kit Remplacement du c ble d interface Field Service Bulletin Bulletin de service sur le terrain 806180 Revision 7 December 2021 R vis...

Page 2: ......

Page 3: ...vice Bulletin Powermax45 XP 105 125 systems Complete instructions for installing this kit are included in the Service Manual To download the Service Manual go to www hypertherm com docs Powermax105 Se...

Page 4: ...ols The built in voltage divider provides a scaled down arc voltage of 20 1 21 1 1 30 1 40 1 and 50 1 maximum output of 18 V An optional receptacle on the rear of the power supply provides access to t...

Page 5: ...69C for more safety information NOTICE Static electricity can cause damage to printed circuit boards PCBs Use correct precautions when you touch PCBs Keep PCBs in antistatic containers Put on a ground...

Page 6: ...e interface cable must be performed by a qualified service technician To install a machine interface cable 1 Turn OFF the power and disconnect the power cord 2 Remove the machine interface receptacle...

Page 7: ...r start machine motion Output Normally open Dry contact closure when the arc transfers 120 VAC 1 A maximum at the machine interface relay or switching device supplied by the customer 12 14 Red black G...

Page 8: ...INTERFACE CABLE REPLACEMENT 6 Field Service Bulletin...

Page 9: ...yst mes Powermax45 XP 105 125 Les instructions compl tes pour l installation de ce kit sont incluses dans le Manuel de service Pour t l charger le Manuel de service aller l adresse www hypertherm com...

Page 10: ...nt gr offre une tension d arc r duite de 20 1 21 1 1 30 1 40 1 et 50 1 sortie maximale de 18 V Une prise facultative situ e l arri re de la source de courant permet d acc der la tension d arc r duite...

Page 11: ...conformit et de s curit 80669C pour obtenir des consignes de s curit suppl mentaires AVIS L lectricit statique peut endommager les cartes circuits imprim s Prendre des pr cautions ad quates lors de la...

Page 12: ...par un technicien de service qualifi Pour installer un c ble d interface de machine 1 Couper l alimentation OFF et d brancher le cordon d alimentation 2 D poser le couvercle de la prise de l interfac...

Page 13: ...ine Sortie Normalement ouvert Fermeture contact sec lors du transfert de l arc 120 V c a 1 A maximum au relais d interface de la machine ou l interrupteur fourni par le client 12 14 Rouge noir Terre T...

Page 14: ...REMPLACEMENT DU C BLE D INTERFACE a 6 Bulletin de service sur le terrain...

Page 15: ......

Page 16: ...Nederland 31 165 596907 Tel Hypertherm Shanghai Trading Co Ltd PR China 200231 86 21 80231122 Tel Hypertherm S Pte Ltd Singapore 349248 65 6841 2489 Tel Hypertherm Plasmatechnik GmbH 63452 Hanau Germ...

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