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Operator Manual
iv
SECTION 3 SETUP ........................................................................................................ 3-1
Upon Receipt ....................................................................................................................... 3-2
Claims .................................................................................................................................. 3-2
Hoisting Requirements ......................................................................................................... 3-3
Voltage Configurations ......................................................................................................... 3-4
Power Cords - 208/240/480V, 200/230/400V and 600V Power Supplies ............................. 3-5
Power Cords - 230/400V CE Power Supplies ...................................................................... 3-6
Changing the Strain Relief Sleeve ....................................................................................... 3-6
Single-Phase and Three-Phase Power Configurations ........................................................ 3-7
Power Cord Plugs ................................................................................................................ 3-8
Power Requirements ............................................................................................................ 3-8
Grounding Requirements ..................................................................................................... 3-8
Work Cable and Clamp ........................................................................................................ 3-9
Gas Supply Requirements ................................................................................................... 3-9
Gas Supply Connection ..................................................................................................... 3-10
Torch Lead Connection ....................................................................................................... 3-11
Machine Interface with PAC135M ...................................................................................... 3-12
SECTION 4 OPERATION ............................................................................................... 4-1
Controls and Indicators ........................................................................................................ 4-2
Operating Instructions .......................................................................................................... 4-3
Operating Tips ...................................................................................................................... 4-6
Cut Chart - 80A Standard Consumables ............................................................................ 4-12
Cut Chart - 40A Consumables ........................................................................................... 4-13
Common Cutting Faults ..................................................................................................... 4-14
SECTION 5 MAINTENANCE/PARTS ............................................................................. 5-1
Introduction .......................................................................................................................... 5-2
Routine Maintenance ........................................................................................................... 5-2
Basic Troubleshooting .......................................................................................................... 5-4
Technical Questions ............................................................................................................. 5-7
Parts ..................................................................................................................................... 5-8
Power Supplies - 208/240/480V ......................................................................................... 5-12
Power Supplies - 200/230/400V ......................................................................................... 5-12
Power Supplies - 200/400V CE .......................................................................................... 5-12
APPENDIX A STANDARDS INDEX .................................................................................. a-1
APPENDIX B AERATION MANIFOLD ............................................................................. b-1