Hypertherm HT4001, Instruction Manual

Page: 267 / 270

12-10-93 BC
11 OF 14 HT4001 N/A
BLK DIA:HT4001
013254BL 013-2-254 013254
10X1
1X6
Arc Voltage
Isolated & Divided(1/100)
ON=Open
76
77
80
81
82
83
86
87
85
84
79
78
135
136
167
168
169
170
171
172
173
174
Not Used
13
4
8
+
Hold
Output
Transfer
Arc
24V
Auxilliary
Counter
Start
Counter
Error
NC & Open When Torch is Retracted ULS
RED
BLK
52
53
50
51
BLU
BLU
RED/BLK
RED
WHT
WHT
Stop (N.O.)
Emergency
RED
RED/BLK
YEL
BLK
76
77
RED
WHT
303
302
89
88
YEL/BLK 84
YEL 85
87
86
83
82
RED
RED/BLK
RED/BLK
P
6-D1
L
4-B1
X
3-C1
SCH: 041274
1
2
Isolated
& Divided
Arc Voltage
REC2
(+)
(-)
Isolation PCB
PCB 11
Full Arc
Voltage
TB1
Assy: 041377
PCB: 041273
Arc Voltage
6 5 1 2
REC1
PL11.1
PL11.2
120 VAC
Z
7-A4
N
6-C2
Isolated & Divided(1/100)
7
TB3
1
TB4
U
5-B1
R
5-B3
M
4-B1
Y
7-B4
Motor
VAC
Motor
VAC
VAC
Motor
Motor
Motor
Motor
VDC
VDC
5
1
BLU
WHT
Output
Arc Transfer
Plasma
HOLD
Starts
1X10
Cable: 023866
1X11
6
WATER SUPPLY
WATER MUFFLER
2
3
4
5
RED
w/Auto OFF
24V
Error
Plasma
Counter
START
RED/BLK
RED
W-M Start
120V
WHT
BLU Plasma START
Auxilliary
120V
RED/BLK
RED
BLK
RED/BLK
RED/BLK
RED
Cable: 023903
AIR CONTROL BOX
1
2
3
4 14
13
12
11
ON
OFF
SET
HOLD
INPUT/OUTPUT
to
HOLD
HOLD
Power Supply #3
Power Supply #4
Power Supply #2
to
to
INPUT
Plasma START
ULS (Upper Limit Switch)
9
21
22
20
28
33
27
15
14
WHT
BLU
WHT
WHT
WHT
GRN
Power Off
START
Plasma
Hold
Output
Arc Transfer
BLK
YEL/BLK
1
5
RED
10
31
36
25
37
32
26
BLU
YEL
Arc Voltage
ARC TRANSFER OUTPUT
PLASMA HOLD
Output
Output
OR
OR
Auto Height/AVC On
UP Relay
DOWN Relay
YEL/BLK
YEL/BLK
35
30
24
34
29
23
BLU
YEL
YEL
Relay
UP
Relay
DOWN
Height
Auto
ON
IHS
Cable: 023892
6
2
7
3
12
11
WHT
BLU
WHT
Cable
Interface
Machine
Initial Height
Input
Input
ON=Open
4 4 3 3 2 2
B B
C C
D D
1 1 2 2 3 3 4 4
D D
C C
B B
A A
1 1
A A
DRAWING NO. DRAWING NO.
DESCRIPTION DESCRIPTION
DATE DATE
DATE DATE
DATE DATE
SHEET SHEET MODEL MODEL SCALE SCALE
CHECKED BY CHECKED BY
APP. BY APP. BY
DRAWN BY DRAWN BY
MATERIAL MATERIAL
CONTAINED THEREON IS CONSIDERED
THIS DRAWING AND ALL INFORMATION
PURPOSES WITHOUT PERMISSION
FROM HYPERTHERM, INC.
FOR MANUFACTURING OR FABRICATION
PROPRIETARY AND MAY NOT BE USED
PART MUST BE FREE OF BURRS AND
NECESSARY WITH CHAMFER OR RADIUS .015.
SHARP EDGES. BREAK SHARP EDGES IF
TOLERANCES ARE:
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN INCHES.
3 PL DECIMAL Å}.005
FRACTIONS Å}1/64
2 PL DECIMAL Å}.01
ANGULAR Å}.5fl
ITEM NO. ITEM NO.
Box-5010 Hanover, NH 03755-5010 603/643-3441 Box-5010 Hanover, NH 03755-5010 603/643-3441
FILE NAME FILE NAME
SHEET SHEET
SHEET SHEET
SHEET SHEET
SHEET SHEET
SHEET SHEET
16
13
8
3
1
2
4
5
11
12
15
14
10
9
6
4
5
11
10
9
8
7
2
3
12
6
SHEET SHEET
SHEET SHEET
SHEET SHEET
SHEET SHEET
KY