CHASSIS 6-16
DISC PLATE REMOVAL AND DISASSEMBLY
● Remove the front wheel(Refer to page 6-8)
● Remove the disc plate(Refer to page 6-9)
● Install the disc plate(Refer to page 6-11)
DISC PLATE INSPECTION
● Check the disc for wear with a micrometer. Its thickness can be
checked with disc and wheel in place. Replace the disc if the
thickness exceeds the service limit.
● With the disc mounted on the wheel, check the disc for face
runout with a dial gauge as shown. Replace the disc if the
runout exceeds the service limit.
Service Limit 3.5 mm(0.14 in)
09900-20205 Micrometer(0-25 mm)
Service Limit 0.3 mm(0.012 in)
09900-20606 Dial gauge(1/100 mm)
09900-20701 Magnetic stand
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
● Remove the handlebar cover(Refer to page 6-1)
● Disconnect the front brake light switch lead wires.
● Place a cloth underneath the union bolt on the master cylinder
to catch spilled drops of brake fluid. Unscrew the union bolt and
disconnect the brake hose/master cylinder joint.
CAUTION:
Completely wipe off any brake fluid adhering to any
part of motorcycle. The fluid reacts chemically with
paint, plastics, rubber materials, etc.