HygroMatik HeaterCompact HC02 Manual Download Page 11

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Page 11

Time limits for filing freight claims with shipping companies are*:

* Subject to change without prior notice.

3.6

Included in the Delivery

The delivery includes:

•

Unit of the selected humidifier type including selected con-
trol.

•

Water installation hose.

•

Manuals for the steam humidifier and the control.

•

Ordered accessories (steam manifold, steam hose, con-
densate hose, etc.).

•

Maintenance o-ring set for steam cylinder.

Transport Company

After Receipt of Goods

Carriers

4 days at the latest

Parcel Service

immediatly

Summary of Contents for HeaterCompact HC02

Page 1: ...Electric Heater Steam Humidifier HeaterCompact Installation yellow Plumbing blue Electrics red Maintenance green General Information white HC EN0 HC EN E 8881110 Manual...

Page 2: ...duct or device No other right is granted under this licence In particular and without prejudice to the generality of the foregoing the Work s may not be used sold licensed transferred copied or reprod...

Page 3: ...ration and Device Construction 12 4 1 Mode of Action 12 4 2 Installation and Method of Operation 13 4 3 Internal Output Setting 15 5 Installation 16 5 1 Steam Humidifier environmental conditions 16 5...

Page 4: ...8 1 Maintenance for Operation with Demineralized Water Condensate 50 8 2 Maintenance for Operation with Tap Water or Partially Softened Water 51 8 3 Access to Control Unit 52 8 4 Removing and Cleanin...

Page 5: ...otline Fax 49 0 4193 895 33 e mail hotline HygroMatik de For all technical questions or spare parts orders please be pre pared to provide unit type and serial number see name plate on the unit 1 1 Typ...

Page 6: ...temperature of 100 C is produced Do not inhalate directly Only qualified and authorised personnel may operate the unit Persons transporting or working on the unit must have read and understood the res...

Page 7: ...of a malfunction or power grid disruption switch off the unit immediately and prevent a restart Repair malfunctions promptly Restricted use This unit is not designed for the use by persons also child...

Page 8: ...emove or disable safety devices 2 1 4 Mounting dismantling maintenance and repair of the unit The HygroMatik steam humidifier is IP20 protected Make sure that the unit is not object to dripping water...

Page 9: ...mechanisms such as grounding resi stance Use only original fuses with the appropriate amperage rating Regularly check the unit s electrical equipment Promptly repair any damage such as loose connecti...

Page 10: ...4 Interim Storage Keep the unit dry and protect from frost 3 5 Check for Complete and Correct Delivery of Goods Upon receipt of the unit make sure that type and serial number on the name plate match...

Page 11: ...includes Unit of the selected humidifier type including selected con trol Water installation hose Manuals for the steam humidifier and the control Ordered accessories steam manifold steam hose con de...

Page 12: ...water is practi cally free of minerals This ensures long life for the cylinder and heater elements since virtually no mineral deposits can settle or build up Fully demineralized water minimizes the nu...

Page 13: ...er supply to the heater element is shut off when water levels are too low The cylinder water level is controlled by a level control 27 The level control consists of a stainless steel cylinder with two...

Page 14: ...lly no heating effect on the air to be humidified Accumulated condensate can be returned to the steam cylinder via a condensate hose Direct room humidification without ducts is performed using fan uni...

Page 15: ...switch off the unit and eliminate leakage Risk of scalding During blow down hot water with a temperature of about 95 C is being drained Avoid any contact with skin 4 3 Internal Output Setting Continuo...

Page 16: ...mitted only with the written consent of the manufacturer or else the war ranty is void Risk of foot injuries Unit may drop during mounting involving a single person Helping hand of a second person is...

Page 17: ...al performance The back surface of the steam humidifier heats up during operation to max 70 C Take care that the construction on which the unit is mounted is not made of temperature sensitive material...

Page 18: ...Page 18 5 1 1 Equipment Dimensions HC c a e l j m k o n d b h f i g View from below Rear view View from top Water inlet Waste water connection Steam outlet Condensate inlet Cable entries...

Page 19: ...2 HC27 a 390 562 707 b 394 427 490 c 260 257 306 d 320 382 445 e 351 513 657 f 33 30 30 g 170 190 250 h 48 35 50 i 80 44 50 j 158 145 162 k 110 109 138 l 178 100 81 m 167 50 86 n 43 56 56 o 18 18 18 a...

Page 20: ...nting To function properly the steam humidifier must be installed verti cally Measures for drills for wall mounting please see table measures d and e in chapter Equipment Dimensions If there is no sui...

Page 21: ...ated as a multiplier of the absorption distance BN The absorption distance has no fixed value but depends on many factors These are depicted in the absorption distance nomogram below 5 2 1 Determining...

Page 22: ...he parameters enumerated above into the respective quadrants The resulting point of inter section indicates the value of the desired absorption distance BN Notes x1 _______________________________ g k...

Page 23: ...Page 23 5 2 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich...

Page 24: ...The fan unit is installed above the steam humidifier When using multiple fan units do not exceed a maximum distance of 5 m from the steam humidifier Observe the clearances specified in the diagrams be...

Page 25: ...zles Do not reside in the area directly under the nozzles Rotating parts During operation the cross flow fan rotates Do not touch Do not introduce any matter through the fan grid Technical Specificati...

Page 26: ...e the total hight of the duct Minimum distances in order to avoid condensation Lmin 210mm distance steam manifold next steam mani fold L4min 120mm distance lowest steam manifold duct bottom L5min 120m...

Page 27: ...ly Air flow very flat By tilting the steam manifold 30 45 towards the air flow direction the mini mum upper clearance can be reduced to 70mm min distances H1 mm H2 mm 30 45 DN25 182 168 225 DN40 193 1...

Page 28: ...midifier in order to minimize steam loss through condensation Shown installation and position dimensions are based on experimental values Special environmental conditions could require adjustments Ins...

Page 29: ...2 HY45 HY60 2xDN40 2xDN40 2xDN12 HY90 HY116 4xDN40 4xDN40 4xDN12 Type Steam Manifold Steam Hose Condensate Hose C01 C06 1xDN25 DN25 DN09 C06 C17 1xDN25 DN25 DN12 C10 DS C17DS for SPA 1xDN40 DN40 DN12...

Page 30: ...r the steam and condensate hose should be installed near the manifolds If the installa tion is carried out in this way since only one steam hose is necessary for the main part loss of condensate will...

Page 31: ...k flange plates may be used to neatly complete instal lation of the steam humidifier in the air duct Two piece flange plates are available for the DN25 and DN40 steam manifolds flange plate DN25 E 260...

Page 32: ...commissioning If the steam manifold is positioned lower than 500 mm above the steam humidifier The condensate must be drained separately To prevent steam loss lay a loop at least 200 mm in di ameter T...

Page 33: ...above the steam humidifier Lay steam hose at a height of at least 400 mm above unit and then connect to the steam manifold with a con stant fall Lay condensate hose with a loop of 200 mm diameter vap...

Page 34: ...am humidifier Steam solenoid valve installation principle 5 10 Unit Installation Check Improper unit handling hazard This unit may only be brought into operation by qualified personnel Before start up...

Page 35: ...ge is supported or of the DVGW conform HyFlow system separator retrofit option for installation by the customer is required For DIN EN 61770 compliance the water intake within the humidi fier features...

Page 36: ...e of the heater elements may reduce their lifetime We recommend to use a water treatment device in order to prevent scaling In case of any questions regarding water treatment devices please contact Hy...

Page 37: ...tray Excessive tightening will damage the threads Slide 13mm inner diameter hose SCH over the pres sure clip R and secure with a hose clamp 6 3 Water Supply For Operation with Tap Water or Partially F...

Page 38: ...he fitting The valve strainer 29 must be placed inside the solenoid valve Use the cap nut internal thread with inner seal for connec tion to the customer provided water system 6 4 Feed from Holding Ta...

Page 39: ...in hose Humidifier and waste water discharge must be on the same pressure level Please note Do not bend the drain hose respect length specification For the discharge line and drain pipe select materia...

Page 40: ...6 7 Water Connection Installation Checklist Verify correct system installation using the checklist below Can flushed out water drain freely Have all screws and clamps been properly tightened Was the...

Page 41: ...gainst restart Verify the absence of electric current Installation or removal of the display and control unit may only be per formed when the unit is switched off See also section Access to Control El...

Page 42: ...elow must be installed between those terminals The safety interlock is also used for an On Off control mode remote switch There is no jumper between terminal 1 and 2 ex works If neither a remote switc...

Page 43: ...ns and by air humiditiy in air conditioning applications different control device types are required Consequently the control connection descriptions dif fer as well 7 4 Control Connection Steam Bath...

Page 44: ...tors 7 5 1 1 step control In case of 1 step control operation the external hygrostat or a external control switch are wired in series with the contacts of the safety interlock Contacts laid between te...

Page 45: ...Ohm Factory setting is a 0 10 V control signal Humidifier Terminals When a Basic control is in use For proportional control operation with an external control signal the jumpers must be set as indica...

Page 46: ...the control only available at Comfort or Com fort Plus Control need only be set to them Humidifier Terminals If other types of active sensors are used Paramter E3 has to be adjusted Control signal typ...

Page 47: ...e connections 7 7 Fan Unit Connect fan unit as specified in the wiring diagram The fan unit is activated deactivated in parallel with humidifica tion Model Connection Connection Connection HC02 09 4 2...

Page 48: ...control In addition you will find downloadable wiring diagrams and technical manuals at www hygromatik de 7 9 Electrical Installation Checklist Perform electrical installation checks in compliance wit...

Page 49: ...on live com ponents must be followed Risk of injuries caused by rotating parts A fan is attached to the semiconductor relay heat sink When in trial run mode without the unit cover attached make sure...

Page 50: ...LED on the display and operating panel the display reads Service only with controls of Type Com fort and Comfort Plus 8 1 Maintenance for Operation with Demineralized Water Condensate Instructions for...

Page 51: ...d in the steam cylinder Blow Down Cycles The vaporization process causes mineral calcium deposits of different compositions to settle in the steam cylinder Part of this solid build up is removed throu...

Page 52: ...t is switched off before installing or removing the display panel Remove cover or electric compartment cover and lift display panel A off its guide Turn display panel see drawing and hang display pane...

Page 53: ...eam cylinder temperature by cautious approximation with hand do not touch After a longer period of operation the steam cylinder may shrink a little This doesn t matter but could lead to tightness disc...

Page 54: ...Page 54 check for zero voltage disconnect unit from water supply check cylinder temperature remove steam hose adapter clip push clip on adapter outside cabinet lift steam cylinder off base...

Page 55: ...Page 55 remove flange clamps detach connecting cable for heater element s remove flange clamps open cylinder remove used O ring remove used O ring clean the two strainers clean cylinder interior...

Page 56: ...le deposits on the heater elements 8 are harmless Cylinder base 11 and the connections have also to be checked for deposits and cleaned if necessary Cleaning of the Control Cylinder The control cylind...

Page 57: ...s and reinforce ments of both sections must fit together snugly insert new O ring connect upper and lower part with clamps remove used O ring i t O i insert new O ring Please note install connecting c...

Page 58: ...nce of the Control Cylinder When cleaning the steam cylinder the control cylinder should also be cleaned As the access to the control cylinder is only possible if the steam cylinder is removed one can...

Page 59: ...the retainer clips Detach the heater element from the cover by removing the nut and adjusting washer If present detach cable lug for grounding Pull heater element downward out of the steam cylin der C...

Page 60: ...install a new one Push retaining Y plate over connecting wires and mounting bolt If the shrink sleeves X were removed in a preceding step install adequate shrink tubing and shrink to size with a heat...

Page 61: ...rmo sensor O in place Remove thermo sensor Risk of material damage Do not buckle the thermo sensor capillary tube Reinstallation Install thermo sensor with new sealing Do not overfas ten screws Neatly...

Page 62: ...orcefully pressing the unlock button P back down in its holder for a few millime tres 8 10 Unlocking of a Released Thermo Sensor for Solid State Relay If a thermo sensor for the solid state relay has...

Page 63: ...ews Lift solenoid valve out of bore Cleaning Remove fine mesh filter from the solenoid valve and clean Reinstallation Place solenoid valve with seal in the hole in the unit cabinet Secure solenoid val...

Page 64: ...e from drain hoses and pump possi bly replace o ring A Assemble pump Moisten o ring C and place in the side connection of the base Push pump into the base and secure tightly with screws G Moisten o ri...

Page 65: ...sary 8 14 Checking Cable Screw Connections Heater Element Wires Risk of material damage Loose cable connections may cause excessive contact resis tance and overheating of contact surfaces Check that a...

Page 66: ...allation procedures in reverse order Risk of electrical shock Hazardous electrical high voltage Dismantling must only be accomplished by expert staff electri cians or personnel with equivalant trainin...

Page 67: ...witching on Steam Humidifier Switch on main breaker Open water supply stopcock valve Operating pressure 100 x 103 to 100 x 104 Pa 1 to 10 bar overpressure Switch on unit by setting control switch to I...

Page 68: ...e steam humidifier operates at steady nominal output and the cold start sequence is complete Monitor the unit and let it operate for 15 to 30 minutes If leaks appear switch off the unit Repair leaks o...

Page 69: ...Page 69 10 EC Declaration of Conformity...

Page 70: ...230V 4 5 kW incl Nuts sealing 1 B 2209031 heater element 230V 1 5 kW with sealing and mounting set big diameter 8 1 B 2209029 heater element 230V 2 25kW with sealing and mounting set big diameter 8 1...

Page 71: ...kW incl Nuts sealing 1 B 2209031 heater element 230V 1 5 kW with sealing and mounting set big diameter 8 1 B 2209029 heater element 230V 2 25kW with sealing and mounting set big diameter 8 1 B 220902...

Page 72: ...without display small 1 1 1 1 1 1 1 1 B 2120901 Mounting plate with foil for Basic without display 1 B 2120919 Mounting plate with foil for Basic DS without display small 1 1 1 1 1 1 1 1 B 2120909 Mo...

Page 73: ...eam hose E 2604012 Steam hose DN25 per m E 2604013 Steam hose DN40 per m E 2604002 Condensate hose DN12 per m E 2404004 Steam hose clamp DN25 E 2604016 Steam hose clamp DN40 E 2304015 Condensate hose...

Page 74: ...16 16 16 16 22 22 23 23 24 Operating Weight kg 15 20 20 20 20 36 36 37 37 38 Height mm 390 562 704 Width mm 394 427 490 Depth mm 260 260 309 Water Supply Fully Demineralized Water Cleaned Condensate...

Page 75: ...e Con nection 1x40mm CondensateHose Connection 1x12mm Net Weight kg 16 16 16 16 25 25 26 26 27 Operating Weight kg 18 18 18 18 43 43 44 44 45 Height mm 562 707 Width mm 427 490 Depth mm 257 306 Water...

Page 76: ...Page 76 13 Exploded View...

Page 77: ...Page 77 14 View of Cabinet 56 57 51...

Page 78: ...12 2004 Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com A member of the Group...

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