HYDROSCAND AutoCut 5-20L User Manual Download Page 21 | Manualshive

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Page 21

autocut 5-20l user manual edItIon I 2014-05-23

Page 22

autocut 5-20l user manual edItIon I 2014-05-23

6.2.8 Calibration

Buttons

“Cut”:

makes a single cut.

“output Length RESEt”:

resets last measured length.

Displays

“output length”:

the measured length of the last hose.

“Feeding Speed”:

the desired feeding speed in the manual sequence.

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Summary of Contents for AutoCut 5-20L

Page 1: ...USER MANUAL Edition I 2014 05 23 Serial number _________________ AutoCut 5 20L...

Page 2: ...over from inductive heating to normal cutting 11 12 5 8 Air pressuire regulation 13 5 9 cutting blade height adjusting 13 5 10 start up 13 5 11 andon light function 14 6 programming 15 21 6 1 control...

Page 3: ...ng read the instructions in the fol lowing manual very carefully Every operator using the machine MUST read the following instructions before operating Hydroscand Machine AB declines any responsabilit...

Page 4: ...e operations except for those specifically described on the pages of this manual must be carried out by skilled personnel co ordinated by authorized Technical Service Dispose of processing waste in co...

Page 5: ...s happend always contact an authorized Techical Service only For any information and or technical explanations regarding the cutting machine always indicate Model Serial number Edition and preparation...

Page 6: ...ke evacuation XU2 XU4 XU1 XU3 HYDROSCAND MACHINE AB Kungsv gen22 Phone 46 0 225 57 330 S 783 35 S ter Fax 46 0 225 50 108 Sweden Web www hydroscand machine se MANUAL E Page 7 6 Starting up 6 1 Connect...

Page 7: ...is stage make sure that the start stop button and safety switch not are blocked and that there is sufficient visibility and lighting on the machine the surrounding area and base 5 4 Load hose 1 Place...

Page 8: ...he reason for the vibrations 1 Remove the 5 pins from the HoseReel and load the hose insert the pins again to center the coil 2 Push lever to position Open and then open the safety cover 3 Pull the ho...

Page 9: ...ting unit Turn the two handles to loosen the inductive heating head lift it up and put in a new one Lift up the springloaded knob and pull out the upper tool HYDROSCAND MACHINE AB Kungsv gen22 Phone 4...

Page 10: ...heating head up and down 3 Turn the knob to adjust the heating head side to side The head should be perfectly centered around the hose 2 1 HYDROSCAND MACHINE AB Kungsv gen22 Phone 46 0 225 57 330 S 7...

Page 11: ...normal cutting HYDROSCAND MACHINE AB Kungsv gen22 Phone 46 0 225 57 330 S 783 35 S ter Fax 46 0 225 50 108 Sweden Web www hydroscand machine se MANUAL E Page 12 6 7 Change over from inductive heating...

Page 12: ...o change back again do the other way around HYDROSCAND MACHINE AB Kungsv gen22 Phone 46 0 225 57 330 S 783 35 S ter Fax 46 0 225 50 108 Sweden Web www hydroscand machine se MANUAL E Page 13 Picture 9...

Page 13: ...MANUAL E Page 14 6 8 Air pressure regulation 1 2 1 Belt pressure regulator Allways use as low pressure as possible If the belts slip increase the pressure As starting point we recommend 2 bar 2 Measu...

Page 14: ...will turn the driving belts reverse or forward 3 reset 4 stop 5 touch screen 8 manual heating 6 hose reel direction left right 7 Inductive heating unit on off 1 3 7 6 8 2 4 5 5 11 ANDoN Light Functio...

Page 15: ...sequence 4 Language Set preferred language 5 Auto Mode Settings for the automatic sequence 6 Options Options for the machine 7 Area in upper right corner By clicking here you will enter calibration s...

Page 16: ...isplays Output Length The measured length of the last hose Hose Length The requested hose length Executed cuts The number of cuts that has been executed Number of cuts The requested number of cuts SPC...

Page 17: ...dividually Hose Sensor optional Takes you to hose sensor settings Displays Acc ret time Acceleration retardation time 500msec Dist ind Tool cutting blade optional Distance between induction unit tool...

Page 18: ...Hose Bend ON Activates two pneumatic cylinders and tilts the bending block tools Hose Reel Fwd The connected HoseReel EOS starts to feed forward Cutting Motor START Starts up the cutting motor Measure...

Page 19: ...ITION I 2014 05 23 6 2 5 Monitoring of sensor sign Displays 1 Signal active 0 Signal inactive 6 2 6 Alarm When the machine sensor faults it generates an alarm And when the reason to the fault is found...

Page 20: ...To change values in calibration screen log in as administrator Logout You have to log out to go back to previous page Man Takes you to manual screen Displays Value A scaling factor to scale the measu...

Page 21: ...TION I 2014 05 23 6 2 8 Calibration Buttons Cut Makes a single cut Output Length RESET Resets last measured length Displays Output length The measured length of the last hose Feeding Speed The desired...

Page 22: ...the direction arrow on the outer adapter 8 Tighten the blade Moment of torsion 80Nm 9 Be sure that the tool shaft is in it s lower position not engaged Warning Always use protective gloves when chang...

Page 23: ...y turning the screws 3 Unscrew the two screws and remove the feeding belt picture 1 Replace the belt Picture 1 4 4 Loosen the four screws and repeat same procedure as on the other side B A C 1 Loosen...

Page 24: ...400x4x50 toothed 90800350 Belt Linatex 700mm std 2 pcs machine 90800351 Belt Linatril 700mm oil resistant 2 pcs machine 90010483 Wheel for measuring unit 90190257 Encoder 3600 pulses rev HYDROSCAND M...

Page 25: ...t 4 The hose coil is in bad condition 5 Wrong settings at regulators for belt and or measuring wheel 6 To high feeding speed 8 Conveyor speed is to low 9 Dirt on the measuring wheel The machine doesn...

Page 26: ...4x50 mm air pressure min 6 0 bar connection for smoke evacuation d100 mm colour light grey HoseReel EoS DIMENSIoNS length Width height 3100x750x1100 mm Weight 155 kg DESIGNAtIoN PARt NUMBER hosereel e...

Page 27: ...Not used 0 number Remarks Se separate document for bill of material Page 5 Standard Power Supply 3x400VAC Page 6 OPTION NR 4 Power Supply 3x230 400 480VAC Page 18 OPTION NR 5 Power Supply for Inductio...

Page 28: ...Jan 2006 THN 12 Okt 2010 AUTOCUT 5 20L LAYOUT MAIN CABINET 420112 HYDROSCAND 28 2 3 XU2 MAIN SWITCH XU1 XU3 CABINETT 600x600x250 XU4 XU6 XU5 888 888 FR2 EMC2 FR1 EMC1 OPTION NR 2 2 HOSEREEL WITH ENGIN...

Page 29: ...ion Rev date Date Desig Verif Norm 2 13 Jan 2006 LaL 12 Okt 2010 AUTOCUT 5 20L LAYOUT TRANSFORMER T2 T3 420112 HYDROSCAND 28 3 4 CABINETT 600x600x250 T2 FRONT OPTION NR 4 TRANSFORMER FOR MAIN POWERSUP...

Page 30: ...ate Desig Verif Norm 3 13 Jan 2006 THN 12 Okt 2010 AUTOCUT 5 20L LAYOUT OPERATOR PANEL 420112 HYDROSCAND 28 4 5 S4 S1 S2 S8 OP E410 OPERATOR PANEL ON MACHINE S17 S9 OPTION NR 2 2 HOSEREEL WITH ENGINE...

Page 31: ...SUPPLY 400VAC WITH NEUTRAL WIRE 420112 HYDROSCAND 28 5 6 6 mm L1 Q1 2 1 4 3 6 5 X1 L1 3x400VAC WITH NEUTRAL WIRE L2 L2 POWER SUPPLY 3x400VAC CUSTOMER FUSE 25A L3 L3 N PE 2 5 mm L1 EM STOP K1 8 1 2 1 3...

Page 32: ...480VAC WITHOUT NEUTRAL WIRE L1 Q1 2 1 4 3 6 5 X1 L1 L2 L2 POWER SUPPLY 3x230VAC CUSTOMER FUSE 32A 3x400VAC CUSTOMER FUSE 25A 3x480VAC CUSTOMER FUSE 25A L3 L3 PE 2 5 mm L1 EM STOP K1 8 1 2 1 Settings 3...

Page 33: ...2 5 mm FR1 3x230VAC 04 K1 8 1 53 54 09 16A F2 1 2 011 EMC1 L U M 3 0 5kW M2 Feeding Unit U V W PE 06 V P 4 63 64 010 X2 N 012 N W 07 PE PE 2 5 mm FR2 3x230VAC 16A F4 1 2 046 EMC2 L U XU1 1 M 3 0 5kW...

Page 34: ...4 5 6 6 5 5 6 7 2 53 54 7 3 63 64 8 8 73 74 9 0 83 84 K1 A1 A2 P 9 23 24 P 101 41 42 EMERGENCY STOP EM STOP RESET S2 13 14 X1 116 T3 OPERATOR PANEL ON MACHINE 117 IN3 T1 IN1 T2 IN2 X1 101 EM STOP S1...

Page 35: ...145 FX1N 60MT ESS UL 019 S S 019 V0 21 1 11 14 21 5 21 24 Start Conveyor K102 A2 A1 027 RUN P 163 V2 021 x x x Y2 024 STF START FORWARD Y3 025 STR START REVERSE V1 x x x 023 050 RL AU ACTIVATE CURRENT...

Page 36: ...28 10 11 9 1 24V EM OPERATOR PANEL ON MACHINE PLC MANUAL FEEDING S4 X1 118 FORWARD 13 14 X1 119 X13 Feeding Unit REVERSE 23 24 120 X12 OPTION MAN IND HARDEN S5 13 14 121 X14 122 X10 OPTION NR 6 Remot...

Page 37: ...UT 5 20L PLC INPUT 420112 HYDROSCAND 28 11 12 PLC 10 9 24V EM 9 7 0V HOSE PRE BENDING HOME X1 126 S10 1 2 X1 127 X20 HOSE PRE BENDING EOT 128 S11 1 2 129 X21 130 S12 1 2 131 X22 CUTTINGBLADE HOME 132...

Page 38: ...orm 11 13 Jan 2006 LaL 12 Okt 2010 AUTOCUT 5 20L PLC INPUT 420112 HYDROSCAND 28 12 13 PLC 1 8 24V EM 11 8 0V OPTION 2 2 HOSEREEL WITH ENGINE HOSE REEL START STOP X1 140 XU2 2 2 X3 Br S15 1 4 3 Bk X3 2...

Page 39: ...20112 HYDROSCAND 28 13 14 12 8 24V EM 12 8 0V OPTION 2 3 HOSE JOINT SENSOR PLC 138 XU6 1 Br S19 1 4 3 Bk XU6 3 139 X26 HOSE JOINT SENSOR 145 2 Bl PLC S 19 E3MC A41 138 Brown 24VDC Output White 139 X26...

Page 40: ...2006 THN 12 Okt 2010 AUTOCUT 5 20L PLC INPUT 420112 HYDROSCAND 28 14 15 13 8 24V EM 13 8 0V PLC FR2 OPTION NR 2 2 HOSEREEL WITH ENGINE C B 031 030 or 031 X31 FR2 IN RUNNING ORDER 030 OPTION NR 6 Remot...

Page 41: ...I 2014 05 23 0 1 2 3 4 5 6 7 8 9 p p Revision Rev date Date Desig Verif Norm 14 13 Jan 2006 THN 12 Okt 2010 AUTOCUT 5 20L PLC INPUT 420112 HYDROSCAND 28 15 16 14 8 24V EM 14 8 0V PLC X40 SPARE X41 SPA...

Page 42: ...8 0V FR2 PLC RL SD P 161 P 126 V3 START FORWARD Y4 048 STF KL1 POT1 5 White XU2 1 1 X3 Green 0V 2 Black 6 6 2 Brown Linear potentiometer Hosereel 0 5V 10 Green 5 5 10 White 5V START REVERSE Y5 049 ST...

Page 43: ...orm 16 13 Jan 2006 THN 12 Okt 2010 AUTOCUT 5 20L PLC OUTPUT 420112 HYDROSCAND 28 17 18 16 8 24V EM 16 8 0V PLC V5 CUTTING MOTOR ON Y15 029 5 4 1 2 6 4 1 2 5 4 3 4 6 4 3 4 5 4 5 6 6 5 5 6 K2 P 165 16 8...

Page 44: ...SER MANUAL EDITION I 2014 05 23 0 1 2 3 4 5 6 7 8 9 p p Revision Rev date Date Desig Verif Norm 17 13 Jan 2006 THN 12 Okt 2010 AUTOCUT 5 20L PLC OUTPUT 420112 HYDROSCAND 28 18 19 PLC SPARE Y24 SPARE Y...

Page 45: ...CTION ON 17 8 24V EM 17 8 0V INDUCTION START Y14 028 19 3 11 14 K101 168 XU3 1 K101 19 1 11 14 169 2 170 3 171 4 6mm P1 L1 20 5 230 OPTION NR 1 INDUCTION UNIT POWER SUPPLY 230VAC 50Hz 25A N 20 5 230 N...

Page 46: ...RANSFORMER FOR INDUCTION 420112 HYDROSCAND 28 20 21 OPTION NR 5 Transformer powersupply to induction unit if customers powersupply are 3x230 400 480 VAC without neutral wire 6mm POWER SUPPLY 2x230 400...

Page 47: ...Revision Rev date Date Desig Verif Norm 20 13 Jan 2006 LaL 12 Okt 2010 AUTOCUT 5 20L XU3 XU4 420112 HYDROSCAND 28 21 22 19 8 24V EM 174 XU4 1 START CONVEYOR K102 9 1 11 14 175 2 Option nr 2 1 hosereel...

Page 48: ...1 200 575 1 22 0 2 2 OPTION NR 4 Transformer main powersupply if customers powersupply are 3x230 400 480VAC without neutral wire TRANSFORMER Pos T2 TRANSFORMER 200 575VAC 1 3 230 23 230 2 4 1 U 1 5 2...

Page 49: ...TION I 2014 05 23 0 1 2 3 4 5 6 7 8 9 p p Revision Rev date Date Desig Verif Norm 22 13 Jan 2006 JLA 12 Okt 2010 AUTOCUT 5 20L FIELD WIERING 420112 HYDROSCAND 28 22 1 23 Wall socket 230VAC XU7 Only fo...

Page 50: ...NEL E410 6 6 104 2 7 115 H1 7 8 X1 X2 IND LAMP EM STOP RESET 116 9 8 117 5 10 S2 118 9 RESET EM STOP 11 14 14 13 13 119 10 12 120 S4 FEEDING UNIT 13 11 121 MAN FEEDING FORWARD 14 14 13 13 14 122 12 15...

Page 51: ...420112 HYDROSCAND 28 24 25 X1 Brown 126 Brown LIMIT SWITCH Pos S10 6 Blue Blue 127 Brown 128 Brown LIMIT SWITCH Pos S11 7 Blue Blue 129 Brown 130 Brown LIMIT SWITCH Pos S12 8 Blue Blue 131 Brown 132...

Page 52: ...evision Rev date Date Desig Verif Norm 24 13 Jan 2006 THN 12 Okt 2010 AUTOCUT 5 20L FIELD WIERING 420112 HYDROSCAND 28 25 26 X1 144 Gray Grey 147 148 Brown 149 Brown ENCODER Pos ENC1 ENCODER SEE PAGE...

Page 53: ...T 5 20L FIELD WIERING 420112 HYDROSCAND 28 26 27 KL1 X3 3 XU2 1 BN Black 25 1 2 3 BU 13 Brown 1 PROXMITY SWITCH Pos S16 2 4 BK out 1 Blue 2 3 3 4 4 Black 4 26 1 BN 5 5 3 BU Brown 12 PROXYMITY SWITCH P...

Page 54: ...1 BU BK 156 BU BK 25 GR BK 157 GR BK 2 RE BN 160 RE BN VALVEBLOCK 16 3 WH BK 164 WH BK 4 RE BU 166 RE BU 5 BK ORA 173 BK ORA 6 Ye Re 183 Ye Red 184 1 111 1 3 2 112 12 11 SAFETY HATCH SWITCH POS S3 17...

Page 55: ...20L FIELD WIERING 420112 HYDROSCAND 28 28 S7 1 12 11 XU5 1 3 1 21 22 2 2 2 3 3 4 4 4 REMOTE CONTROLE BOX OPTION NR 6 Remotecontrol box 24 5 5 S20 5 6 6 11 11 12 12 7 7 S21 7 8 8 13 13 14 14 6 8 XU6 X...

Page 56: ...jer 1 FX1N 1DA BD Mitsubishi CAB19 3M Cable between PLC and OP Beijer 1 CAB19 3M Mitsubishi OP E410 Operator Panel Beijer 1 E410 Beijer FR1 313080 Freq Converter 0 75kW Beijer 1 FR D720S 042 EC Mitsub...

Page 57: ...1 10420000 Epic XU5 1939956 Coverchassie Solar 1 5428301289 Tyco Electronic XU5 1939856 Hollowpart 250V 10A Solar 1 5428300073 Tyco Electronic XU5 1939892 Cablecap Solar 1 5428301247 Tyco Electronic...

Page 58: ...ittal X3 1674300000 Terminal Weidm ller 12 ZDK 2 5 1 5 Weidmuller X3 2920321 Endsupport Ahlsell 2 EW35 Weidmuller X3 1674730000 End Plate Ahlsell 1 ZAP TW ZDK2 5 1 5 WEIDM LLER XU2 19300101520 Cableca...

Page 59: ...pply are 3x230 400 480 VAC without neutral wire Mounted on Induction unit T3 Transformer 200 575vac 230vac 5kVA Tramo 1 GF 5000 Tramo F8 F9 2291332 Enclosure Solar 1 AKE 05 AKE F8 2153646 Circut break...

Page 60: ...wpart 3 PE Mounted in cablecap Mitronic 1 10421000 Epic Supply and mounting by Hydroscand Option nr 8 colour hose joint sensor S19 E3MC A41 Color Photoelectric Switch Omron 1 E3MC A41 Omron Connect di...

Page 61: ...Page 61 AUTOCUT 5 20L USER MANUAL EDITION I 2014 05 23...

Page 62: ...Page 62 AUTOCUT 5 20L USER MANUAL EDITION I 2014 05 23...

Page 63: ...on aut return red 1 14 E0106 switch 1 0 2 spring return 1 13 E0015 Switch 2 way 1 12 E0057_switch 1 0 2 switch 1 0 2 spring return 1 11 E0105 Fluorescent lamp 1 10 D042222 Protection hood 1 9 E0005 Do...

Page 64: ...pport Weight 0 A3 BA F r ej toleranssatta m tt g ller ISO 2768 m Ytfinhet d r annat ej anges ra 3 2 Skarpa kanter brutna 1 Ers tter Dwg no 8 1 2 4 5 6 3 7 ITEM NO PART NUMBER DESCRIPTION QTY 8 3020084...

Page 65: ...shing PTFE 1 4 T0379 Ajutable handle 1 3 D042205 Washer 1 2 S042152 Locking 1 1 D042202 Top plate 1 3 9 8 2 6 1 7 5 6 4 2006 02 27 QTY Material Date PART LIST Part name Drw No Scale Drawn by Approved...

Page 66: ...er brutna 2 Ers tter Dwg no ITEM NO PART NUMBER DESCRIPTION QTY 20 CP SMS2374 8x30 Cyl pin 8x30 4 19 302008410 RB 8 4x16x1 6 fzb ISO 7089 2 18 2001400541 M6M 5 8 fzb ISO 4032 2 17 10031400502070 MP6SS...

Page 67: ...anges ra 3 2 Skarpa kanter brutna 1 Ers tter Dwg no ITEM NO PART NUMBER DESCRIPTION QTY 17 2001400541 M6M 5 8 fzb ISO 4032 1 16 D042226 Distance 1 15 10021400505081 MC6S 5x50 8 8 fzb ISO 4762 4 14 10...

Page 68: ...R DESCRIPTION Default QTY 18 D042228 Electric box 1 17 10021400500571 MC6S 5x8 8 8 fzb ISO 4762 3 16 T0121 INLU 100 Outlet 1 15 T0122 Machine foot 4 14 S042155 Door back 1 13 S042154 Door cutting blad...

Page 69: ...photo cell 1 8 S042127 Hose tool equipments induction heating 1 7 P0136 Pressure gauge 0 4 bar 1 6 P0135 Regulator 0 4 1 5 P0012 Regulator MR BIT 1 4 08 1 4 P0013 Pressure gauge 0 10 bar 1 3 S042115...

Page 70: ...400601671 MF6S 6x16 8 8 fzb ISO 10642 4 6 10023400501271 MF6S 5x12 8 8 fzb ISO 10642 2 5 D042157 Block 1 4 T0396 Knob 2 3 DIN705 8 Locking ring 1 2 S042145 Cradle 1 1 S042120 Inductor 1 2005 04 29 1 Q...

Page 71: ...arpa kanter brutna 1 6 Ers tter Dwg no 11 3 6 9 7 1 5 2 3 10 4 8 12 11 13 For mounting in machine ITEM NO PART NUMBER DESCRIPTION Montering QTY 13 10021401001671 MC6S 10x16 8 8 fzb ISO 4762 15 12 1002...

Page 72: ...tfinhet d r annat ej anges ra 3 2 Skarpa kanter brutna 1 5 Ers tter Dwg no ITEM NO PART NUMBER DESCRIPTION Default QTY 13 10021401204571 L MC6S 12x45 L 8 8 fzb Left 1 12 302012410 RB 13x24x2 5 fzb ISO...

Page 73: ...MC6S 5x12 8 8 fzb ISO 4762 2 9 302005410 RB 5 3x10x1 fzb ISO 7089 6 8 E0006 Door switch 1 7 T0269_G ngj rn Hinge 1 6 T0387 Knob 2 5 S042114 Motor unit 1 4 S042106 Holding on tool 1 3 S042110 Measure...

Page 74: ...l bearing 2 7 D040021 Wheel 1 6 D042119 Axel 1 5 D042103 Bearing 1 4 D042122 Pulse transducer 1 3 D042134 Bearing 1 2 D042101 Console 1 1 S042101 Compact guide cylinder 1 2005 04 15 1 QTY Material Dat...

Page 75: ...nsmission belt 1 5 S042104 V roller 1 4 D042115 Sp nnkloss 1 3 S042100 Support roller 1 2 S042103 Support roller 2 1 D042100 Moth ll 1 1 QTY Material Date PART LIST Part name Drw No Scale Drawn by App...

Page 76: ...kanter brutna 1 3 Ers tter Dwg no ITEM NO PART NUMBER DESCRIPTION QTY 14 WA TBRSB 8 4x26x5 Washer 5 13 10021400807071 MC6S 8x70 8 8 ISO 4762 1 12 10021401001671 L MLC6S 10x16 8 8 DIN 7984 4 11 1002140...

Page 77: ...4 17 T0510 Lock with star handle 2 18 D033066 Shaft 1 19 S033045 Wheel complete 1 20 ISO 4762 M8 x 12 12N 1 21 ISO 10642 M5 x 8 8N 16 22 ISO 4762 M8 x 20 20N 4 23 Clip SGA 7834 Lesjofors Clip SGA 783...

Page 78: ...4 17 T0510 Lock with star handle 2 18 D033066 Shaft 1 19 S033045 Wheel complete 1 20 ISO 4762 M8 x 12 12N 1 21 ISO 10642 M5 x 8 8N 16 22 ISO 4762 M8 x 20 20N 4 23 Clip SGA 7834 Lesjofors Clip SGA 783...

Page 79: ...chine foot M12x60 4 8 90181837 Plastic cap 1 9 90181860 GN300 63 M10x40 Wiberger 1 10 90181149 Roller bearing 32004 XQ 1 11 90181148 Roller bearing 30206 J2Q 1 12 90175066 NU LM6M M20 Locking 2 13 901...

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