HYDROSCAND AutoCal H24D User Manual Download Page 1

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UseR MAnUAL

edition I -

2013-02-27

serial number:

H24D AutoCal

H32D AutoCal

Summary of Contents for AutoCal H24D

Page 1: ...UseR MAnUAL edition I 2013 02 27 serial number H24D AutoCal H32D AutoCal...

Page 2: ...ent was the primary focus Downtime and unnecessary service is always more expensive than the small extra cost of a quality product That was the philosophy and still is for what became Hydroscand Machi...

Page 3: ...ng crimping measurements 10 4 6 Changing die set 11 4 7 Changing die set with the QC tool 12 14 4 8 crimping 14 5 maintenance 14 16 5 1 lubrication 14 5 2 changing the oil and filter 15 5 3 CALIBRATIO...

Page 4: ...thorized supplier for a replacement manual or additional information if necessary This manual should be preserved and stored for the length of the machine s life time or at least ten 10 years in a wel...

Page 5: ...vehicles and smaller vo lumes This machine is not intended for large scale production The machine consists of a chassis tank crimping head electronics unit and pump The machines are delivered in a woo...

Page 6: ...ine AB Lost income or extra costs that may arise for any reason are not covered by the warranty note Ensure that the machine is undamaged and that all of the described items are present upon arrival o...

Page 7: ...Weight voltage pressure Force Always provide the following information and technical explanation of the machine s problem when contacting the authorized service workshop Model Serial number The manua...

Page 8: ...AnUAL EDiTiOn i 2013 02 27 8 H24D H32D AutoCal 1 Crimping head 2 Dies 3 Filter 4 User interface 5 tank lid 6 electrical unit 7 Power switch 8 oil plug 9 Contact for foot pedal back stop 10 Lifting rin...

Page 9: ...ncrements with 1 mm 0 01 inch Display window 4 indicates which die set is to be used for the crimping measurement settings provided 8 Crimping measurement minus Decreases the crimping measurement by 0...

Page 10: ...ng size increments among the available die sets 18 Reset Press shift and minus simultaneously to reset the counter NOTE The counter counts total number of compressions not number of applications 19 Re...

Page 11: ...O VG46 4 4 Selecting dies Determine the crimping dimensions for the current operation and select the die set with the correct interval that corresponds to the crimping measurement Forexample Acrimping...

Page 12: ...st the machine s feet so that they cannot be over turned or fall from the surface If the optional die stand is used the machine must be bolted to the Die stand and the stand bolted to the floor 1 Retr...

Page 13: ...smallest measurement for the die set 2 press the crimping button until light indicator nr 23 lights up The machine is now fully contracted 3 To remove the dies in the machine insert the qC tool into...

Page 14: ...set from the die set holder and mount it in the machine 6 Contract the dies completely with the crimping button and remove the QC tool Note Ensure that the die set pins are inserted correctly in the m...

Page 15: ...heck the crimping quality and make adjustments if necessary 5 Maintenance 5 1 Lubrication The machine should be cleaned and lubricated every eight 8 operation hours Retract the dies to lubricate Use a...

Page 16: ...ng diameter minus buttons simultaneously The green indication lamp beside the button indicates that the simple calibra tion function is activated 2 To calibrate the crimping counter interval press the...

Page 17: ...Unactivate EC Turn off green LED Hold shift 6 Press quickly button minus 14 15 Green LED go off 24 4 Force EC function From green to red LED Perform Activate EC point 1 to 3 only If not green LED is...

Page 18: ...eaker 6 Trouble shooting Problem Machine starts but cylinder will not move Low crimping force Inconsistent crimping measurements Machine will not start 1 Incorrect motor rotation 2 Low oil level 3 Poo...

Page 19: ...lour Black Orange teCHnICAL DAtA H32D AutoCal Capacity 3 16 2 Crimping range 10 87 mm Max opening 25 mm Crimping force 2000 kn pump flow 16 9 l min Max pressure 275 bar voltage 230 400v colour Black O...

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Page 41: ...0110 D054027 Cylinder gable 1 7 93311008 Socket head cap screw 14 8 90270113 D054032 Return Rod H24 2 9 90270126 D054034 Return sealing holder 2 10 Sealing return cylinder 2 11 90270418 Socket head ca...

Page 42: ...S HYDRSOSCAND 1 27 T055055 4kvw_33749410_st 1 28 T055051 GN 37883 PLUG ELESA 1 29 T055080 POWER SWITCH 1 30 T055078 OIL CAP 1 31 T0522 Spring nut 1 32 T0521 Lifting_eye_bolt_DIN580_M12 1 33 T0513 Hydr...

Page 43: ...ring 1 10 D055084 Return piston 2 11 D055088 Attachment plate 1 12 D055086 Base die 8 13 Spring Spring 16 14 Screw MC6S M10x60 8 8 Bufab 16 15 Screw MC6S M8x45 8 8 Bufab 6 16 Screw MC6S M6x40 8 8 Buf...

Page 44: ...Pungmakarbov gen 1 SE 783 90 S ter Sweden Phone 46 0 225 573 30 Fax 46 0 225 501 08 info hydroscand machine se www hydroscand machine se...

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