Hydromatic S4NX Installation And Service Manual Download Page 8

8

Pump
Maintenance

    Install  air  valve  in  plug 

opening of motor housing and
charge  housing  with  about  10
psi of air. Be sure air is dry. Do
not  use  air  line  where  water
may  be  trapped  in  the  line.
Submerge com plete unit un der
water  and  check  for  leaks.  If
seals  were  okay,  refill  seal
cham ber  with  oil.  Lay  pump
on side for this oil filling with
oil  fill  hole  upright.  Do  not
completely fill; leave oil about
1"  below  plug  hole.  Use  only
Hydromatic sub mers ible oil or
high  grade  trans form er  oil  in
this  chamber.  Re place  plug;
use Permatex on threads. 

13.Refill  motor  chamber  with 

oil  through  con nec tion  box
opening.  Use  high  grade, 
non-syn thet ic  trans form er  oil
or 

Hydromatic 

spe cial 

sub mers ible  oil.  Fill  hous ing
until  oil  covers  the  top  of 
wind ings.  Leave  air  space  in
top for expansion.

Note:  oil  must  cover  top  of
stator.

replacing Seals and Bearings:

1.  Drain  all  oil  from  motor 

chamber  and  seal  chamber 
as described.

2.  Remove  motor  housing  as 

de scribed in re plac ing stator.

3.  Remove bolts that hold bearing

housing to volute. Lift bearing
housing  and  rotating  unit  off
and  set  assembly  on  its  side.
Remove  socket  head  screw 
and  washer  at  the  impeller 
end  of  the  shaft.  Hold ing 
the  shaft  stationary,  un screw
the  impeller  from  the  shaft 

by  tapping  the  end  of  the
impeller blades.

4.  To  remove  seal  plate  take  out

sock et  head  screws  and  using
screws  in  back-off  holes,  pry
plate loose. This will also force
seal off if not already removed.

5.  Remove  snap  ring.  Pull  seal 

if it is free. If not free, it can be
forced  off  when  shaft  is
removed.

6.  Set  seal  housing  in  upright 

po si tion and bump end of shaft
on  hard wood  block.  This  will
push  the  bearing  from  the
housing  and  will  force  upper
seal from shaft.

7.  Use  bearing  puller  to  remove 

bear ings.  Replace  with  new 
bear ings.  Press  only  on  inner
face of bearing when replacing.
Pressing  on  outer  face  can 
damage  the  bear  ing.  Bearings
are  stan dard  size  that  can 
be  obtained  from  any  bearing 
sup ply house or can be obtained
from Hydromatic factory.

8.  

iMPortANt: 

Do  not  use

any  of  the  old  seal  parts.
Replace with all new seals.

Note:  Any  time  seal  is 
disturbed, replace seal.

9.  Thoroughly  clean  all  castings 

be fore  re plac ing  seals.  One
grain  of  dirt  between  the  seal
faces can cause failure.

10.Examine  all  O-rings  for  nicks 

be fore re us ing.

11.Use 

Locktite 

(red) 

on 

socket  head  locking  screw  in
end of shaft.

12.Before  refilling  chamber  with 

oil  air  test  as  described  in 
replacing stator.

13.Refill  both  chambers  with  oil

as described in replacing stator.

14.Always  check  all  leads  with 

high  voltage  or  with  Megger 
for  grounds  before  operating 
the pump.

15.Check  pump  for  proper 

rotation  before  re turn ing  to 
normal service.

Summary of Contents for S4NX

Page 1: ... E 03 332 Part 5625 332 1 2010 Pentair Pump Group Inc Installation and Service Manual NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system For use with product built with Regal Beloit Marathon motor ...

Page 2: ... longer and prior to electrical start up Seal Failure Probes All hazardous location submersible pumps have two factory installed moisture detectors seal failure probes They are in a normally open series circuit in the seal chamber Under normal operating conditions the circuit remains open If the lower seal leaks and moisture enters this chamber the moisture would settle to the bottom of the chambe...

Page 3: ...s recommended Hydromatic warranty is void See Pages 5 6 Heat Sensor and Seal Failure Connections If a Hydromatic control panel is used terminal blocks are provided for heat sensor and seal failure connections See Panel Schematic If a control panel is supplied by others it must allow heat sensor and seal failure terminations Starting System 1 Double check all wire connections 2 Turn pumps to Off po...

Page 4: ... on a pump the following instructions should be followed carefully Disconnecting Pump Cords If a Hydromatic hazardous location pump is to be removed from its location one of two ways may be used to disconnect the pump cords from the rest of the system Pump cords may be disconnected at control panel on sump mounted control panels and cord assembly taken with pump CAUtioN if cord openings from sump ...

Page 5: ...NNECTIONS O L O L L2 FUSES GREEN RED BLACK WHITE PUMP MOTOR F E RED 330K D C GREEN HEAT SENSORS 120 VAC 5A SEAL PROBES 300 VAC 20 MA POWER CORD CONTROL CORD SEE TYPICAL CONTROL CIRCUITRY BELOW CRS RUN CAPACITOR CRS START CAPACITOR CAPACITOR PACK PANEL M RUN LIGHT SEAL FAILURE INDICATOR D C TO SEAL PROBES IN PUMP MOTOR SEAL FAILURE RELAY LEVEL CONTROL CIRCUITRY H O A H A R OVERLOADS CAPACITORS AND ...

Page 6: ... PUMP MOTOR RED 330K D C GREEN HEAT SENSORS 120 VAC 5A SEAL PROBES 300 VAC 20 MA POWER CORD CONTROL CORD SEE TYPICAL CONTROL CIRCUITRY BELOW CRS RUN CAPACITOR CRS START CAPACITOR CAPACITOR PACK PANEL M RUN LIGHT SEAL FAILURE INDICATOR R F E PUSH TO RESET R TO HEAT SENSOR IN PUMP MOTOR D C PUSH TO TEST SEAL PROBE CONTINUITY TEST LIGHT TO SEAL PROBES IN PUMP MOTOR SEAL FAILURE RELAY LEVEL CONTROL CI...

Page 7: ...p Maintenance 7 After ring is removed turn housing upright and bump on hardwood block This should jar the stator loose and allow it to drop out 8 Thoroughly clean housing before replacing new stator Replace stator and make all wire connections to connection box before replacing housing on pump See motor lead connection drawing This is important as leads must be tucked behind the windings by using ...

Page 8: ...e shaft by tapping the end of the impeller blades 4 To remove seal plate take out socket head screws and using screws in back off holes pry plate loose This will also force seal off if not already removed 5 Remove snap ring Pull seal if it is free If not free it can be forced off when shaft is removed 6 Set seal housing in upright position and bump end of shaft on hardwood block This will push the...

Page 9: ...PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY Wiring Diagrams ...

Page 10: ...ator 3 HP 230 1 60 1750 1 14698 203 1 Stator 3 HP 200 1 60 1750 1 24407C202 Stator 3 HP 230 460 3 60 1750 1 24407C201 Stator 3 HP 200 3 60 1750 1 24407C203 Stator 3 HP 575 3 60 1750 1 24407C204 Stator 5 HP 230 1 60 1750 1 24407C206 Stator 5 HP 230 460 3 60 1750 1 24407C205 Stator 5 HP 200 3 60 1750 1 24407C207 Stator 5 HP 575 3 60 1750 1 Ref Part Part No No Description Qty 24407C209 Stator7 1 2HP2...

Page 11: ...34 48 25 47 39 45 41 40 46 1 2 3 4 5 6 7 8 9 10 12 11 13 14 16 17 18 19 20 21 22 23 43 44 S4NX CONNECTION DIAGRAM FOR LEADS IN MOTOR AND CONNECTION BOX 230 VOLTS 460 VOLTS GREEN GREEN L3 L2 L1 L3 L2 L1 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 Figure 1 ...

Page 12: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 13: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

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Page 16: ...oltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well T Yes T No Are Floats Set to Engineer s Specs T Yes T No Are Floats Wired for Proper Seq...

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