Hydromatic S4NX Installation And Service Manual Download Page 3

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hous ing.  The  amp  draw  on  these
sub mers ible  motors  is  slightly
higher  than  a  cor re spond ing
horsepower  sur face  motor,  so
heat ers  must  be  sized  by  the
nameplate rating.
Single phase pumps with capacitor
start have a run and a start winding
each  drawing  a  different  current.
To  adequately  protect  these 
windings  with  the  appropriate
heaters, consult the factory.

Note:  red  lead  is  always 
start  wind ing  of  pump  using
single phase.

installing Pump in Sump:

Before  installing  pump  in  sump,
lay it on side and rotate impeller.
Impeller  may  be  slightly  stuck
due  to  factory  test  water,  so  it
must  be  broken  loose  with  small
bar  or  screwdriver  in  edge  of
vanes.  The  impeller  should  turn
freely. 

Do  not  connect  the  power

until after this test.

Clean  all  trash  and  sticks  from
sump and connect pump to piping.
A  check  valve  must  be  installed
on  each  pump.  A  gate  or  plug
valve  in  each  pump  discharge 
is  highly  rec om mend ed.  This
valve  should  be  installed  on  the 
discharge side of the check valve
so  if  necessary  to  service  the
check  valve,  the  line  pressure 
can  be  cut  off.  Sin gle  pump 
systems  are  sometimes  installed
without  a  check  valve  where  it 
is  de sir able  to  self-drain  the 
dis charge line to prevent freezing.
This can be done only with short
discharge  lines;  oth er wise  water
will return to the sump and cause
short cycling of the pump.

Making electrical Connections:

All  electrical  wiring  must  be  in 
ac cor dance  with  local  code,  and
only  qual i fied  electricians  should
make  the  in stal la tions.  Complete
wiring  di a grams  are  included  for
use  in  making  the  installation. 
All  wires  should  be  checked 
for  shorts  to  ground  with  an 
ohmmeter  or  Megger  after 
the con nec tions are made. This is
important,  as  one  grounded  wire
can cause con sid er able trouble.

iMPortANt:  if  equipment 
is  not  properly  wired  and 
protected  as  recommended,
Hydromatic war ran ty  is  void.
See Pages 5/6.

Heat  Sensor  and  Seal  Failure
Connections:

If  a  Hydromatic  control  panel 
is  used,  terminal  blocks  are 
provided for heat sensor and seal 
failure  connections  (See  Panel
Schematic).  If  a  control  panel  is
supplied  by  others,  it  must  allow
heat  sensor  and  seal  failure
termina tions.

Starting System:

1.  Double check all wire con nec tions.
2.  Turn pumps to Off position on

H-O-A switch es.

3.  Turn on breakers.
4A.When  using  single  phase

pumps,  make  sure  red  pump
lead  is  con nect ed  to  capacitor
circuit,  con nect  amprobe  to
pump  power  cord  and  turn
pump on. Pump will show high
amp  draw  mo men tari ly,  then
as  pump  comes  off  start
wiring,  amps  will  drop  to
normal nameplate amps.

4B.When  using  three  phase

pumps  (230/460/575),  turn
H-O-A 

switch 

to 

Hand 

po si tion  on  one  pump  and
notice  op er a tion.  If  pump  is
noisy  and  vi brates,  rotation  is
wrong.  To  change  rotation,
interchange any two line leads
to  pump.  Do  not  in ter change
main  incoming  lines.  Check
rotation  of  all  pumps  in  this
same manner. 

5.  Now set both H-O-A switches

to  Auto  po si tion  and  allow
water to rise in sump until one
pump  starts.  Allow  pump  to
operate  until  level  drops  to
turn-off point.

installing  Sump  Level  Control
Float Controls:

In  either  simplex,  duplex  or
triplex  systems  the  lower  or 
turn-off  control  is  to  be  set  to
maintain  a  minimum  level  in  the
sump. This level shall be no more
than  3

1

4

"  from  the  top  of  the 

motor  housing  down  to  the 
surface of the sewage.
The  second  or  turn-on  control 
is  set  above  the  lower  turn-off
control.  The  exact  distance
between the two floats must be a
compromise  between  a  fre quent
pumping cycle (10 starts per hour
max.)  to  control  septicity,  solids
and  a  slower  cycle  for  energy 
econ o my. This distance should be 
de ter mined  by  the  engineer  or 
con sult ing engineer de pend ing on
the con di tions of the application. 
For  installation  of  Hydromatic
sup plied  level  con trols  refer  to 
your  sys tem’s  installation  and 
service manual.

Installation
Instructions

Pump
Operations

Summary of Contents for S4NX

Page 1: ... E 03 332 Part 5625 332 1 2010 Pentair Pump Group Inc Installation and Service Manual NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system For use with product built with Regal Beloit Marathon motor ...

Page 2: ... longer and prior to electrical start up Seal Failure Probes All hazardous location submersible pumps have two factory installed moisture detectors seal failure probes They are in a normally open series circuit in the seal chamber Under normal operating conditions the circuit remains open If the lower seal leaks and moisture enters this chamber the moisture would settle to the bottom of the chambe...

Page 3: ...s recommended Hydromatic warranty is void See Pages 5 6 Heat Sensor and Seal Failure Connections If a Hydromatic control panel is used terminal blocks are provided for heat sensor and seal failure connections See Panel Schematic If a control panel is supplied by others it must allow heat sensor and seal failure terminations Starting System 1 Double check all wire connections 2 Turn pumps to Off po...

Page 4: ... on a pump the following instructions should be followed carefully Disconnecting Pump Cords If a Hydromatic hazardous location pump is to be removed from its location one of two ways may be used to disconnect the pump cords from the rest of the system Pump cords may be disconnected at control panel on sump mounted control panels and cord assembly taken with pump CAUtioN if cord openings from sump ...

Page 5: ...NNECTIONS O L O L L2 FUSES GREEN RED BLACK WHITE PUMP MOTOR F E RED 330K D C GREEN HEAT SENSORS 120 VAC 5A SEAL PROBES 300 VAC 20 MA POWER CORD CONTROL CORD SEE TYPICAL CONTROL CIRCUITRY BELOW CRS RUN CAPACITOR CRS START CAPACITOR CAPACITOR PACK PANEL M RUN LIGHT SEAL FAILURE INDICATOR D C TO SEAL PROBES IN PUMP MOTOR SEAL FAILURE RELAY LEVEL CONTROL CIRCUITRY H O A H A R OVERLOADS CAPACITORS AND ...

Page 6: ... PUMP MOTOR RED 330K D C GREEN HEAT SENSORS 120 VAC 5A SEAL PROBES 300 VAC 20 MA POWER CORD CONTROL CORD SEE TYPICAL CONTROL CIRCUITRY BELOW CRS RUN CAPACITOR CRS START CAPACITOR CAPACITOR PACK PANEL M RUN LIGHT SEAL FAILURE INDICATOR R F E PUSH TO RESET R TO HEAT SENSOR IN PUMP MOTOR D C PUSH TO TEST SEAL PROBE CONTINUITY TEST LIGHT TO SEAL PROBES IN PUMP MOTOR SEAL FAILURE RELAY LEVEL CONTROL CI...

Page 7: ...p Maintenance 7 After ring is removed turn housing upright and bump on hardwood block This should jar the stator loose and allow it to drop out 8 Thoroughly clean housing before replacing new stator Replace stator and make all wire connections to connection box before replacing housing on pump See motor lead connection drawing This is important as leads must be tucked behind the windings by using ...

Page 8: ...e shaft by tapping the end of the impeller blades 4 To remove seal plate take out socket head screws and using screws in back off holes pry plate loose This will also force seal off if not already removed 5 Remove snap ring Pull seal if it is free If not free it can be forced off when shaft is removed 6 Set seal housing in upright position and bump end of shaft on hardwood block This will push the...

Page 9: ...PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY Wiring Diagrams ...

Page 10: ...ator 3 HP 230 1 60 1750 1 14698 203 1 Stator 3 HP 200 1 60 1750 1 24407C202 Stator 3 HP 230 460 3 60 1750 1 24407C201 Stator 3 HP 200 3 60 1750 1 24407C203 Stator 3 HP 575 3 60 1750 1 24407C204 Stator 5 HP 230 1 60 1750 1 24407C206 Stator 5 HP 230 460 3 60 1750 1 24407C205 Stator 5 HP 200 3 60 1750 1 24407C207 Stator 5 HP 575 3 60 1750 1 Ref Part Part No No Description Qty 24407C209 Stator7 1 2HP2...

Page 11: ...34 48 25 47 39 45 41 40 46 1 2 3 4 5 6 7 8 9 10 12 11 13 14 16 17 18 19 20 21 22 23 43 44 S4NX CONNECTION DIAGRAM FOR LEADS IN MOTOR AND CONNECTION BOX 230 VOLTS 460 VOLTS GREEN GREEN L3 L2 L1 L3 L2 L1 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 Figure 1 ...

Page 12: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 13: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

Page 15: ......

Page 16: ...oltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well T Yes T No Are Floats Set to Engineer s Specs T Yes T No Are Floats Wired for Proper Seq...

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