Hydromatic S4NX Installation And Service Manual Download Page 2

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Thank  you  for  purchasing  your
Hydromatic

®

pump.  To  help

ensure  years  of  trouble-free 
op er a tion, 

please 

read 

the 

fol low ing manual carefully.

Before operation: 

Read  the  following  in struc tions
care ful ly.  Reasonable  care  and
safe meth ods should be practiced.
Check 

local 

codes 

and

requirements before installation.

Attention: 

This  manual  contains  important
information  for  the  safe  use  of
this  product.    Read  this  manual
completely  before  using  this
product  and  refer  to  it  often  for
con tin ued  safe  product  use.
DO  NOT  THROW  AWAY  OR
LOSE THIS  MAN U AL.    Keep  it
in  a  safe  place  so  that  you  may
refer to it often.

Unpacking Pump:

Remove pump from carton. When
un pack ing 

unit, 

check 

for

con cealed  damage.  Claims  for
damage  must  be  made  at  the
receiving end through the delivery
carrier.  Dam age  cannot  be
processed from the factory.

WArNiNg: Before  handling
these  pumps  and  controls,
always  disconnect  the  power
first.  Do  not  smoke  or  use
sparkable  electrical  devices  or
flames  in  a  septic  (gaseous)  or
possible septic sump.

Pump:

The 

hazardous 

location

submersible  pump  family  was
designed  in  ac cor dance  with
requirements 

for 

haz ard ous

locations. 

These 

pumps,

connected  prop er ly,  will  provide
years  of  trouble-free  service.  If
ser vic ing  is  required,  the  repair
should  be  done  by  a  Hydromatic
approved ser vice center.

Pumps in Storage or Not
operating:

Pumps with carbon ceramic seals
must  have  impellers  manually
rotated  (6  revolutions)  after 
setting  non-operational  for  3
months  or  longer  and  prior  to
electrical start-up.
Pumps with tungsten carbide seals
must  have  impellers  manually 
rotated  (6  revolutions)  after 
setting  non-operational  for  3
weeks  or  longer  and  prior  to 
electrical start-up.

Seal Failure Probes:

All 

hazardous 

location

submersible  pumps  have  two
factory 

installed 

mois ture

detectors  (seal  failure  probes).
They are in a normally open series
cir cuit, in the seal chamber. Un der
normal  operating  conditions,  the
circuit remains open. If the lower
seal leaks and moisture enters this
cham ber,  the  moisture  would
settle  to  the  bottom  of  the
chamber  and  will  com plete  the
circuit  between  the  mois ture
detectors.
This circuit must be connected to
a  sensing  unit  and  signaling
device.  This  is  supplied  in  a
Hydromatic built control panel.

General
Information

Note: Failure to install such a
device negates all war ran ties by
Hydromatic pumps.

Heat Sensors:

All  motors  in  this  family  have
heat  sensors  on  or  embedded 
in  the  motor  winding  to  detect 
ex ces sive  heat.  This  prevents
damage  to  the  motor.  If 
sen sor  trips  due  to  excessive
winding  tem per a ture,  starter  in
panel  breaks  power  to  the  pump.
Once  sensor  re sets,  the  starter  is 
to  be  manually  re set  for  UL;
automatic  reset  for  FM  for 
continued operation of the pump.
This  circuitry  is  supplied  in  a
Hydromatic control panel.

The  sensors  are  set  to  trip  at
120°C (248°F).

Note:  Failure  to  install  such
circuitry  would  negate  UL  and
FM approvals and all warranties
by Hydromatic pumps.

Power Cords:

The  power  cord  and  heat  sensor
seal  failure  cord  are  potted  into
the con nec tion box cap. The cords
must not be spliced.

Note:  each  cable  has  a 
green  lead.  this  is  the  ground
wire  and  must  be  grounded
properly  per  N.e.C.  and/or 
local  codes.  Cords  should  be 
in spect ed  for  abnormal  wear
and replaced ac cord ing ly.

overload Heaters:

If the Hydromatic electrical panel
is  not  used,  start ers  with 
3  leg  overload  relay  must  be 
supplied on 3 phase pumps. Each
leg  is  to  have  an  iden ti cal  heater
sized  in  accordance  with  the
nameplate  amps  on  the  motor

Summary of Contents for S4NX

Page 1: ... E 03 332 Part 5625 332 1 2010 Pentair Pump Group Inc Installation and Service Manual NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system For use with product built with Regal Beloit Marathon motor ...

Page 2: ... longer and prior to electrical start up Seal Failure Probes All hazardous location submersible pumps have two factory installed moisture detectors seal failure probes They are in a normally open series circuit in the seal chamber Under normal operating conditions the circuit remains open If the lower seal leaks and moisture enters this chamber the moisture would settle to the bottom of the chambe...

Page 3: ...s recommended Hydromatic warranty is void See Pages 5 6 Heat Sensor and Seal Failure Connections If a Hydromatic control panel is used terminal blocks are provided for heat sensor and seal failure connections See Panel Schematic If a control panel is supplied by others it must allow heat sensor and seal failure terminations Starting System 1 Double check all wire connections 2 Turn pumps to Off po...

Page 4: ... on a pump the following instructions should be followed carefully Disconnecting Pump Cords If a Hydromatic hazardous location pump is to be removed from its location one of two ways may be used to disconnect the pump cords from the rest of the system Pump cords may be disconnected at control panel on sump mounted control panels and cord assembly taken with pump CAUtioN if cord openings from sump ...

Page 5: ...NNECTIONS O L O L L2 FUSES GREEN RED BLACK WHITE PUMP MOTOR F E RED 330K D C GREEN HEAT SENSORS 120 VAC 5A SEAL PROBES 300 VAC 20 MA POWER CORD CONTROL CORD SEE TYPICAL CONTROL CIRCUITRY BELOW CRS RUN CAPACITOR CRS START CAPACITOR CAPACITOR PACK PANEL M RUN LIGHT SEAL FAILURE INDICATOR D C TO SEAL PROBES IN PUMP MOTOR SEAL FAILURE RELAY LEVEL CONTROL CIRCUITRY H O A H A R OVERLOADS CAPACITORS AND ...

Page 6: ... PUMP MOTOR RED 330K D C GREEN HEAT SENSORS 120 VAC 5A SEAL PROBES 300 VAC 20 MA POWER CORD CONTROL CORD SEE TYPICAL CONTROL CIRCUITRY BELOW CRS RUN CAPACITOR CRS START CAPACITOR CAPACITOR PACK PANEL M RUN LIGHT SEAL FAILURE INDICATOR R F E PUSH TO RESET R TO HEAT SENSOR IN PUMP MOTOR D C PUSH TO TEST SEAL PROBE CONTINUITY TEST LIGHT TO SEAL PROBES IN PUMP MOTOR SEAL FAILURE RELAY LEVEL CONTROL CI...

Page 7: ...p Maintenance 7 After ring is removed turn housing upright and bump on hardwood block This should jar the stator loose and allow it to drop out 8 Thoroughly clean housing before replacing new stator Replace stator and make all wire connections to connection box before replacing housing on pump See motor lead connection drawing This is important as leads must be tucked behind the windings by using ...

Page 8: ...e shaft by tapping the end of the impeller blades 4 To remove seal plate take out socket head screws and using screws in back off holes pry plate loose This will also force seal off if not already removed 5 Remove snap ring Pull seal if it is free If not free it can be forced off when shaft is removed 6 Set seal housing in upright position and bump end of shaft on hardwood block This will push the...

Page 9: ...PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY PROBE TEST RESISTOR ON HAZARDOUS LOCATION ONLY Wiring Diagrams ...

Page 10: ...ator 3 HP 230 1 60 1750 1 14698 203 1 Stator 3 HP 200 1 60 1750 1 24407C202 Stator 3 HP 230 460 3 60 1750 1 24407C201 Stator 3 HP 200 3 60 1750 1 24407C203 Stator 3 HP 575 3 60 1750 1 24407C204 Stator 5 HP 230 1 60 1750 1 24407C206 Stator 5 HP 230 460 3 60 1750 1 24407C205 Stator 5 HP 200 3 60 1750 1 24407C207 Stator 5 HP 575 3 60 1750 1 Ref Part Part No No Description Qty 24407C209 Stator7 1 2HP2...

Page 11: ...34 48 25 47 39 45 41 40 46 1 2 3 4 5 6 7 8 9 10 12 11 13 14 16 17 18 19 20 21 22 23 43 44 S4NX CONNECTION DIAGRAM FOR LEADS IN MOTOR AND CONNECTION BOX 230 VOLTS 460 VOLTS GREEN GREEN L3 L2 L1 L3 L2 L1 3 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 Figure 1 ...

Page 12: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 13: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

Page 15: ......

Page 16: ...oltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well T Yes T No Are Floats Set to Engineer s Specs T Yes T No Are Floats Wired for Proper Seq...

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