Hydromatic S4LRC Installation And Service Manual Download Page 6

6

Pump
Operations

alternate  on  each  successive
cycle of operation. 

6.  Turn  both  H-O-A  switches 

to  Auto  position  and  allow
sump  to  fill  to  the  override
control level.

7.  Turn  both  switches  to  Auto

position  and  both  pumps
should  start  and  operate
together  until  level  drops  to
turn-off point.

8.  Repeat  this  operation  cycle

several times before leaving job.

9.  Check  voltage  when  pumps 

are  operating  and  check  the
amp  draw  of  each  pump.
Check  amps  on  each  wire  as
sometimes  a  high  leg  will
exist. One leg can be somewhat
higher, 5 to 10%, without causing
trouble.  For  excessive  amp
draw  on  one  leg,  the  power
company should be consulted.

Phase Converters:
Phase  converters  are  generally 
not  recommended  but  in  cases
where only single phase current is
available,  phase  converter  can  be
used.  Be  sure  to  size  the  phase
converter  large  enough  for  the
amp  draw  specified  on  the  motor 
nameplate,  not  necessarily  by
motor  horsepower.  The  warranty
on  all  three  phase  submersible
motors  is  void  if  operated  with
single  phase  power  through  a
phase converter and 3 leg ambient
compensated  extra-quick  trip
overload protectors are not used.

As  the  motors  are  oil  filled  no 
lu bri ca tion  or  other  maintenance 
is required. 

If  a  seal  failure  unit  is  used,  no 
at ten tion  is  necessary  as  long
as  the  seal  shows  satisfactory 
operation.

If  seal  failure  is  not  used,  the 
pump should be lifted once every
two  years  and  the  oil  be  drained
from  the  seal  chamber  to  check
for water.

If  the  pump  is  used  on  a 
Hydr-O-Rail  system,  it  should  be
lifted  once  every  six  months  and
checked for corrosion and wear.

Generally  these  pumps  give  very 
reliable service and can be expected
to  operate  for  years  on  normal
sewage pumping without failure.

Lightning:
In some areas where considerable 
lightning occurs, it is recommended
that  a  lightning  arrestor  be
installed at the control panel.

Complete  data  on  lightning
arrestors  and  cost  are  available
from the factory. Lightning arrestors
are good in sur ance against damage
to an expensive motor.

Servicing Instructions:

WARNINg:  Before  handling
these pumps and controls, always
dis con nect the power first.
Do  not  smoke  or  use  sparkable 
elec tri cal  devices  or  flames  in 
a  septic  (gaseous)  or  possible 
septic sump.
A  septic  pump  condition  may
exist  and  if  entry  into  sump  is
necessary, provide proper safety

pre cau tions  per  latest  OSHA
require ments; do not enter sump
until  these  pre cau tions

are

strictly adhered to.
Failure  to  heed  above  cautions
could result in injury or death.

Field Service on Motor:
All  S4LRC  submersible  motors
can be serviced (out of warranty)
in the field by any reliable motor
service  shop.  Any  pump  (in 
warranty) must be returned to the
factory  for  service  or  re paired  in
an authorized Hydromatic service
center.  Charg es  will  not  be
allowed  if  (in  warranty)  pump  is
taken to a motor repair shop that is
not  an  authorized  Hydromatic
service center.

When  field  service  is  performed
on  a  pump,  these  instructions
should be carefully followed.

Replacing Stator:
If  motor  winding  is  burned  or
shorted,  it  can  be  rewound  or
replaced with new factory wound
stator.  Refer  to  sectional  drawing
of  pump  and  motor  and  use  the 
following  steps  to  remove  and 
replace stator:

1.  If  stator  only  is  damaged 

it  may  not  be  necessary  to 
completely dismantle pump as
stator and housing can be lifted
from  pump  without  disturbing
seals or bear ings.

2.  Drain all oil from upper housing,

remove drain plug in bottom of 
stator  housing  and  remove
plug in top of housing to allow
air to enter.

3.  After  chamber  is  drained,

remove  hold-down  bolts  and
lift  off.  Use  care  in  lifting  as
the seal failure connecting wire
must  be  dis con nect ed  before
housing is com plete ly removed.
See sectional drawing.

Pump
Maintenance

Summary of Contents for S4LRC

Page 1: ...03 315 Part 5625 315 1 2011 Pentair Pump Group Inc NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system Installation and Service Manual For use with product built with GE motor ...

Page 2: ...connected in series with the motor starter coil so that the starter is tripped if heat sensor opens The motor starter is equipped with 3 leg overload heaters so all normal overloads are protected by the starter IMPORTANT If Hydromatic electrical starting equipment is not supplied the heat sensor circuit must be connected in series with the starter coil or warranty on motor is void Connection diagr...

Page 3: ...low inflow capacity Electrical Control Panel It is recommended that the Hydromatic control panel be used with all pumps as proper starter heaters and connections for heat sensor wires are furnished IMPORTANT If Hydromatic electrical controls are not used and the motor fails because of improper components or if the heat sensors are not properly connected the motor guarantee is void Hydromatic elect...

Page 4: ...etimes installed without a check valve where it is desirable to self drain the discharge line to prevent freezing This can be done only with short discharge lines otherwise water will return to the sump and cause short cycling of the pump NEMA 4 Junction Box Optional If electrical control panel is to be set remote from the pump sump a NEMA 4 junction box should be used to make power and control co...

Page 5: ...a see Addendum S4LRC 701 Heat Sensors and Seal Failure Connections Be sure that heat sensor wires are connected in series with the starter coil Connections are provided on the terminal strip see wiring diagram If seal failure unit is used connect as shown with seal failure system If seal failure unit is not used the two seal failure wires are left open Do not connect power to these lines at any ti...

Page 6: ...ightning occurs it is recommended that a lightning arrestor be installed at the control panel Complete data on lightning arrestors and cost are available from the factory Lightning arrestors are good insurance against damage to an expensive motor Servicing Instructions WARNINg Before handling these pumps and controls always disconnect the power first Do not smoke or use sparkable electrical device...

Page 7: ... into the stator This holding spot is drilled through the bolt hole when the stator is bolted in place with the end ring 11 Replace stator housing onto seal chamber and bolt in place BE SURE SEAL FAILURE WIRE IS CONNECTED BEFORE HOUSINg IS ASSEMBLED Be sure back off screws have been loosened so that parts can come metal to metal Be sure O ring seal has been replaced If O ring is nicked or cut repl...

Page 8: ...Megger for grounds before operating the pump Below is a list of common problems and the probable causes WARNINg Before handling pumps and controls always disconnect power first Do not smoke or use sparkable electrical devices or flame in a septic gaseous or possible septic sump Pump will not start 1 No power to the motor Check for blown fuse or open circuit breaker 2 Selector switch may be in the ...

Page 9: ...be installed on pump side of all valves Multiply gauge pressure in pounds by 2 31 to get head in feet 5 If pump has been in service for some time and capacity falls off remove pump and check for wear or clogged impeller Motor stops and then restarts after short period but overload heaters in starter do not trip 1 This indicates heat sensors in the motor are tripping due to excessive heat Impeller ...

Page 10: ...o 20 HP 575 3 60 1750 RPM VFD Stator 1 RTF Stator 25 to 35 HP 230 460 3 60 1750 RPM VFD Stator 1 RTF Stator 25 to 35 HP 575 3 60 1750 RPM VFD Stator 1 47 RTF Rotor Shaft 2 to 5 HP 870 RPM 1 RTF Rotor Shaft 3 to 15 HP 1150 RPM 1 Ref Part Part No No Description Qty RTF Rotor Shaft 10 to 20 HP 1750 RPM 1 RTF Rotor Shaft 25 to 35 HP 1750 RPM 1 48 06000 003 5 Wire TerminalAssy Priorto5 1 78 1 06000 021...

Page 11: ...11 S4LRC 55 56 54 3 53 52 50 51 49 48 47 46 45 41 42 40 35 36 38 31 33 30 37 34 28 27 26 20 2 4 5 6 7 60 8 57 9 11 12 13 14 15 16 18 19 1 29 58 ...

Page 12: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 13: ...__________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________...

Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

Page 15: ......

Page 16: ...g Line Voltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well Yes No Are Floats Set to Engineer s Specs Yes No Are Floats Wired for Proper Seq...

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