Hydromatic S4LRC Installation And Service Manual Download Page 4

4

General
Information

overload  protec tion  for  each
pump,  an  H-O-A  switch  and  run
light  for  each  pump,  an  elec tric
alternator  and  a  trans  former  to
provide  115  volts  for  con trol 
circuit and alarms.

Overload Heaters:
If the Hydromatic electrical panel
is  not  used,  starters  with 
3  leg  overload  protection  must 
be  supplied.  On  3  phase  pumps
the  heaters  must  be  sized  in 
ac cor dance  with  the  nameplate
amps  on  the  motor  housing.  The
amp  draw  on  these  submersible
motors  is  slightly  higher  than 

corresponding 

horsepower 

surface  motor  so  heaters  must 
be sized by the nameplate rating.

IMPORTANT:  If  other  than
Hydromatic  starters  are  used,
be sure the heat sensor wires are
connected  in  series  with  the
starter  coil  circuit.  Typical
wiring diagrams are in clud ed.

Hydr-O-Rail:
If  the  pump  or  pumps  are  to 
be used with Hydr-O-Rail system,
the  pumps  will  be  equipped  with
guide  brackets  and  hydraulic
sealing flange.

small  bar  or  screwdriver  in  edge
of  vanes.  The  impeller  should 
turn freely.

Clean  all  trash  and  sticks  from
sump and connect pump to piping.

A  check  valve  must  be  installed
on  each  pump.  A  gate  or  plug
valve  in  each  pump  discharge 
line  is  also  recommended.  This
valve  should  be  installed  on  the 
discharge side of the check valve
so  if  necessary  to  service  the
check  valve  the  line  pressure  can
be  cut  off.  Single  pump  systems
are sometimes installed without a
check  valve  where  it  is  desirable
to  self-drain  the  discharge  line  to
prevent freezing. This can be done
only  with  short  discharge  lines;
otherwise water will return to the
sump  and  cause  short  cycling  of
the pump.

NEMA 4 Junction Box
(Optional):
If electrical control panel is to be
set remote from the pump sump, a
NEMA  4  junction  box  should  be
used  to  make  power  and  control
connections.  The  Hydromatic
NEMA 4 junction box is provided
with  compression  con nec tors  for
sealing  all  wires.  No  sealing 
compound  is  needed  to  make 
con nec tions waterproof.

Wiring  diagrams  are  provided
with panel for making connections.
An  extra  set  of  diagrams  is
included  so  that  one  set  can  be
used  in  the  sump  when  making
connections. The size wire to use
from  panel  to  sump  depends  on
motor size and distance in feet. 

The table on page 3 can be used as
a guide for wire size.

Be  sure  each  wire  is  checked  out
so  that  wrong  connection  will 
not  be  made.  An  ohmmeter  or
Megger can be used to check wire
continuity. 

CONNECTION DIAGRAM FOR LEADS IN

MOTOR AND CONNECTION BOX

230 VOLTS

460 VOLTS

GREEN

GREEN

L3

L2

L1

L3

L2

L1

3

2

1

9

8

7

6

5

4

3

2

1

9

8

7

6

5

4

HEAT SENSORS AND SEAL FAILURE CONNECTIONS

FOR ANY VOLTAGE MOTOR

ELECTRODE

HEAT SENSORS

IN MOTOR

WINDINGS

WHITE

BLACK

HEAT SENSORS

SEAL FAILURE

RED

DARK

GREEN

Fig. 1

Fig. 2

Installing Pump in Sump:
Before  installing  pump  in  sump
lay  it  on  side  and  turn  impeller
manually. Impeller may be slightly
stuck due to factory test water so
it  must  be  broken  loose  with 

Pump
Installation

Summary of Contents for S4LRC

Page 1: ...03 315 Part 5625 315 1 2011 Pentair Pump Group Inc NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system Installation and Service Manual For use with product built with GE motor ...

Page 2: ...connected in series with the motor starter coil so that the starter is tripped if heat sensor opens The motor starter is equipped with 3 leg overload heaters so all normal overloads are protected by the starter IMPORTANT If Hydromatic electrical starting equipment is not supplied the heat sensor circuit must be connected in series with the starter coil or warranty on motor is void Connection diagr...

Page 3: ...low inflow capacity Electrical Control Panel It is recommended that the Hydromatic control panel be used with all pumps as proper starter heaters and connections for heat sensor wires are furnished IMPORTANT If Hydromatic electrical controls are not used and the motor fails because of improper components or if the heat sensors are not properly connected the motor guarantee is void Hydromatic elect...

Page 4: ...etimes installed without a check valve where it is desirable to self drain the discharge line to prevent freezing This can be done only with short discharge lines otherwise water will return to the sump and cause short cycling of the pump NEMA 4 Junction Box Optional If electrical control panel is to be set remote from the pump sump a NEMA 4 junction box should be used to make power and control co...

Page 5: ...a see Addendum S4LRC 701 Heat Sensors and Seal Failure Connections Be sure that heat sensor wires are connected in series with the starter coil Connections are provided on the terminal strip see wiring diagram If seal failure unit is used connect as shown with seal failure system If seal failure unit is not used the two seal failure wires are left open Do not connect power to these lines at any ti...

Page 6: ...ightning occurs it is recommended that a lightning arrestor be installed at the control panel Complete data on lightning arrestors and cost are available from the factory Lightning arrestors are good insurance against damage to an expensive motor Servicing Instructions WARNINg Before handling these pumps and controls always disconnect the power first Do not smoke or use sparkable electrical device...

Page 7: ... into the stator This holding spot is drilled through the bolt hole when the stator is bolted in place with the end ring 11 Replace stator housing onto seal chamber and bolt in place BE SURE SEAL FAILURE WIRE IS CONNECTED BEFORE HOUSINg IS ASSEMBLED Be sure back off screws have been loosened so that parts can come metal to metal Be sure O ring seal has been replaced If O ring is nicked or cut repl...

Page 8: ...Megger for grounds before operating the pump Below is a list of common problems and the probable causes WARNINg Before handling pumps and controls always disconnect power first Do not smoke or use sparkable electrical devices or flame in a septic gaseous or possible septic sump Pump will not start 1 No power to the motor Check for blown fuse or open circuit breaker 2 Selector switch may be in the ...

Page 9: ...be installed on pump side of all valves Multiply gauge pressure in pounds by 2 31 to get head in feet 5 If pump has been in service for some time and capacity falls off remove pump and check for wear or clogged impeller Motor stops and then restarts after short period but overload heaters in starter do not trip 1 This indicates heat sensors in the motor are tripping due to excessive heat Impeller ...

Page 10: ...o 20 HP 575 3 60 1750 RPM VFD Stator 1 RTF Stator 25 to 35 HP 230 460 3 60 1750 RPM VFD Stator 1 RTF Stator 25 to 35 HP 575 3 60 1750 RPM VFD Stator 1 47 RTF Rotor Shaft 2 to 5 HP 870 RPM 1 RTF Rotor Shaft 3 to 15 HP 1150 RPM 1 Ref Part Part No No Description Qty RTF Rotor Shaft 10 to 20 HP 1750 RPM 1 RTF Rotor Shaft 25 to 35 HP 1750 RPM 1 48 06000 003 5 Wire TerminalAssy Priorto5 1 78 1 06000 021...

Page 11: ...11 S4LRC 55 56 54 3 53 52 50 51 49 48 47 46 45 41 42 40 35 36 38 31 33 30 37 34 28 27 26 20 2 4 5 6 7 60 8 57 9 11 12 13 14 15 16 18 19 1 29 58 ...

Page 12: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 13: ...__________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ _____________...

Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

Page 15: ......

Page 16: ...g Line Voltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well Yes No Are Floats Set to Engineer s Specs Yes No Are Floats Wired for Proper Seq...

Reviews: