Hydromatic S3SD Manual Download Page 7

7

Below  is  a  list  of  common  

prob lems and the probable causes:

Pump will not start:

1.  No power to the mo tor. Check 

for blown fuse or tripped circuit.

2.  Hand-Off-Auto switch may be 

in the Off po si tion.

3.  Control  circuit  trans form er 

fuse may be blown.

4.  Overload  relay  on  start er  may 

be tripped. Push to reset.

Pump  will  not  start  and  

over load heaters trip:

1.  Turn  off  power  and  check 

motor  leads  with  Megger  or 

ohmmeter for pos si ble ground.

2.  Check  resistance  of  motor 

wind ings. All 3 phases should 

show close to the same read ing.

3.  If  no  grounds  exist  and  the 

motor  wind ings  check  OK, 

remove  pump  from  sump  

and  check  for  clogged  or 

blocked impeller.

Pump  operates  with  se lec tor 

switch in Hand position but will 

not operate in Auto position:

1.  This  indicates  trouble  in 

the  float  lev el  control  or  the  

alternator re lay.

2.  To  check  for  defective  float 

con trol,  put  selector  switch  in 

Auto po si tion and turn off main 

power.  Put  a  jump er  wire  on 

terminal  strip.  Turn  on  power 

and if pump starts, trouble is in 

float con trol. Replace control.

Pump

Troubleshooting

Pump runs but will not shut off:

1.  Pump  may  be  air  locked. 

Turn  pump  off  and  let  set  for  

several min utes, then restart.

2.  Lower  float  control  may  be 

hung-up  in  the  closed  po si-

tion. Check in sump to be sure  

control is free.

3.  Selector  switch  may  be  in  the 

Hand position.

Pump  does  not  deliver  prop er 

capacity:

1.  Discharge  gate  valve  may  be 

par tial ly  closed  or  par tial ly 

clogged.

2.  Check  valve  may  be  partially 

clogged.  Raise  level  up  and 

down to clear.

3.  Pump  may  be  running  in 

wrong  di rec tion.  Low  speed 

pumps  can  op er ate  in  re verse 

direction  with out  much  noise 

or vibration.

4.  Discharge  head  may  be  too 

high.  Check  total  head  with 

gauge when pump is op er at ing. 

Total  head  is  dis charge  gauge 

pressure con vert ed to feet plus 

vertical  height  from  water 

level in sump to center line of  

pres sure  gauge  installed  in  

dis charge  line.  gauge  should 

be  in stalled  on  pump  side  

of  all  valves.  Multiply  gauge  

pres sure  in  pounds  by  2.31  to 

get head in feet.

5.  If pump has been in service for 

some  time  and  capacity  falls 

off,  re move  pump  and  check 

for wear or clogged impeller.

Summary of Contents for S3SD

Page 1: ...ase make sure you provide this manual to the owner of the pumping equip ment or to the responsible party who maintains the system Submersible Sewage Pump Dual Seal Pumps S3SD S4SD SB3SD SB4SD Part 5625 420 1 Item E 03 420 04 09 ...

Page 2: ... panel Sump Level Control Sump level is controlled by Hydromatic 3900 mercury switch level controls The 3900 level controls is a metal case mercury switch sealed in a solid polyurethane float The float is held in position by a weight at tached to the power cord above the float The cord supports the float and is adjusted for height from the sur face Typical duplex systems use three floats the lowes...

Page 3: ...ump Nema 4 Junction Box Optional If electrical control panel is to be set re mote from the pump sump a NEMA 4 junc tion box should be used to make pow er and control con nec tions The Hydromatic NEMA 4 junc tion box is pro vid ed with com pres sion con nec tors for seal ing all wires No sealing com pound is need ed to make con nec tions waterproof NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANE...

Page 4: ... ces sive solids may collect for the pump to han dle A frequent pump ing cycle is rec om mend ed for best op er a tion If an alarm system is used this con trol is usually set about 6 inch es above the over ride control Some engineers as de scribed pre vi ous ly prefer to have the alarm control set be low the override control Making Electrical Connections All electrical wiring must be in ac cor dan...

Page 5: ...ls always dis con nect the power first Do not smoke or use sparkable elec trical devices or flames in a sep tic gas eous or possible septic sump Field Service on Motor All submersible motors can be ser viced out of warranty in the field by any reliable motor service shop Any pump in warranty must be re turned to the factory for ser vice or repaired in an au tho rized Hydromatic ser vice center Cha...

Page 6: ...l oil cov ers top of wind ings Leave air space in top for ex pan sion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber as described 2 Remove bolts that hold motor hous ing to bearing housing Re move screws hold ing bearing housing to volute housing 3 Lift rotating assembly rotor shaft and impeller from pump case and place hor i zon tal ly on bench With h...

Page 7: ... on power and if pump starts trouble is in float con trol Replace control Pump Troubleshooting Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several min utes then restart 2 Lower float control may be hung up in the closed po si tion Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver prop er capacity ...

Page 8: ...te 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 8 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housi...

Page 9: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 22 24 25 30 29 28 27 38 26 23 31 15 32 33 34 35 36 37 9 S3SD ...

Page 10: ...p Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housing Bearing 1 29 00568 007...

Page 11: ...11 SB3SD 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 ...

Page 12: ...16 00150 029 1 O Ring 1 17 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 Ref Part Part No No Description Qty 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 26 19103A043 Screw Cap 4 27 0820...

Page 13: ...13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 38 27 28 29 30 23 31 15 32 33 34 35 36 37 S4SD ...

Page 14: ...7 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 Ref Part Part No No Description Qty 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 0...

Page 15: ...15 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 SB4SD ...

Page 16: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 17: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 18: ...operly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installatio...

Page 19: ......

Page 20: ...___________________________ D Incoming line voltage _________________________ Actual _____________________________ E Voltage to pumps ____________________________ Actual _____________________________ F Type of junction box _____________________________ Manufacturer _______________________ G Are floats installed in wet well _______________________________________________________ H Are floats set to...

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