Hydromatic S3SD Manual Download Page 2

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Thank  you  for  purchasing  your 

Hydromatic

®

 pump. To help ensure 

years  of  trouble-free  operation, 

please  read  the  following  manual 

carefully.

Before Operation: 

Read  the  following  in struc-

tions  care ful ly.  Reasonable  care 

and  safe  meth ods  should  be 

practiced.  Check  local  codes  and 

requirements before installation.

Attention: 

This  manual  contains  important 

information  for  the  safe  use  of 

this  product.    Read  this  manual 

completely  before  using  this 

product  and  refer  to  it  often 

for  con tin ued  safe  product  use. 

DO  NOT  THROW  AWAY  OR 

LOSE  THIS  MAN U AL.    Keep 

it in a safe place so that you may 

refer to it often.

Unpacking Pump:

Remove  pump  from  carton. 

When  un pack ing  unit,  check  for 

con cealed  damage.  Claims  for 

damage  must  be  made  at  the 

receiving end through the delivery 

carrier.  Dam age  cannot  be 

processed from the factory.

WArning:  Before  handling 

these  pumps  and  controls, 

always  disconnect  the  power 

first.  Do  not  smoke  or  use 

sparkable  electrical  devices  or 

flames  in  a  septic  (gaseous)  or 

possible septic sump.

Pumps  not  Operating  or  

in Storage:

Pumps with carbon ceramic seals 

must  have  impellers  manually 

rotated  (6  rev o lu tions)  after  

setting  non-op er a tion al  for  3 

months  or  longer  and  prior  to 

electrical start-up.

Pump:

The 

S3SD/S4SD 

series 

submersible  pumps  are  sup plied 

for  1  and  3  phase  and  for  200, 

230,  460  or  575  volts.  Pump  is 

sup plied  with  15  feet  of  power 

cord. Long er ca ble lengths can be 

furnished  but  must  be  specified 

at  time  of  order.  Power  ca ble 

is  supplied  with  a  green  wire 

for  ground.  Be  sure  green  wire 

is  connected  to  a  ground  lug  in 

the  control  panel  and  the  control 

panel  must  be  connected  to  a 

ground  rod  or  ground  wire  from 

supply service. 

nOTE: All single phase pumps 

require  properly  sized  start 

capacitor,  start  relay  and  run 

capacitor in the panel.

Sump Level Control:

Sump  level  is  controlled  by 

Hydromatic 

3900 

mercury 

switch  level  controls.  The  3900 

level  controls  is  a  metal  case 

mercury  switch  sealed  in  a  solid 

polyurethane  float.  The  float 

is  held  in  position  by  a  weight  

at tached to the power cord above 

the  float.  The  cord  supports  the 

float  and  is  adjusted  for  height 

from the sur face.
Typical duplex systems use three 

floats;  the  lowest  float  turns  the 

pumps  off,  the  next  higher  float 

starts  the  lead  pump,  the  next 

higher  float  (override)  starts  the 

lag  pump.    The  pumps  alternate 

on successive cycles.

General   

 

Information

Two pumps operate together only 

if sump level rises to the third or 

over ride  float.  The  override  float 

also brings on the sec ond pump in 

case  of  failure  of  the  first  pump. 

Extra  floats  with  ap pro pri ate  

con trols can be sup plied for alarm 

functions.  Triplex  sys tems  use 

four  floats.    The  fourth  highest 

float  brings  on  the  second  lag 

pump.  Three  pumps  operate 

together only if sump level rises to 

the fourth float (sec ond override). 

This float also brings on the third 

pump in case of fail ure of either or 

both of the first two pumps.

Alarm Controls:

The  alarm  float  is  usually  set 

above  the  override  level  so  the 

alarm  will  sig nal  only  if  the  

override  level  is  ex ceed ed.  

How ev er,  some  engineers  pre fer 

to have the alarm float set be low 

the override lev el as it is pos si ble 

for one pump to fail and the other 

pump  to  operate  on  the  over ride 

level  with  the  sump  level  never 

reach ing  the  alarm  level.  This  is 

par tic u lar ly  true  in  cases  of  low 

inflow capacity.

Electrical Control Panel:

It  is  recommended  that  the 

Hydromatic con trol panel be used 

with  all  pumps  as  proper  start 

com po nents and pump protection 

are fur nished. 

nOTE: All single phase pumps 

require  properly  sized  start 

capacitor,  start  relay,  and  run 

capacitor in the control panel.

iMPOrTAnT:  if  Hydromatic 

control panel is not used and the 

motor fails be cause of im prop er 

components, the motor guar an­

tee is void.

Summary of Contents for S3SD

Page 1: ...ase make sure you provide this manual to the owner of the pumping equip ment or to the responsible party who maintains the system Submersible Sewage Pump Dual Seal Pumps S3SD S4SD SB3SD SB4SD Part 5625 420 1 Item E 03 420 04 09 ...

Page 2: ... panel Sump Level Control Sump level is controlled by Hydromatic 3900 mercury switch level controls The 3900 level controls is a metal case mercury switch sealed in a solid polyurethane float The float is held in position by a weight at tached to the power cord above the float The cord supports the float and is adjusted for height from the sur face Typical duplex systems use three floats the lowes...

Page 3: ...ump Nema 4 Junction Box Optional If electrical control panel is to be set re mote from the pump sump a NEMA 4 junc tion box should be used to make pow er and control con nec tions The Hydromatic NEMA 4 junc tion box is pro vid ed with com pres sion con nec tors for seal ing all wires No sealing com pound is need ed to make con nec tions waterproof NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANE...

Page 4: ... ces sive solids may collect for the pump to han dle A frequent pump ing cycle is rec om mend ed for best op er a tion If an alarm system is used this con trol is usually set about 6 inch es above the over ride control Some engineers as de scribed pre vi ous ly prefer to have the alarm control set be low the override control Making Electrical Connections All electrical wiring must be in ac cor dan...

Page 5: ...ls always dis con nect the power first Do not smoke or use sparkable elec trical devices or flames in a sep tic gas eous or possible septic sump Field Service on Motor All submersible motors can be ser viced out of warranty in the field by any reliable motor service shop Any pump in warranty must be re turned to the factory for ser vice or repaired in an au tho rized Hydromatic ser vice center Cha...

Page 6: ...l oil cov ers top of wind ings Leave air space in top for ex pan sion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber as described 2 Remove bolts that hold motor hous ing to bearing housing Re move screws hold ing bearing housing to volute housing 3 Lift rotating assembly rotor shaft and impeller from pump case and place hor i zon tal ly on bench With h...

Page 7: ... on power and if pump starts trouble is in float con trol Replace control Pump Troubleshooting Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several min utes then restart 2 Lower float control may be hung up in the closed po si tion Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver prop er capacity ...

Page 8: ...te 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 8 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housi...

Page 9: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 22 24 25 30 29 28 27 38 26 23 31 15 32 33 34 35 36 37 9 S3SD ...

Page 10: ...p Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housing Bearing 1 29 00568 007...

Page 11: ...11 SB3SD 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 ...

Page 12: ...16 00150 029 1 O Ring 1 17 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 Ref Part Part No No Description Qty 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 26 19103A043 Screw Cap 4 27 0820...

Page 13: ...13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 38 27 28 29 30 23 31 15 32 33 34 35 36 37 S4SD ...

Page 14: ...7 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 Ref Part Part No No Description Qty 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 0...

Page 15: ...15 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 SB4SD ...

Page 16: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 17: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 18: ...operly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installatio...

Page 19: ......

Page 20: ...___________________________ D Incoming line voltage _________________________ Actual _____________________________ E Voltage to pumps ____________________________ Actual _____________________________ F Type of junction box _____________________________ Manufacturer _______________________ G Are floats installed in wet well _______________________________________________________ H Are floats set to...

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