Hydromatic S12L Series Installation And Service Manual Download Page 4

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In  a  duplex  system  the  third  or
override  control  is  usually  set
about  6  inches  above  the  one
pump turn-on control.
In  a  triplex  system  the  third  or
override  control  is  usually  set  24
inches  above  the  one  pump 
turn-on control, and the fourth or
second  override  control  is  24
inches higher.
If  an  alarm  system  is  used,  this
control  is  usually  set  about  6 
inches above the override control.
As  described  previously,  some
engineers  prefer  to  have  the 
alarm  control  set  below  the 
override control.

Making Electrical Connections:
All  electrical  wiring  must  be  in
ac cor dance  with  local  codes,  and
only 

competent 

electricians

should  make  the  in stal la tions.
Complete  wiring  diagrams  are
glued  to  the  inside  cover  of  the
panel,  and  an  additional  set  of
prints  is  included  for  use  in 
making the installation. All wires
should  be  checked  for  grounds

with an ohm meter or Megger after
the con nec tions are made. This is
important,  as  one  grounded  wire
can  cause  considerable  trouble.
(See Fig. 1.)

IMPORTANT:  If  equipment  is
not 

properly 

wired 

and 

protected  as  rec om mend ed,  the
motor guarantee is void.

Heat Sensors and Seal Failure
Connections:
Be  sure  heat  sensor  wires  are 
con nect ed  in  series  with  the
starter  coil.  Con nec tions  are 
provided on the terminal strip. See
wiring diagram. If seal failure unit
is  used,  connect  as  shown  with
seal failure system. If seal failure
unit  is  not  used,  the  two  seal 
failure wires are left open. Do not
connect  power  to  these  lines  at
any time. 
(See Figs. 2 and 3.)

Starting System:
1. Turn 

H-O-A 

switch 

to 

Off  position  and  then  turn  on
main circuit breakers.

2. Open all discharge valves and

allow water to rise in sump.

3. Turn  H-O-A  switch  to  Hand

posi   tion  on  one  pump  and
notice  oper     ation.  If  pump  is
noisy  and  vibrates,  rotation  is
wrong.  To  change  rotation,
interchange any two line leads
to  motor  3ø  only.  Do  not 
interchange  main  incoming
lines. 
If duplex system, check
second pump in same manner.

4. Now set both H-O-A switches

to  Auto  position  and  allow
water to rise in sump until one
pump  starts.  Allow  pump  to
operate  until  level  drops  to
turn-off point.

5. Allow  sump  level  to  rise  to

start  other  pump.  Notice  run

Fig. 1

HEAT SENSORS AND SEAL FAILURE CONNECTIONS

FOR ANY VOLTAGE MOTOR

ELECTRODE

HEAT SENSORS

IN MOTOR

WINDINGS

WHITE

BLACK

HEAT SENSORS

SEAL FAILURE

RED

DARK

GREEN

Fig. 2

Fig. 3

DUAL VOLTAGE

3 PHASE MOTOR WIRING

230V  3ø

460V  3ø

GREEN

GREEN

R

(L3)

W

(L2)

BL

(L1)

R

(L3)

W

(L2)

BL

(L1)

1

2

3

7

8

9

4

5

6

1

2

3

7

8

9

4

5

6

WARNING

BLACK

COIL

ON-OFF

SWITCH

L1

THERMOSTATS

IN SERIES

WHITE

L2

TWO WIRE CONTROL OFFERING AUTOMATIC RESET

THERMOSTATS

IN SERIES

WHITE

L2

BLACK

THREE WIRE CONTROL OFFERING AUTOMATIC RESET

L1

COIL OL

OL

START

IN CERTAIN APPLICATIONS THE NEC MAY REQUIRE THREE OVERLOAD RELAYS

COLOR

PURPOSE

DARK GREEN SEAL FAILURE

RED

SEAL FAILURE

BLACK

HEAT SENSOR

WHITE

HEAT SENSOR

WARRANTY IS VOID IF HEAT SENSORS ARE NOT

CONNECTED AS SHOWN (IN SERIES WITH CONTACTOR OIL)

DESIGNATION FOR OPTIONAL

SEAL FAILURE & SENSOR CORD

See Wiring Diagram of seal failure

unit #4673 or 4674 for connecting

dark green and red wires. If seal fail-

ure unit #4673 or 4674 is not used,

leave dark green and red wires open.

Pump
Operations

Summary of Contents for S12L Series

Page 1: ... 503 320 Frame Part 5625 503 1 2010 Pentair Pump Group Inc Installation and Service Manual NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system For use with product built with USEM motor ...

Page 2: ...ave impellers manually rotated 6 revolutions after setting non operational for 3 weeks or longer and prior to electrical start up Pump The submersible pump is supplied for three phase only and for 460 and 575 volts Pump is supplied with 35 feet of power cord and or 35 feet of auxiliary control cord Longer cable lengths can be furnished but must be specified at time of order Power cable is three Ge...

Page 3: ... panel for making connections An extra set of diagrams is included so that one set can be used in the sump when making connections The size wire to use from panel to sump depends on motor size and distance in feet Be sure each wire is checked so that a wrong connection will not be made An ohmmeter or Megger can be used to check wire continuity Installing Float Switch Controls The controls are supp...

Page 4: ... and 3 Starting System 1 Turn H O A switch to Off position and then turn on main circuit breakers 2 Open all discharge valves and allow water to rise in sump 3 Turn H O A switch to Hand position on one pump and notice operation If pump is noisy and vibrates rotation is wrong To change rotation interchange any two line leads to motor 3ø only Do not interchange main incoming lines If duplex system c...

Page 5: ...ry to completely dismantle pump as stator and housing can be As the motors are oil filled no lubrication or other maintenance is required If a seal failure unit is used no attention is necessary as long as the seal shows satisfactory operation If seal failure is not used the pump should be lifted once every two years and the oil drained from the seal chamber to check for water If the pump is used ...

Page 6: ...sible oil Fill chamber until oil covers top of the windings Leave air space in the top for expansion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber and seal chamber as described 2 Remove motor housing as described 3 Remove bolts that hold seal chamber to pump housing Use back off screws to break loose With hardwood block tape end of impeller to loosen ...

Page 7: ...ective If pump still does not start trouble is in the alternating relay Replace with new relay Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several minutes then restart 2 Lower float control may be hung up in the closed position Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Di...

Page 8: ...8 Motor End Components ...

Page 9: ...9 S4T S8L S8LA S12L Wet End Components ...

Page 10: ...15175 300 1 BAIL LIFTING 1 F3 05454A030 WASHER LOCK 3 4 4 F4 05454A027 WASHER LOCK 5 8 2 F5 15174 000 1 BRACKET MOUNTING 2 F6 19105A033 SCREW CAP HEX SST 5 8 2 51700 068 7 Seal Kit S 51700 368 7 Carbide Seal Kit C 24709110000 Paraffinic Oil O ORDERING REPLACEMENT PARTS Product improvements are made from time to time The latest part design will be furnished as long as it is interchangeable with the...

Page 11: ...75 002 1 3 23394A001 3 8662 011 1 13769 003 5 14161 012 5 14161 603 1 50 230 3 1150 64 005 1 2 2498 009 1 3 8675 000 1 3 11667 000 1 9 8662 004 1 13769 001 5 14160 012 5 14160 003 1 50 460 3 1150 64 005 1 2 2494 000 1 3 2498 007 1 3 8675 000 1 3 8790 000 1 9 8662 004 1 13769 005 5 14160 012 5 14160 003 1 50 575 3 1150 64 005 1 2 2498 007 1 3 8675 000 1 3 23394A001 3 8662 004 1 13769 003 5 14160 01...

Page 12: ... 2 13766 037 5 S4T7500M5 4 75 575 3 2 4 13 13532 109 2 13766 037 5 S4T10000M4 4 100 460 3 1 0 4 14 13532 105 2 13766 036 5 S4T10000M5 4 100 575 3 1 0 4 14 13532 105 2 13766 036 5 S4T12500M4 4 125 460 3 4 0 3 15 13532 101 2 13766 032 5 S4T12500M5 4 125 575 3 4 0 3 15 13532 101 2 13766 032 5 S4T15000M4 4 150 460 3 4 0 3 15 13 13532 126 2 13766 032 5 S4T15000M5 4 150 575 3 4 0 3 15 13 13532 126 2 137...

Page 13: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

Page 15: ......

Page 16: ...oltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well T Yes T No Are Floats Set to Engineer s Specs T Yes T No Are Floats Wired for Proper Seq...

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