Hydromatic S12L Series Installation And Service Manual Download Page 2

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Thank  you  for  purchasing  your
Hydromatic

®

pump.  To  help

ensure  years  of  trouble-free 
op er a tion, 

please 

read 

the 

fol low ing manual carefully.

Before Operation: 
Read  the  following  in struc tions
care ful ly.  Reasonable  care  and
safe meth ods should be practiced.
Check 

local 

codes 

and

requirements before installation.

Attention: 
This  manual  contains  important
information  for  the  safe  use  of
this  product.    Read  this  manual
completely  before  using  this
product  and  refer  to  it  often  for
con tin ued  safe  product  use.
DO  NOT  THROW  AWAY  OR
LOSE THIS  MAN U AL.    Keep  it
in  a  safe  place  so  that  you  may
refer to it often.

Unpacking Pump:
Remove pump from carton. When
un pack ing 

unit, 

check 

for

con cealed  damage.  Claims  for
damage  must  be  made  at  the
receiving end through the delivery
carrier.  Dam age  cannot  be
processed from the factory.

WARNING:  Before  handling
these  pumps  and  controls,
always  disconnect  the  power
first.  Do  not  smoke  or  use 
sparkable  electrical  devices  or
flames  in  a  septic  (gaseous)  or
possible septic sump.

IMPORTANT — Read  all  the
directions  before  replacing 
any parts.

WARNING:  Before  handling
these pumps, always disconnect
the pow er first.
Do  not  smoke  or  use  sparkable
elec tri cal devices or flames in a
septic  (gaseous)  or  possible 
septic sump.

Shipping:
When  unpacking  unit  check  for
con cealed  damage.  Claim  for
damage  must  be  made  at  the
receiving 

end 

through 

the 

delivering carrier. Dam age cannot
be processed from the fac to ry.

Pumps Not Operating or 
in Storage:
Pumps with carbon ceramic seals
must  have  impellers  manually
rotated  (6  revolutions)  after 
setting  non-op er a tion al  for  3
months  or  longer  and  prior  to
electrical start-up.
Pumps with tungsten carbide seals
must  have  impellers  manually
rotated  (6  revolutions)  after 
setting  non-op er a tion al  for  3
weeks  or  longer  and  prior  to 
electrical start-up.

Pump:
The submersible pump is sup plied
for  three  phase  only  and  for  460
and  575  volts.  Pump  is  sup plied
with 35 feet of power cord and/or
35  feet  of  auxiliary  control  cord.
Longer  cable  lengths  can  be 
furnished but must be specified at
time of order. Power cable is three

General
Information

The
Pump

wire with ground. Be sure ground
wire is con nect ed to a water pipe
or  ground  stake.  The  auxiliary
cable  for  seal  fail ure  and  heat
sensors is four wire color coded.

Seal Failure:
An electrode probe is installed in
the  seal  chamber  so  if  any  water
enters  the  chamber  through  the
first  seal  the  electrode  will  be
energized  and  a  sig nal  will  be
transmitted  to  the  sens ing  unit  at
ground surface causing a red light
to turn on. The electrode probe is
installed  in  all  units  but  the 
sensing  unit  is  supplied  at  extra
cost and must be ordered.
In  operation  the  seal  failure  unit
in di cates  only  that  there  is  some
water  in  the  seal  chamber.  The
pump  will  con tin ue  to  operate
without  damage  but  the  seal
should  be  checked  im me di ate ly
after failure is indicated.
The sensing unit is recommended
on  all  installations  as  good 
insurance against motor failure.

Heat Sensors —
Standard Equipment:
All motors have heat sensor units
em bed ded in the motor winding to
detect  excessive  heat.  The  heat
sen sors  are  set  to  trip  at  150°C
(302°F), so will not op er ate unless 
dangerous  heat  occurs.  The 
sensors  automatically  reset  when
mo tor cools to safe tem per a ture.
The  sensors  are  connected  in
series  with  the  motor  starter  coil
so that the starter is tripped if heat
sensor opens. The motor starter is
equipped with overload heaters so
all normal over loads are protected
by the starter.

Sump Level Control:
Sump  level  is  controlled  by
Hydromatic float switch con trols.

Summary of Contents for S12L Series

Page 1: ... 503 320 Frame Part 5625 503 1 2010 Pentair Pump Group Inc Installation and Service Manual NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system For use with product built with USEM motor ...

Page 2: ...ave impellers manually rotated 6 revolutions after setting non operational for 3 weeks or longer and prior to electrical start up Pump The submersible pump is supplied for three phase only and for 460 and 575 volts Pump is supplied with 35 feet of power cord and or 35 feet of auxiliary control cord Longer cable lengths can be furnished but must be specified at time of order Power cable is three Ge...

Page 3: ... panel for making connections An extra set of diagrams is included so that one set can be used in the sump when making connections The size wire to use from panel to sump depends on motor size and distance in feet Be sure each wire is checked so that a wrong connection will not be made An ohmmeter or Megger can be used to check wire continuity Installing Float Switch Controls The controls are supp...

Page 4: ... and 3 Starting System 1 Turn H O A switch to Off position and then turn on main circuit breakers 2 Open all discharge valves and allow water to rise in sump 3 Turn H O A switch to Hand position on one pump and notice operation If pump is noisy and vibrates rotation is wrong To change rotation interchange any two line leads to motor 3ø only Do not interchange main incoming lines If duplex system c...

Page 5: ...ry to completely dismantle pump as stator and housing can be As the motors are oil filled no lubrication or other maintenance is required If a seal failure unit is used no attention is necessary as long as the seal shows satisfactory operation If seal failure is not used the pump should be lifted once every two years and the oil drained from the seal chamber to check for water If the pump is used ...

Page 6: ...sible oil Fill chamber until oil covers top of the windings Leave air space in the top for expansion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber and seal chamber as described 2 Remove motor housing as described 3 Remove bolts that hold seal chamber to pump housing Use back off screws to break loose With hardwood block tape end of impeller to loosen ...

Page 7: ...ective If pump still does not start trouble is in the alternating relay Replace with new relay Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several minutes then restart 2 Lower float control may be hung up in the closed position Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Di...

Page 8: ...8 Motor End Components ...

Page 9: ...9 S4T S8L S8LA S12L Wet End Components ...

Page 10: ...15175 300 1 BAIL LIFTING 1 F3 05454A030 WASHER LOCK 3 4 4 F4 05454A027 WASHER LOCK 5 8 2 F5 15174 000 1 BRACKET MOUNTING 2 F6 19105A033 SCREW CAP HEX SST 5 8 2 51700 068 7 Seal Kit S 51700 368 7 Carbide Seal Kit C 24709110000 Paraffinic Oil O ORDERING REPLACEMENT PARTS Product improvements are made from time to time The latest part design will be furnished as long as it is interchangeable with the...

Page 11: ...75 002 1 3 23394A001 3 8662 011 1 13769 003 5 14161 012 5 14161 603 1 50 230 3 1150 64 005 1 2 2498 009 1 3 8675 000 1 3 11667 000 1 9 8662 004 1 13769 001 5 14160 012 5 14160 003 1 50 460 3 1150 64 005 1 2 2494 000 1 3 2498 007 1 3 8675 000 1 3 8790 000 1 9 8662 004 1 13769 005 5 14160 012 5 14160 003 1 50 575 3 1150 64 005 1 2 2498 007 1 3 8675 000 1 3 23394A001 3 8662 004 1 13769 003 5 14160 01...

Page 12: ... 2 13766 037 5 S4T7500M5 4 75 575 3 2 4 13 13532 109 2 13766 037 5 S4T10000M4 4 100 460 3 1 0 4 14 13532 105 2 13766 036 5 S4T10000M5 4 100 575 3 1 0 4 14 13532 105 2 13766 036 5 S4T12500M4 4 125 460 3 4 0 3 15 13532 101 2 13766 032 5 S4T12500M5 4 125 575 3 4 0 3 15 13532 101 2 13766 032 5 S4T15000M4 4 150 460 3 4 0 3 15 13 13532 126 2 13766 032 5 S4T15000M5 4 150 575 3 4 0 3 15 13 13532 126 2 137...

Page 13: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Page 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

Page 15: ......

Page 16: ...oltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well T Yes T No Are Floats Set to Engineer s Specs T Yes T No Are Floats Wired for Proper Seq...

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