Hydromatic NSPG 200 Installation And Service Manual Download Page 5

5

6. Thoroughly clean housing (8)

and other parts and install 
new stator.

7. Connect leads through housing

bore and tuck leads back
behind the stator windings to
prevent rubbing on rotor. 

Use

only twist on wire nuts to 
connect wires.

8. If the ball bearing (57) is 

rusted or feels rough when
turned, it should be replaced.
Remove hex head capscrews
(31), lockwashers (44), retainer
plate (56) and pull the bearing
(57) and rotor assembly (15)
from the bearing cap (9).
Remove hex head capscrew
(59) and washer (58) and press
the bearing off the shaft. Install
the new bearing by pressing on
inner face only. 

Pressing on

the outer face will ruin 
the bearing.

9. In reassembly replace any 

O-rings that are defective. Use
Parker O-ring Lub on all O-
rings for easy assembly and to
prevent cutting.

10.Completely reassemble and fill

with oil as described under

Replacing Seals

.

11.Always run pump for a few

seconds after assembly work
to be sure all parts run 
smoothly and are correctly
adjusted before replacing in
sump. Check again for correct
rotation. Pump should rotate
counterclockwise when viewed
from the suction.

NOTE: When applying power,
be sure the pump is restrained
from turning by holding the
pump at the motor housing, or
by clamping it in a holding
fixture.

CAUTION: Always keep hands
away from the pump cutter area
after the circuit breaker is
reconnected.

Pump
Troubleshooting

Below is a list of troubles and
their probable causes.

No liquid delivered

1. Pump air bound

2. Discharge head too high

3. Pump or piping plugged

4. Wrong rotation

5. Speed too low

Insufficient liquid delivered

1. Discharge head too high

2. Impeller or cutters partially

plugged or damaged

3. Wrong rotation

4. Incorrect diameter impeller

5. Speed too low

Insufficient discharge pressure

1. Wrong rotation

2. Air or gases in liquid

3. Impeller damages

4. Incorrect impeller diameter

5. Speed too low

Pump overloads motor

1. Wrong rotation

2. Specific gravity or viscosity of

liquid too high

3. Speed too high

4. Head lower than rating, 

pumping too much liquid

5. Pump clogged

6. Defective bearings

7. Defective impeller

Pump is noisy

1. Defective bearings

2. No axial clearance between

impeller and volute

3. No axial clearance between

cutter ring and axial cutter

4. No diametral clearance

between radial cutter and 
cutter ring

If the cause of the trouble cannot
be determined and corrected as 
outlined above, contact your 
nearest factory representative.

Summary of Contents for NSPG 200

Page 1: ... Grinder Pump NSPG 200 NOTE To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system Pump Installation and Service Manual ...

Page 2: ...ad from the pump impeller and cutter blades The motor winding rotor and ball thrust bearing are mounted in a housing sealed and filled with oil to lubricate the bearing and transmit the heat from motor winding to outer shell The ball thrust bearing is held in a movable cap so that the axial cutter and cutter ring clearance can be adjusted from the outside without the use of shims The power cord is...

Page 3: ...rance between the axial cutter 5 and the cutter ring 6 follow this procedure 1 Close gate valve at pump discharge 2 Turn off circuit breaker CAUTION Never work on pump unless power has been turned off 3 Remove pump from sump 4 Referring to Figure 1 loosen jam nuts 41 on set screws 48 located on top of bearing housing 9 5 Loosen set screws 48 6 Tighten hex head capscrews 32 until axial cutter 5 jus...

Page 4: ...ove lower seal 18 from seal plate 10 4 Remove snap ring 17 and pull upper seal 16 from shaft It may be necessary to use packing hooks to remove seal Use a screwdriver to break the upper stationary ceramic seal ring so that it can be removed easily CAUTION Do not use any old seal parts Replace all parts with new pieces Mixing old parts with new parts will cause immediate seal failure 5 When cleanin...

Page 5: ...n applying power be sure the pump is restrained from turning by holding the pump at the motor housing or by clamping it in a holding fixture CAUTION Always keep hands away from the pump cutter area after the circuit breaker is reconnected Pump Troubleshooting Below is a list of troubles and their probable causes No liquid delivered 1 Pump air bound 2 Discharge head too high 3 Pump or piping plugge...

Page 6: ... Ring S 1 30 00150 029 1 O Ring S 1 31 00019 001 1 Screw 4 32 00176 010 1 Capscrew 2 33 00101 020 1 Capscrew 2 35 00101 019 1 Capscrew 9 36 01130 008 1 Impeller Screw 1 37 00517 009 1 Socket Head Screw 3 39 00025 009 1 Stator Screw GE Motor 4 00025 008 1 Stator Screw Emerson Motor 4 40 00030 013 1 Machine Screw 3 41 00114 006 1 Hex Nut 2 Ref Part Part No No Description Qty 42 04580 001 1 Drive Scr...

Page 7: ...7 NSPG 200 Parts List 48 41 32 59 21 42 57 9 27 58 23 33 47 49 24 56 8 14 15 16 35 7 61 30 11 10 35 18 19 3 1 6 40 52 36 13 4 5 37 2 20 17 55 39 44 31 60 22 28 ...

Page 8: ...disposition Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that does not conform to this contract or to this written warranty shall be to secure replacement thereof as aforesaid Hydromatic shall not in any event be liable for the cost of any labor expended on any s...

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