Hydromatic NSPG 200 Installation And Service Manual Download Page 3

3

Starting the Pump:

To start the pump, perform the
following steps in order:

1. If pump is 3 phase, the rotation

of the impeller must first be
checked. Lift pump from
sump, lay it down, and quickly
turn pump on and then off.

The impeller should turn 
counterclockwise when viewed
from the suction. If rotation is
wrong, turn off main breaker
and interchange any two line
leads to motor to correct
rotation.

If the pump is piped-in 
permanently and inlet cannot
be observed, rotation will have
to be checked by pump 
operation described later.

If pump is single phase, no
rotation check is necessary.

2. Run water into sump until

motor is covered.

3. Open gate valve in discharge

line.

4. Turn pump on. If pump runs

and sump liquid does not pump
down, stop pump and close
discharge gate valve. Then lift
pump until sealing flange is
open to vent off trapped 
air. Lower pump, open 
discharge valve, and start the
pump again.

If the pump is piped in 
permanently, it may be 
necessary to break union at
pump discharge to clear air.

5. If pump is 3 phase, piped-in

permanently, and still does not
operate properly after venting,
rotation is wrong and can be
reversed by interchanging any
two line leads.

6. Level controls should be set so

that pump turns off when level
is about 2 inches above inlet
and turns on when level is
about 2 inches above motor.

CAUTION: Be sure ground
wire is connected to a good
ground such as a water pipe.
This is important for safety.

Pump
Maintenance

Pump
Operations

Axial Cutter Adjustment:

To maintain the proper face 
clearance between the axial cutter
(5) and the cutter ring (6), follow
this procedure:

1. Close gate valve at pump

discharge.

2. Turn off circuit breaker.

CAUTION: Never work on
pump unless power has been
turned off

.

3. Remove pump from sump.

4. Referring to Figure 1, loosen

jam nuts (41) on set screws
(48) located on top of bearing
housing (9).

5. Loosen set screws (48).

6. Tighten hex head capscrews

(32) until axial cutter (5) just
drags on cutter ring (6) 
when radial cutter (4) is 
turned by hand.

7. Back off on hex screws 

(32) 

1

8

turn.

8. Tighten setscrews (48) to lift

axial cutter (5) for proper 
face clearance.

9. Tighten jam nuts (41) on 

setscrews (48).

10.Again turn radial cutter (4) by

hand to determine if shaft has
any drag.

11.If there is still some drag,

repeat above steps and back off
hex screws (32) further.

IMPORTANT: Be sure that
both hex screws (32) are 
tightened or loosened the same
amount and that the setscrews
(48) are tight against the motor
housing (8). Also, remember that
the setscrews (48) increase the
clearance while the hex screws
(32) decrease the clearance.

Replacing Grinder Parts:

If necessary to replace grinder
parts because of wear or to inspect
for clogging, refer to Page 7.

1. Close gate valve at pump

discharge.

2. Turn off circuit breaker.

CAUTION: Never work on
pump with power on. Be sure
ground wire from pump is 
connected to a good ground
such as a water pipe.

3. Remove pump from sump.

4. Unscrew capscrews (40) and

remove cutter ring retainer (1).

5. Unscrew hex head capscrews

(35) and remove volute case
(2). Cutter ring (6) can now be
removed from volute (2). Keep
both shims (22) for reassembly
as necessary.

6. Radial cutter (4) and axial 

cutter (5) are now exposed. 
If checking for clogging, these
parts can now be cleaned 
without removing them from
the shaft.

Summary of Contents for NSPG 200

Page 1: ... Grinder Pump NSPG 200 NOTE To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system Pump Installation and Service Manual ...

Page 2: ...ad from the pump impeller and cutter blades The motor winding rotor and ball thrust bearing are mounted in a housing sealed and filled with oil to lubricate the bearing and transmit the heat from motor winding to outer shell The ball thrust bearing is held in a movable cap so that the axial cutter and cutter ring clearance can be adjusted from the outside without the use of shims The power cord is...

Page 3: ...rance between the axial cutter 5 and the cutter ring 6 follow this procedure 1 Close gate valve at pump discharge 2 Turn off circuit breaker CAUTION Never work on pump unless power has been turned off 3 Remove pump from sump 4 Referring to Figure 1 loosen jam nuts 41 on set screws 48 located on top of bearing housing 9 5 Loosen set screws 48 6 Tighten hex head capscrews 32 until axial cutter 5 jus...

Page 4: ...ove lower seal 18 from seal plate 10 4 Remove snap ring 17 and pull upper seal 16 from shaft It may be necessary to use packing hooks to remove seal Use a screwdriver to break the upper stationary ceramic seal ring so that it can be removed easily CAUTION Do not use any old seal parts Replace all parts with new pieces Mixing old parts with new parts will cause immediate seal failure 5 When cleanin...

Page 5: ...n applying power be sure the pump is restrained from turning by holding the pump at the motor housing or by clamping it in a holding fixture CAUTION Always keep hands away from the pump cutter area after the circuit breaker is reconnected Pump Troubleshooting Below is a list of troubles and their probable causes No liquid delivered 1 Pump air bound 2 Discharge head too high 3 Pump or piping plugge...

Page 6: ... Ring S 1 30 00150 029 1 O Ring S 1 31 00019 001 1 Screw 4 32 00176 010 1 Capscrew 2 33 00101 020 1 Capscrew 2 35 00101 019 1 Capscrew 9 36 01130 008 1 Impeller Screw 1 37 00517 009 1 Socket Head Screw 3 39 00025 009 1 Stator Screw GE Motor 4 00025 008 1 Stator Screw Emerson Motor 4 40 00030 013 1 Machine Screw 3 41 00114 006 1 Hex Nut 2 Ref Part Part No No Description Qty 42 04580 001 1 Drive Scr...

Page 7: ...7 NSPG 200 Parts List 48 41 32 59 21 42 57 9 27 58 23 33 47 49 24 56 8 14 15 16 35 7 61 30 11 10 35 18 19 3 1 6 40 52 36 13 4 5 37 2 20 17 55 39 44 31 60 22 28 ...

Page 8: ...disposition Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that does not conform to this contract or to this written warranty shall be to secure replacement thereof as aforesaid Hydromatic shall not in any event be liable for the cost of any labor expended on any s...

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