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  10

      SYSTEM INFORMATION

output of your machine to attain the proper flow and pressure that
your machine was designed for.  The orifice or, hole, of the nozzle
will begin to get larger as the nozzle becomes worn.  For optimum
performance, replace the spray nozzle to maintain the full output
pressure of your machine.  The nozzle installed in your machine
from the factory is designed to allow only about 90% of the water
being pumped to discharge out of the nozzle.  The remaining 10%
is bypassed back into the inlet water supply by the unloader/regulator
valve.  If an incorrect nozzle size is used the maximum flow and
pressure of the machine cannot be achieved and the pressure
unloader valve can wear prematurely.  When replacing the nozzle
match to one size under the flow and pressure output of the pump.

The nozzle is usually connected to the wand with a quick

coupler.  Be sure the collar on the quick coupler snaps back
to the locked position, or the nozzle could be lost when the
trigger on the spray gun is squeezed.  Never connect the
spray nozzle directly to the trigger gun without a wand or
injury could result.  Never place hands or fingers over the
nozzle tip.

The nozzles generally come in four different spray angles, 0º,

15º, 25° and 40º.  The different spray angles of a given size of
nozzle do not change the output pressure of the machine, just the
impact force and surface coverage of the water spray.

The 0º nozzle sprays a straight stream which impacts the

surface very hard but does not cover a very wide area.  Use the
0º nozzle with care because it can damage the surface you are
spraying with its high impact and long reaching spray.

The 15º nozzle sprays out a flat stream at a 15º width.  It gives

you less impact power but covers a wider area with one pass of
the spray wand.  As you back away the spraying nozzle from
the surface, the spray impact will decrease.

The 25° is wider than the 15° and is most commonly used to

indicate the steam nozzle

The steam nozzles are sized to spray  less water than the

other high pressure nozzles, so the water is discharged at a
higher temperature. (Up to 250º F).

The 40º nozzle spreads the water stream over an even wider

area to give you less impact for delicate surfaces.

Some machines come with one 15º nozzle which covers

most cleaning applications.  Additional nozzles can be added
and fitted with quick couplers so that the nozzles can be
interchanged for various applications.

TURBO NOZZLE (OPTIONAL)
The turbo nozzle multiplies the power

of your machine by rotating the spray jet and making the water
impact the surface harder to give better cleaning results.
Simply replace the spray nozzle with the turbo nozzle and
squeeze the trigger on the spray gun with the burner off for high
pressure spray.  Do not point the turbo nozzle upward when
starting.  "Turbo Laser" type nozzles cannot be used with
water over 190º or life of the turbo nozzle will be greatly
decreased and the warranty voided. The "Rotomax" type
nozzle can be used up to 170º F.

EXTENSION HOSES AND HOSE REELS(OPTIONAL)

The high pressure discharge hose can be extended by

connecting additional hose lengths by means of twist cou-
plers.  Hose extensions generally come in 50 and 100 foot
lengths.  Specify maximum pressure and tem-
perature of your machine when ordering. Low
pressure inlet garden hose is available in 50
and 100 foot lengths.  Premium quality, 200
PSI rated hose is recommended to be used and
is available at your local dealer. Hose reels are
available for convenient and quick storage of both discharge
and inlet hoses.  To keep the hose from unreeling, lock the
drum in place and secure the gun or the end of the hose or
it may drag on the road.  If the reel begins to leak, replace
the seal kit in the swivel, or connect the hose directly to the
machine until the leak is repaired.The high pressure hose
should be completely unreeled before use or it can contract
on the drum and cause damage to the hose reel.  The low
pressure hose should be of sufficient quality that it will not
flatten out when reeled up, or the supply of water to the
machine will be cut off. 

WARNING: Replace discharge

hose with original equipment hose rated for 250°F available at
Hydro Tek dealer.

HYDRO TWISTER (OPTIONAL)

The Hydro Twister is a surface cleaner that connects to a
pressure washer and uses two nozzles rotating at a high RPM
within 1" of the ground.  It can clean concrete up to 10 times the
speed of an operator using a wand, and with more consistency
and less operator fatigue.  The Hydro Twister can be used with
up to 4000PSI, 10 gallons per minute, and up to 250ºF.  The 17"
diameter Hydro Twister is designed for use in confined areas and
the 27" for large expanses of concrete or decks.  An adjustable
pressure knob is included for use in sensitive areas. Instructions:
To set clearance on the seal in the swivel, remove top allen head
plug; with flat head screw driver turn in screw until it bottoms
out then back off screw 1/8 turn.  The spray nozzles in the Hydro
Twister will have to be sized according to the output of your
machine.

Summary of Contents for HG SERIES

Page 1: ...PERATION MAINTENANCE MANUAL IMPORTANT CAUTION TO REDUCE RISK OR INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING 2007 HydroTek POWER WASHERS CPKSERIES HG SERIES SH SERIES SK SERIES SR SERIES ST SERIES ...

Page 2: ..._______ on the product label The serial number _______________________ located at the base of the machine The purchases date from your purchase receipt required for warranty service A description of the problem Ordering Parts and Accessories To order parts and accessories for your pressure washer call or visit your local dealer To get the best use of your pressure washer please read the manual car...

Page 3: ...et downstream injection Water Supply direct float tank supply tank feed Heating System 9 Coil Heat Exchanger System temperature flow switch controls Diesel Fired Burner air band transformer fuel pump filter solenoid Pressure Delivery System 9 Discharge Hose Hose Reels Gun Wand Assembly trigger gun wand quick coupler Nozzles spray nozzles steam nozzle and turbo nozzle Hydro Twister Trailers TROUBLE...

Page 4: ...DUCTION ONEYEARLIMITEDPARTSWARRANTY Provided by Hydro Tek excluding normal wear items listed below Labor excluded ONEYEARWARRANTYONENGINES ONEYEAR OR LESS ON ELECTRIC MOTORS Up to two year limited warranty provided by the respective engine manufacturer and up to one year by electric motor manufacturer Labor excluded ONE YEAR COIL WARRANTY one year parts warranty Labor freezing descaling excluded O...

Page 5: ...atingpressureortemperature 4 KEEPHANDSCLEAROFBELTSANDMOVINGPARTS 5 Do not operate the product when fatigued or under the influ ence of alcohol or drugs ELECTRICAL PRECAUTIONS 1 ObserveallState Local andNationalcodesfortheinstalla tionofyourelectricallypoweredwasher 2 For a grounded product rated 250 volts single phase or less This Product Is Provided With A Ground Fault Circuit Inter rupterBuiltIn...

Page 6: ...isconnectbeforespraying 2 PURGE AIR FROM SYSTEM Squeezethetriggeronthespraygununtilaconstantstreamof water comes out Purging works best with nozzle removed from wand and or dual wand in the low pressure mode 3 SELECT DESIRED NOZZLE Connect nozzle securely to spray wand If equipped close pressure adjusting knob on dual wand Hold gun firmly squeeze trigger for highpressurespray O ringshouldbereplace...

Page 7: ...manual or auto maticthermaloverloadwhichwillshutdown the motor if it overheats If the overload or starter shuts down the motor have an elec tricianoranauthorizedHydroTekdistributor check for electrical problems Voltage reading under load should be 10 of name plate voltage on motor The motor can be reset by depressing the red overload button located on either the motor or the starter as shown above...

Page 8: ...ter temperature is 145ºF Do not run pump dry Protect from freezing Do not run a frozen pump until it is completely thawed UNLOADER AND PRESSURE RELIEF VALVE The unloader valve is preset at the factory to govern the proper output pressure of your machine It will release the pressure of the pump output back into the inlet if the trigger on the spray gun is released NEVER increase the set pressure on...

Page 9: ...the coils of pipe which in turn heats the water flowing through it Use clean 2 DIESEL FUEL for the burner or substitute 1 diesel light fuel oil or Kerosene if diesel is not available AIR BAND adjustments may need to be made to compen sate for higher elevations or if more than a trace of smoke is observed in the burner exhaust The ELECTRODES may need to be cleaned and adjusted periodically These ad...

Page 10: ... nozzle multiplies the power ofyourmachinebyrotatingthesprayjetandmakingthewater impact the surface harder to give better cleaning results Simply replace the spray nozzle with the turbo nozzle and squeezethetriggeronthespraygunwiththeburneroffforhigh pressure spray Do not point the turbo nozzle upward when starting Turbo Laser type nozzles cannot be used with water over 190º or life of the turbo n...

Page 11: ...rakes Test that theyare operational Brake Adjustment Adjust to proper operating clearance x Brake Magnets Inspect for wear and current draw x Brake Linings Inspect for wear and contamination x Brake Controller Check for correct amperage modulation x Brake Cylinders Check for leaks sticking x Brake lines Inspect for cracks leaks or kinks x Trailer Brake Wiring Inspect for bare spots fray ect x Brea...

Page 12: ...of oil leakage and replace damaged O ring or seal The most recurring probable cause is listed first Repairs should be made only by a qualified technician PowerSystem GasolineEngineDriven Engine will not start or crank over Engine will not start but will crank over Engine bogs down under load whenever spray gun is triggered Electric motor does not start Machine will not auto start If equipped Trigg...

Page 13: ...on if equipped Fill burner tank with 2 diesel Squeeze trigger to fire burner Clean or tighten fuel filter Check fuel pressure Clean spray nozzle Reset overload locate source of overload Install nozzle in wand See pumping systems trouble shooting Check fuel pressure filter fuel lines Replace fuel pump and or nozzle Check electrical continuity with pump spraying and burner on Replace fuel valve if i...

Page 14: ...TRIGGER IS PULLED REPLACE IF NO CONTINUITY CHECK BELT TENSION ADJUST IF NEEDED ADJUST ENGINE RPM TO RUN IN SPEC VOLTAGE OUTPUT CHANGES WITH GENERATOR SPEED CHECK CAPACITOR FOR 16MFD ARC TERMINALS WITH SCREW DRIVER BEFORE TESTING IF ALL THESE TEST GOOD REPLACE GENERATOR ADJUST FUEL PRESSURE TO SPEC CHECK REPLACE FILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS ...

Page 15: ...ILTER REPAIR ANY AIR LEAKS IF PROPER PRESSURE CANNOT BE OBTAINED REPLACE FUEL PUMP IS THERE FUEL VAPOR COMING OUT OF THE BURNER EXHAUST CHECK THE TRANSFORMER FOR SPARK CAUTION HIGH VOLTAGE CHECK ELECTRODE ADJUSTMENT AND AIR BAND ADJUSTMANT SEE BURNER SPEC SHEET FOR SETTING ELECTRODE GAP IS VERY IMPORTANT CHECK ELECTRODES FOR CRACKS REPLACE FUEL NOZZLE REPLACE INSULATION IF IT IS SATURATED WITH DIE...

Page 16: ...WIRING DIAGRAMS ST 16 ...

Page 17: ...17 WIRING DIAGRAMS ST ...

Page 18: ...WIRING DIAGRAMS SR 18 ...

Page 19: ...19 WIRING DIAGRAMS SK ...

Page 20: ...20 WIRING DIAGRAM SH ...

Page 21: ...21 WIRING DIAGRAMS SH ...

Page 22: ...22 WIRING DIAGRAMS HG ...

Page 23: ...SERVICE RECORD 23 MODEL _______SERIAL __________ Date of Service Mo Day Year Number of Run Hrs Since Last Service Service Performed ...

Page 24: ...withsyntheticoilwhichdoesnotrequirechanging ReplaceBurnerFilter Monthly Moreofteniffuelqualityispoor RemoveBurnerSoot Annually BurnerAdjustment Cleaning Annually DescaleCoil Annually MoreOftenIfRequired ReplaceSprayNozzle 6months RplcQuickConnects Annually CleanWaterScreen Filter Weekly CleanFloat SupplyTank Every6months ReplaceHPHose Annually Belts Tighten6months Inspect Replace Annually MAINTENA...

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