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Hydro systems 3000 Series, User Manual

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Hydro systems 3000 Series User Manual Download Page 6

6

2.OO installation 

(continued)

2.O5 Electrical Connections

Main Input Power:

 Connect a 110 to 230 VAC source to 

the X1 connections in the cabinet.

Remember never to get the power from a washer extractor. 

An independent 10 amp breaker is recommended.

The power cable must be constructed of 3 wires with at 

least 1.5 mm cross-section or 16 gauge wire.

• 

Line/Phase (black) goes to the ‘L’ connector.

• 

Neutral (white) goes to the ‘N’ connector.

• 

Ground (green) goes to the ‘Ground’ connector.

Once the power is supplied to the unit, all inputs, outputs 

and communications may be configured.

Distributor Connections:

 Follow the wiring diagrams to below, when making the electrical connections between the main 

panel and the distributor control cabinet

2) Plug the Adapter Board into the appropriate Washer Signal Connection header at the bottom of the main board in the 

control cabinet.

Note: 

Every unit ships with a total of 9 washer adapter boards, a full set of 3 for each of the 3 voltage options.

Recommended 

power cord 

cabinet routing

Recommended 

distributor cable 

cabinet routing

Recommended 

washer signal cable 

cabinet routing

Distributor

Control 

Cabinet

Main Input Power

(110 to 230 VAC)

Inside

Control Cabinet

Inside

Control Cabinet

Inside

Control Cabinet

Washer Signal

Connections

Distributor

Connections

Washer Machine Signal Wires

Bottom of Control Cabinet

Bottom of Control Cabinet

Bottom of Control Cabinet

3-5A Char.C

L(+) N(-) PE

+

+

-

-

DC OK

Ajust

22-28V

Weidmuller

PROeco

3-5A Char.C

L(+) N(-) PE

+

+

-

-

DC OK

Ajust

22-28V

Weidmuller

PROeco

3-5A Char.C

L(+) N(-) PE

+

+

-

-

DC OK

Ajust

22-28V

Weidmuller

PROeco

PE

N

L

X1

-

-

O14

O13

O12

O11

-

-

O16

O15

X3

A3

A2

+

+

B2

B3

X2

PE

N

L

X1

-

-

O14

O13

O12

O11

-

-

O16

O15

X3

A3

A2

+

+

B2

B3

X2

1 2 3 C

Washer Signal Wiring: 

(Metric Models)

Be sure the unit is turned off, before connecting 

the washer signals to the control cabinet.

1) Attach the signal wires from the washer to the appropriate 

Washer Signal Voltage Adapter Board, based on the 

signal voltage coming from the washer.

Washer 

Signal Voltage

Washer Voltage 

Adapter Board

220 VAC

Option 1

110 VAC

Option 2

24 VAC or DC

Option 3

Washer 1

Washer 2

Washer 3

Machine 1

3

1 2

1

2

3

4

5

C

Summary of Contents for 3000 Series

Page 1: ...user manual Multi Washer 3OOO Series with EvoClean ...

Page 2: ...rs 10 3 05 Product Parameters 11 3 06 Water Parameters 12 3 07 Washer Extractor Parameters 12 3 08 Formulas 14 3 09 On line View 15 3 10 Upload Download 16 3 11 Manual Dosage 16 3 12 Calibration 16 4 OO operation 4 01 Start Up 17 4 02 Prime Product Delivery Tubes 17 4 03 Calibrate the Products 17 4 04 Calibrate the Water 17 4 05 Check the Dosage 17 4 06 Adjust the Flush of each Washing Machine 17 ...

Page 3: ...amming manual All chemical products must be stored in approved container at a safe distance from the unit The handling of chemical products requires the proper safety measures such as protective glasses mask and gloves 1 O2 Overview The Multi Washer 3000 Series with EvoClean is designed to dose laundry chemicals to multiple washer extractors The system combines the proven Hydro Multi Washer contro...

Page 4: ...tained from local providers all items should be the same as the ones listed in the kit In case a previous unit is already working in the site all the existing elements must never interfere with the new installation 2 O2 Panel Mounting In order to make the unit work correctly it must be placed on a clear and flat wall The system must be placed at such a height that the dispenser and control box can...

Page 5: ...ve 3 Product 2 Inlet Valve 4 Product 3 Inlet Valve 5 Product 4 Inlet Valve 6 Product 5 Inlet Valve 7 Product 6 Inlet Valve 8 Product 7 Inlet Valve 9 Product 8 Do not connect any tubes to the Flush channel vent fitting This must remain unobstructed The product check valves are supplied detached in a bag with the unit To prevent damage to the dispenser install hoses to the check valves before connec...

Page 6: ...options Recommended power cord cabinet routing Recommended distributor cable cabinet routing Recommended washer signal cable cabinet routing Distributor Control Cabinet Main Input Power 110 to 230 VAC Inside Control Cabinet Inside Control Cabinet Inside Control Cabinet Washer Signal Connections Distributor Connections Washer Machine Signal Wires Bottom of Control Cabinet Bottom of Control Cabinet ...

Page 7: ... is on the second bank of Terminal Block X2 Black to Red to White to A1 and Green to B1 as shown below The four conductor cable runs to the In connector of the box closest to the main panel Any remaining boxes are connected with a cable running from the Out connector to the In connector of the next box The boxes are identified to the PLC by the DIP switch settings as shown below If you are using t...

Page 8: ...tom of the cabinet and wire to the X2 terminal block at contact A2 and B2 as shown Note Although some of the X2 block connections are labeled differently for the Metric and North America models the referenced two bottom row contacts of the X2 block are labeled A2 and B2 for both models Internet Connection The controller cabinet has an external Ethernet jack available for communication across netwo...

Page 9: ... be diverted to the main page Insert email admin multitec com Password 1111 3 Enter the laundry details it is essential to add a contact name and email address 4 When all details have been entered scroll down and click Save at the bottom of the page General Laundry Settings 2 IP This will simply display the IP address of the Multi Washer 3000 unit and will not normally change 3 Language the langua...

Page 10: ...o program For a Multi Washer 3000 this will always be 1 3 Name name the channel 4 Mode choose from the following time flow sensor or flow meter Flow sensor is the recommended mode for the Multi Washer 3000 with EvoClean 5 Pump type This must be set to EvoClean for the Multi Washer 3000 and it should always be preselected as the default pump type 6 Water test amount of water required to create the ...

Page 11: ... each chemical if 0 the chemical will not dispense Priority must be set higher for the products in the shortest stage of the wash program e g Softener should be set at 1 2 Priority determines the next machine in the queue to receive the dosage depending on the product it is asking for Mode time or flow meter Time is the recommended mode for the Multi Washer 3000 with EvoClean Estate Liquid or stoc...

Page 12: ...than 1 select other numbers to check and save parameters 3 Properties KF ml pulse or oz pulse millilitres or ounces of water per pulse recorded by the flow meter when calibrated Flow rate l min or oz min litres or ounces per min of water passing through the flow meter recorded when water is calibrated 4 Click on Save at the bottom of the page 2 Number the number assigned to the washer extractor 3 ...

Page 13: ...xtractor inlet by means of water flush 5 Signal times Acceptance Length of time in seconds required for the machine to accept a signals Non repetition time in seconds that the unit will not accept a further signal after the prior signal within that particular wash stage Lock after end only on formula selector mode Time duration after whole dosing process that the unit will accept no further signal...

Page 14: ... on Save at the bottom of the page 3 O8 Formulas 1 Click on Formulas in the left hand column the page shown at the top of the next page will open 2 Formulas Formula the number of the formula you want to program Last change this shows the date the formula was last edited Name the name of formula i e white bedsheets of nominal load of load the unit will dispense chemical for 3 Signal phase Product p...

Page 15: ...e left hand column the page shown below will open 2 From the windows displayed in the on line view you will be able to the status of the machines which programs are running and what signals have been received You will also be able to see if the machines are on hold the amount of chemical dosed downtime and if alarms have been received 3 OO programming continued Formula Settings On line View ...

Page 16: ...nel for water 4 Destination machine choose which machine you want to calibrate to at the point of inlet Although currently you must choose a washer extractor a 3 way valve can be installed to make the physical calibration easier 5 Click on validate parameters to obtain KF value and Flow rate CAUTION ALWAYS press Validate Parameters before pressing the calibration button even if you want to re cali...

Page 17: ...Product on the calibration screen As described in section 3 12 we will select each product and press the calibration button sending the dosage to a washing machine After determining the amount of chemical dosed enter that volume into the calibration screen 4 O4 Calibrate the water The water must be calibrated to the furthest washing machine 4 O5 Check the dosage To be sure that the meter works cor...

Page 18: ...age Adapter Kit Qty 3 110VAC Adapter Boards HYD11MA992013M Washer Signal Voltage Adapter Kit Qty 3 24V Adapter Boards 6 HYD1121101 Alarm Buzzer 7 HYD2721ANT001 Wi Fi external antenna 2 4 GHz with cable SMA RP Female B H 8 HYD1161DISE3LPU 3 Washer Electric Distributor HYD11161NIVDOSP Optional MW 3000 Low Level Alarm Board not shown General Orientation Multi Washer Cabinet EvoClean Dispenser 1 Insid...

Page 19: ... under this warranty will be at Seller s option to repair or replace F O B Seller s facility in Cincinnati Ohio any Products found to be other than as warranted 6 O2 Limitation of Liability Seller s warranty obligations and Buyer s remedies are solely and exclusively as stated herein Seller shall have no other liability direct or indirect of any kind including liability for special incidental or c...

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