Hydro systems 113205 Operating Manual Download Page 16

Page: 16 / 21

English: 16

Lower end & wear parts kits 0.3% (Rotating):

Kit A

– Wear Parts Kit (shaft assy, O-ring)

012310

17, 51

Kit C

– Wear Parts Kit (Kit A, inner cylinder,

O-ring)

012311R

17, 51, 63, 68

Kit D

– Suction Tube Fitting Assy (check

poppet, O-ring, spring, fitting, twistlock)

011463V

10, 11, 12, 13,

Kit E

– Wear Parts Kit (Kits C & D, gasket)

012312R

10, 11, 12, 13,

16, 17, 51, 63,

68, 80

Kit F

– Lower End Cylinder Kit (inner & outer

cylinder, ratio adjuster, O-rings, pins, gasket,

lower end stop)

012313R

7, 16, 61, 63,

64, 65, 66, 67,

68, 78,79

Kit G

- Complete Lower End, filter, solution

tube

012314R

7, 10, 11, 12,

13, 15, 16, 17,

25, 27, 51, 52,

61, 63, 64, 65,

66, 67, 68, 71,

78, 79, 80

Kit H

– Motor Piston Assy

011863

9, 21

Kit M

– Mounting Bracket Kit (mounting

bracket, 4 hex caps & nuts)

011432

56, 57, 58

79 194410

52 194007

17 212005

15 194004

16 010016

51 011803

66 212025

67 194611

61 194406

64 212017

194408

68 194030

63 212516

65 194310

78 194620

27 003067

25 010025

11 194417

80 194415

10 194418

12 212120

71 194414

13 011453A

65 194310

63 212516

52 194007

17 212005

15 194004

16 010016

51 011803

66 212025

67 194611

61 194406

64 212017

7 194404

68 011458

79 194410

78 194620

27 003067

25 010025

194414

194417

194416

80 194415

10 194418

12 212120

194413

13 011453A

Lower End

Assembly

Manual

Reference

Part #

Description of Part

194408

Cylinder, inner

194418H

Spring

194417

Fitting, suction tube, ¼”

212120

*Must specify material

O-ring

011453A

Check poppet

194004

Seal retainer, O-ring

010016

Lower End Gasket

212005

*Must specify material

O-ring

010025

Suction tube, ¼” x 5’

003067

foot valve ¼” ID

011803

*Must specify material

Lower shaft assy.

194007

Upper shaft

194406P

Ratio adjustment sleeve

212516

*Must specify material

O-ring, inner cylinder

(#68)

212017

*Must specify material

O-ring, inner cylinder,

lower end

194310D

Pin, upper interlock

212025

*Must specify material

O-ring, outer cylinder,

lower end

194611

Cylinder, outer

194030

Cylinder, inner for #7

194414

Nut, suction tube fitting

194620

Lower end stop

194410SS

Pin, narrow interlock

194415

Twistlock

Summary of Contents for 113205

Page 1: ...ão Dosaggio 0 025 to 10 1 4000 to 1 10 Operating Pressure Pression Druck Presión operativa Pressão operativa Pressione operativa 5 to 100 psi 0 34 to 6 9 bar Specifications vary by model Les données techniques varient selon les modèles Technische Daten sind je nach Modell unterschiedlich Características técnicas varían según modelo Características técnicas variam conforme o modelo Le specifiche va...

Page 2: ...English 2 Quick Start Up Démarrage Rapide Schnell Antrieb A A 2 51 Puesta en marcha rápida Inicialização rápida Part 013825 Rev G B C A B C A ...

Page 3: ...e Middle East Africa India Hydro Systems Europe Unit 3 The Sterling Centre Eastern Road Bracknell Berkshire RG12 2PW Europe Phone 44 1344 488880 Fax 44 1344 488879 Asia Pacific Hydro Systems Asia Pacific Unit A 1 Kelham Place Glendenning NSW 2761 Australia Phone 612 9625 8122 Fax 612 9625 8177 South America Hydro Systems South America Rua Mogiana 172 Chacarras Reunidas Sao Jose Dos Campos Brasil P...

Page 4: ...rate is mixed with the fluid and the fluid pressure forces the mixed solution downstream The amount of concentrate will be directly proportional to the volume of fluid entering the injector regardless of variations in flow or pressure Fluid flow drives motor piston Chemical does not come in contact with the motor Chemical is mixed in the patented mixing chamber Blended solution Intake from chemica...

Page 5: ...on into fluid systems lt is the responsibility of the operator to determine the correct dosage settings of the unit using the chemical manufacturers recommendation for dispensing their product and to assure that proper dosage is being maintained Maintenance and Warranty Hydro Systems offers a three year limited warranty from the original date of purchase for manufacturing or materials defects only...

Page 6: ...m horizontal suction of concentrate 49 Feet 15 Meter Self Priming Yes Seal Material Available Contact your representative for specific chemical information Aflas Viton EPDM FFKM Teflon Coated Maximum Viscosity 1 500 cP Ex Honey Recommended Accessories 140 mesh 104 micron filter check valve pressure regulator flow restrictor Certified ISO 9001 2008 QMS for the Hydro Systems Brand Model NPT BSP 0 3 ...

Page 7: ...ro Systems dosage piston model injector Please read this instruction manual thoroughly Following the procedures will increase the life of your injector Warning Please read precautions thoroughly before operation Must meet all applicable local codes and regulations Avoid a Potentially Hazardous Chemical Accident Select a safe location Chemical container should be kept away from children and or high...

Page 8: ...ig 2 Do not remove 79 when injector is under pressure SuperDos 20 0 3 2 5 5 1 Remove Upper Interlock Pin 65 Fig 1 2 Rotate Ratio Adjuster Sleeve 61 up or down to the desired setting Fig 2 Use the top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the setting Fig 2a 3 Re insert Upper Interlock Pin 65 Clip must be parallel with settings to be able to re insert SuperDos 20 10 1...

Page 9: ...tly push the end of the suction tube onto the bottom of the suction tube fitting assembly Place the filter into the solution container at least 2 5cm from the bottom and fill with at least 2 5cm of chemical solution Never Use Petroleum Based Lubricants The injector is shipped with a thin coat of silicone around the seals for ease of assembly Petroleum based lubricants such as Vaseline baby oil WD4...

Page 10: ...ollowing Single Injector To prevent mineral buildup within the body of the unit Use when injecting chemicals that cause minerals to precipitate from fluid see Fig 5 NOTE when mixing more than one chemical always refer to your chemical manufacturer information guide for proper application Contact your local distributor or Hydro Systems customer service for information or to order Remote Injector Ki...

Page 11: ...e 44 DOSAGE PISTON flared end up and 14 O RING Step 6 Reinsert 15 SEAL RETAINER and 17 O RING onto 51 SHAFT ASSEMBLY Step 7 Reinsert 51 SHAFT ASSEMBLY into body and rotate 90º to lock Confirm the shaft is locked in by gently tugging on the shaft Shaft should remain inserted Step 8 Screw LOWER END CYLINDER ASSEMBLY onto body Ensure 16 GASKET is seated on the top of cylinder assembly Step 5a For 0 3...

Page 12: ...N and 14 O ring Step 3 Remove 93 CAPSCREW from the end of the shaft using a wrench and nut driver Step 5 Unscrew 72 ADAPTER and remove Step 6 Remove and replace 17 O RING Step 7 Re install the new 44 DOSAGE PISTON and 73 DOSAGE PISTON GUIDE Tighten snug using a nut driver Step 8 Screw LOWER END ASSEMBLY onto body Hand tighten only Step 7a NOTE 44 DOSAGE PISTON must be installed flared end up ...

Page 13: ...Install correctly O ring seat 14 or dosage piston gasket 44 0 3 model 51 damaged Replace 17 O ring worn and or loose Replace Suction tube 25 or suction tube fitting 11 cracked leaking or clogged suction tube filter Replace and or clean as necessary Check valve 13 leaking Clean replace as necessary Problem Cause Solution Fluid Re filling Solution Tank Check valve 13 leaking Check seat area on sucti...

Page 14: ...0 Ref Part Description 1 194610 Upper Body Must Order W 88 3 194605 Mixing Chamber Gasket 9 011876VH Piston Assembly Must Order With 21 9 011879T Piston Assembly 10 Must Order With 21 21 011172 Shaft Assembly 34 004014 Hairpin 40 011031 Lower Body NPT 1 40 011031B Lower Body BSP 1 85 194612 Upper Shaft Pin 88 194615 Non Bypass Plug 89 197090 Washer ...

Page 15: ...X 52 194007 65 194310 66 212025V 67 194611 51 011803K 13 011453F 71 194414 80 194415 10 194418 11 011452 12 212120X 27 005230 25 010029 79 194410 16 010016 17 212005K 15 194004 61 194406 78 194620 64 212017X 52 194007 65 194310 66 212025V 67 194611 51 011803K Lower End Assembly Kit A Wear Parts Kit shaft assy O ring 012310K 17 51 Kit C Wear Parts Kit Kit A inner cylinder O ring 012311RK 17 51 63 6...

Page 16: ...11 194417 80 194415 10 194418 12 212120 71 194414 13 011453A 65 194310 52 194007 17 212005 15 194004 16 010016 51 011803 66 212025 67 194611 61 194406 64 212017 7 194404 79 194410 78 194620 27 003067 25 010025 194416 80 194415 10 194418 194413 13 011453A Lower End Assembly Manual Reference Part Description of Part 7 194408 Cylinder inner 10 194418H Spring 11 194417 Fitting suction tube 12 212120 M...

Page 17: ...64 65 66 67 79 Kit G Complete Lower End filter solution tube 011843PV 7 10 11 12 13 14 15 16 17 25 27 44 51 61 64 65 66 67 71 79 80 Kit H Motor Piston Assy 011863 9 21 Kit M Mounting Bracket Kit mounting bracket 4 hex caps nuts 011432 56 57 58 Manual Reference Part Description of Part 7 194404P Cylinder inner 10 194418H Spring 11 194417 Fitting suction tube 1 4 12 212120 Must specify material O ri...

Page 18: ...WSP 7 10 11 12 13 15 16 17 25 27 44 51 61 64 65 66 67 71 79 80 Kit H Motor Piston Assy 011863 9 21 Kit M Mounting Bracket Kit mounting bracket 4 hex caps nuts 011432 56 57 58 16 010016 15 194004 17 212005 51 194019 44 194022 67 194407P 66 212025 61 194406 65 194310 25 011015 27 011026 Lower End Assembly Manual Reference Part Description of Part 7 194023 Cylinder inner 10 194418H Spring 11 194417 F...

Page 19: ...64 77 80 Kit F Lower End Cylinder Kit inner outer cylinder ratio adjuster O rings pins gasket 011963PV 7 16 61 64 65 66 67 79 Kit G Complete Lower End filter solution tube 011846PV 7 10 11 12 13 14 15 16 17 25 27 44 51 61 64 65 66 67 71 77 79 80 Kit H Motor Piston Assy 011863 9 21 Kit M Mounting Bracket Kit mounting bracket 4 hex caps nuts 011432 56 57 58 Manual Reference Part Description of Part ...

Page 20: ... Retainer O ring 17 212005 Must specify material O ring 44 194909 Dosage Piston 51 011908 Shaft Assembly Stainless Steel 53 194344 Klipring 61 194831 Ratio Adjuster 66 212402 Must specify material O ring Outer Cylinder Lower End 68 212002 Must specify material O ring Cylinder Adapter Lower End 72 194830 Standard 190830 Remote Injection Adapter 73 194833 Dosage Piston Guide 79 195911 Ratio Locking ...

Page 21: ...stems will at its sole option repair or replace any component that fails in normal use Any repairs made under warranty shall not extend the initial warranty period To Maintain Your Warranty Your only responsibility is ordinary maintenance filtering incoming fluid replacing the O ring and dosage piston when worn Seals and O rings are not covered under the warranty This warranty is not valid if the ...

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