HYDRO GUARD HG-3 LongNeck User'S Operation Manual Download Page 16 | Manualshive

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Page 16 of 24

Valve Disassembly and Check

Step 1
Remove six (6) bolts from top cover.
Step 2
Slowly pull cover off the valve.
Step 3
Remove rubber diaphragm and inspect for holes or worn areas.
Step 4
Replace the top cover back onto the diaphragm– make sure to line up the openings in
both.
Step 5
Match up the top cover of the valve with the bottom portion. The arrows have to align
on both portions.
Step 6
Replace the bolts and tighten down.

Valve Disassembly and Check complete.

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Summary of Contents for HG-3 LongNeck

Page 1: ...Page 1 of 24 HG 3 LongNeck User Operation Manual Automatic Flushing Devices ...

Page 2: ...ction strictly prohibited Congratulations on your purchase of the Hydro Guard HG 3 LongNeck Unit the industry s only patented programmable flushing apparatus suitable for year round use in cold climates This Automatic Flushing System has been designed engineered and manufactured to provide outstanding dependability and performance Please read and retain this manual It will be helpful for future re...

Page 3: ...ry Statement 4 Installation Procedures Site Evaluation Installation of the Unit 6 Installation Rendering 7 Programming 8 11 Options 12 Technical Section Disassembly 14 Electrical System Check 15 Valve Disassembly and Check 16 Assembly 17 Battery Replacement 18 Parts Section Rendering 20 Parts List 21 Notes 22 23 ...

Page 4: ... Guard Automatic Flushing Device Each person involved in the assembly installation and or maintenance of the Hydro Guard Automatic Flushing Device must read this manual carefully and follow all instructions prior to performing any installation or maintenance procedures involving the Unit Verify the drainage path prior to installation to ensure that pedestrian and vehicular hazards will not be crea...

Page 5: ...Page 5 of 24 Installation Procedures Site Evaluation ...

Page 6: ...Compact the bottom of the hole in order to minimize settling after installation Place 57 stone then non compacted clean bedding material within the bottom of the hole Turn off service line feed Step 3 Slowly lower the Hydro Guard Unit into place pressing it firmly into the non compacted bedding material until it is fully seated Ensure that the Unit is level before beginning the backfilling operati...

Page 7: ...Page 7 of 24 NEW MATERIAL NEEDED ...

Page 8: ...ra red connector connected to the built in programming interface can significantly reduce the battery life of the 9 volt batteries in the programming interface and the rechargeable battery in the TBOS II handheld TBOS II Handheld Keys HOME press three seconds to turn handheld on ABC press to choose from three available programs to store a program when preprogramming or uploading a program to contr...

Page 9: ... OK 6 Use UP DOWN ARROWS to select one of the following a Custom Cycle Week use RIGHT LEFT ARROWS to move to days of the week use ON OFF keys to highlight days on which to flush then press OK to confirm days when selections are complete b Even Days to Flush on even dates press OK to set c Odd Days to Flush on odd dates including 31st press OK to set d Odd Days 31 to Flush on odd dated except 31st ...

Page 10: ... A B or C from TBOS II infra red welcome screen use DOWN ARROW to select Programs and press OK then select what is to be checked and follow prompts Manual Flushing Using TBOS II handheld on the T 2 built in programming interface dark gray in color NOTE Manual start cannot be initiated if there is no program in the programming interface 1 To start manual flushing from TBOS II infra red welcome scre...

Page 11: ... Notes The Pod s internal memory lasts only 3 minutes Any time the battery within the Programming Pod dies it is necessary to plug the Handheld Programmer directly into the Pod and re assign the Actuator ID and reprogram the Unit While repeating the programming steps is only a minor inconvenience a proactive approach to battery maintenance will serve to alleviate the frequency with which these ste...

Page 12: ...ll Hydro Guard Units are available with dechlorination upgrades Dechlorination takes place as a portion of the discharged water passes through a housing containing either sodium sulfite or ascorbic acid tablets This action creates a concentrated dechlorination solution that then mixes with the non directly treated portion of the discharge to effectively dechlorinate the entire discharge volume Thi...

Page 13: ...Page 13 of 24 Technical Section ...

Page 14: ...r supply Remove two 2 security screws and then the top cover Step 2 Remove nuts and washers and then the diffuser Step 3 Remove two 2 7 16 bolts and washers and then the yoke Step 4 Remove four 4 Security Bolts from the ground plate Step 5 Remove Riser and ground plate together by pulling straight up Please Note Secure O Ring on top of riser Set the assembly along side of unit Step 6 Push both han...

Page 15: ...O RING Step 3 Attach phone line to program coupler make sure battery box inside watertight housing is connected Attach programmer cord to coupler Step 4 Run manual flush Plunger inside solenoid should be down when running up when off If everything checks out the electrical system works properly Step 5 Re assemble unit ...

Page 16: ... rubber diaphragm and inspect for holes or worn areas Step 4 Replace the top cover back onto the diaphragm make sure to line up the openings in both Step 5 Match up the top cover of the valve with the bottom portion The arrows have to align on both portions Step 6 Replace the bolts and tighten down Valve Disassembly and Check complete ...

Page 17: ...l assembly into body handles facing down Go straight down until unit is on male banjo coupling Pull handles up to lock into place Step 4 Install riser and ground plate lining up the 4 security bolts then tighten Place O Ring over pipe and push into groove Install yoke and the 2 7 16 bolts Step 5 Install diffuser nuts and washer Step 6 Install cover with 2 security screws Step 7 Turn on water suppl...

Page 18: ...e ground pipe Step 3 Unscrew the grey cap off the watertight housing and pull the battery box out of the watertight housing Replace 9 volt battery Step 4 Place the battery box back into the watertight pod housing and close the grey cap on the watertight pod housing Step 5 Re install the internal components and latch handles to the locked position Step 6 Replace ground plate and riser subassemblies...

Page 19: ...Page 19 of 24 HG 3 LongNeck Unit Parts Section ...

Page 20: ...Page 20 of 24 NEW MATERIAL NEEDED ...

Page 21: ...Page 21 of 24 NEW MATERIAL NEEDED ...

Page 22: ...Page 22 of 24 Notes ...

Page 23: ...Page 23 of 24 Notes ...

Page 24: ...N Manufacturing facilities in Cleveland TN The Advance Maintenance Flushing concept using Automatic Flushing Units as presented is patented in the United States and Canada Foreign patents pending Hydro Guard is a registered trademark of Mueller Co Copyright 2014 All rights reserved Form 12891 ...

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