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HydraMaster Steamatic 8800 TMU Owner'S Manual Download Page 111

Steamatic 8800 TMU

   9-19:  Assemblies and Parts Lists

Blower assembly

figure 9-14.  

7433 Rev. b

5

8

18

13

14

11

2

4

22

27

13

16

12

28

23

28

27

25

3

6

20

17

17

10

12

28

24

21

7

7

22

15

26

19

1

9

B

A

NOTES:
1. REFERENCE BOM'S:

610-002-575  BLOWER ASSEMBLY

A

REVISIONS

LTR

REVISION

CODE

DATE

BY

CHKD

APPVD

A

ADDED ITEM 1; ITEM 24 WAS 143-001.

LRIP

9/28/2009

L.O.L.

C.I.R.

C.I.R.

B

ADDED ITEM 9.

LRIP

11/18/2009

L.O.L.

C.I.R.

C.I.R.

28

9

WASHER, 3/8" LOCK

STEEL

000-174-021

- - -

27

5

WASHER, 3/8" FLAT

STEEL

000-174-005

- - -

26

3

WASHER, 1/4" FLAT

S. STEEL

000-174-003

- - -

25

3

SCREW, 1/4"-20UNC x 0.50" LG. HEX HEAD

S. STEEL

000-143-333

- - -

24

4

SCREW, 3/8"-16UNC x 3/4" LG. SOCKET HEAD

STEEL

000-143-094-1

- - -

23

1

SCREW, 3/8"-16UNC. x 1.25" LG. HEX HEAD GR. 8

STEEL

000-143-025

- - -

22

10

SCREW, 3/8-16UNC x 1" HEX HEAD - GRADE 8   

STEEL

000-143-018

- - -

21

1

BLOWER, 4007 DOMINATOR (000-078-503 
REPLACEMENT)

STEEL

000-111-147

- - -

20

1

PULLEY,Ø6.5" O.D. TRI-3VX SECTION

STEEL

000-109-124

- - -

19

1

KEY, 3/16" X 1 1/2" LONG

STEEL

000-077-011

- - -

18

1

HOSE, Ø4.0" I.D. x 2" LG.

SILICON

000-068-778

- - -

17

2

HOSE, SPTIFRIE PUMP DRAIN

VARIOUS

000-068-219

- - -

16

1

NIPPLE, 1/8" NPT x 1/4" PRESSTO LOCK

S. STEEL

000-052-814

- - -

15

1

INSERT, #23 (1/8" NPT x 3/16" BARB)

BRASS

000-052-293

- - -

14

1

TEE, 1/8" FPT

BRASS

000-052-092

- - -

13

2

ELBOW, 1/8" NPT STREET

BRASS

000-052-084

- - -

12

2

ELBOW, 3/8" NPT STREET x 45°

BRASS

000-052-083

- - -

11

1

NIPPLE, 1/8" NPT HEX

BRASS

000-052-069

- - -

10

2

CLAMP, 1" CUSHION LOOP w/ 7/16 MOUNT HOLE

VARIOUS

000-033-117

- - -

9

1

CLAMP, 1-1/2" CUSHION LOOP w/ 7/16" MOUNTING HOLE

VARIOUS

000-033-116

- - -

8

2

CLAMP, 4" HOSE

S.STEEL

000-033-015

- - -

7

2

CAP, OIL SIGHT GLASS TUTHILL BLOWER (COMES w/ 
BLOWER)

STEEL

000-027-112

- - -

6

1

BUSHING, QD SDS STYLE

STEEL

000-020-071

- - -

5

1

BRACKET, BLOWER TO SILENCER SUPPORT

ASTM A36

000-015-988

7532

4

1

BRACKET, BLOWER MOUNTING

ASTM A36

000-015-976

7484

3

1

ADAPTER, BLOWER OUTLET

STEEL

000-001-172

7533

2

1

ADPATER, BLOWER INLET

STEEL

000-001-041

3808

1

1

SET SCREW (COMES WITH BUSHING)

STEEL

- - -

- - -

ITEM NO.

QTY.

DESCRIPTION

MATERIAL

PART NO.

DWG. NO.

D

C

B

A

A

B

C

D

1

2

3

4

5

6

7

8

8

7

6

5

4

3

2

1

E

F

E

F

MACHINE

FINISH

125

DRAWN

CHECKED

APPVD

SCALE:  1:2 

SHEET 1 OF 1

DRAWING NUMBER

PROPRIETARY INFORMATION

11015 47th Avenue West,

 Mukilteo, Washington 98275

D

SIZE

TOLERANCES

.X=  .1

.XX=  .03

.XXX=  .010

ANGULAR= 1°

BREAK ALL SHARP EDGES 0.005-.015

UNLESS OTHERWISE NOTED

DIMENSIONS ARE IN INCHES

PART NUMBER

CODE:

APPLICATION

NEXT ASSY

USED ON

L.O.L.

C.I.R.

09/21/2009

09/21/2009
09/21/2009

SEE NOTES

REV

ASSEMBLY, BLOWER

7433

B

C.I.R.

 - - -

TITAN 575

7431

- - -

- - -

5

8

18

13

14

11

2

4

22

27

13

16

12

28

23

28

27

25

3

6

20

17

17

10

12

28

24

21

7

7

22

15

26

19

1

9

B

A

NOTES:
1. REFERENCE BOM'S:

610-002-575  BLOWER ASSEMBLY

A

REVISIONS

LTR

REVISION

CODE

DATE

BY

CHKD

APPVD

A

ADDED ITEM 1; ITEM 24 WAS 143-001.

LRIP

9/28/2009

L.O.L.

C.I.R.

C.I.R.

B

ADDED ITEM 9.

LRIP

11/18/2009

L.O.L.

C.I.R.

C.I.R.

28

9

WASHER, 3/8" LOCK

STEEL

000-174-021

- - -

27

5

WASHER, 3/8" FLAT

STEEL

000-174-005

- - -

26

3

WASHER, 1/4" FLAT

S. STEEL

000-174-003

- - -

25

3

SCREW, 1/4"-20UNC x 0.50" LG. HEX HEAD

S. STEEL

000-143-333

- - -

24

4

SCREW, 3/8"-16UNC x 3/4" LG. SOCKET HEAD

STEEL

000-143-094-1

- - -

23

1

SCREW, 3/8"-16UNC. x 1.25" LG. HEX HEAD GR. 8

STEEL

000-143-025

- - -

22

10

SCREW, 3/8-16UNC x 1" HEX HEAD - GRADE 8   

STEEL

000-143-018

- - -

21

1

BLOWER, 4007 DOMINATOR (000-078-503 
REPLACEMENT)

STEEL

000-111-147

- - -

20

1

PULLEY,Ø6.5" O.D. TRI-3VX SECTION

STEEL

000-109-124

- - -

19

1

KEY, 3/16" X 1 1/2" LONG

STEEL

000-077-011

- - -

18

1

HOSE, Ø4.0" I.D. x 2" LG.

SILICON

000-068-778

- - -

17

2

HOSE, SPTIFRIE PUMP DRAIN

VARIOUS

000-068-219

- - -

16

1

NIPPLE, 1/8" NPT x 1/4" PRESSTO LOCK

S. STEEL

000-052-814

- - -

15

1

INSERT, #23 (1/8" NPT x 3/16" BARB)

BRASS

000-052-293

- - -

14

1

TEE, 1/8" FPT

BRASS

000-052-092

- - -

13

2

ELBOW, 1/8" NPT STREET

BRASS

000-052-084

- - -

12

2

ELBOW, 3/8" NPT STREET x 45°

BRASS

000-052-083

- - -

11

1

NIPPLE, 1/8" NPT HEX

BRASS

000-052-069

- - -

10

2

CLAMP, 1" CUSHION LOOP w/ 7/16 MOUNT HOLE

VARIOUS

000-033-117

- - -

9

1

CLAMP, 1-1/2" CUSHION LOOP w/ 7/16" MOUNTING HOLE

VARIOUS

000-033-116

- - -

8

2

CLAMP, 4" HOSE

S.STEEL

000-033-015

- - -

7

2

CAP, OIL SIGHT GLASS TUTHILL BLOWER (COMES w/ 
BLOWER)

STEEL

000-027-112

- - -

6

1

BUSHING, QD SDS STYLE

STEEL

000-020-071

- - -

5

1

BRACKET, BLOWER TO SILENCER SUPPORT

ASTM A36

000-015-988

7532

4

1

BRACKET, BLOWER MOUNTING

ASTM A36

000-015-976

7484

3

1

ADAPTER, BLOWER OUTLET

STEEL

000-001-172

7533

2

1

ADPATER, BLOWER INLET

STEEL

000-001-041

3808

1

1

SET SCREW (COMES WITH BUSHING)

STEEL

- - -

- - -

ITEM NO.

QTY.

DESCRIPTION

MATERIAL

PART NO.

DWG. NO.

D

C

B

A

A

B

C

D

1

2

3

4

5

6

7

8

8

7

6

5

4

3

2

1

E

F

E

F

MACHINE

FINISH

125

DRAWN

CHECKED

APPVD

SCALE:  1:2 

SHEET 1 OF 1

DRAWING NUMBER

PROPRIETARY INFORMATION

11015 47th Avenue West,

 Mukilteo, Washington 98275

D

SIZE

TOLERANCES

.X=  .1

.XX=  .03

.XXX=  .010

ANGULAR= 1°

BREAK ALL SHARP EDGES 0.005-.015

UNLESS OTHERWISE NOTED

DIMENSIONS ARE IN INCHES

PART NUMBER

CODE:

APPLICATION

NEXT ASSY

USED ON

L.O.L.

C.I.R.

09/21/2009

09/21/2009
09/21/2009

SEE NOTES

REV

ASSEMBLY, BLOWER

7433

B

C.I.R.

 - - -

TITAN 575

7431

- - -

- - -

Summary of Contents for Steamatic 8800 TMU

Page 1: ...ual may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permission of Steamatic Inc All rights reserve...

Page 2: ......

Page 3: ...tting Up the Steamatic 8800 TMU 2 5 Orientation of Fuel Pump 2 6 Cleaning Information SECTION 3 Precautions 3 2 Preparing the Carpet for Extraction 3 2 Rinse and Recover 3 3 Overwetting 3 3 Streaking...

Page 4: ...arts List 9 26 Upper Dash Assembly Parts List 9 28 Lower Dash Assembly Parts List 9 31 Top Cover Assembly Parts List 9 32 Side Cover Assembly Parts List 9 33 Blower Heat Exchanger Assembly Parts List...

Page 5: ...s 10 1 Parts Orders 10 1 Emergencies 10 1 Warranty Information SECTION 11 Blower 11 1 High Pressure Water Pump 11 1 Vacuum Tank 11 1 Chemical System 11 1 Control Panel 11 1 Vacuum and Solution Hoses 1...

Page 6: ...5 3 Replace Center Inlet Check Valve with Modified Check Valve 5 10 Figure 5 4 Apply Grease and Install Valves 5 10 Figure 5 5 Replace Valve Cap and Torque to 95 ft lbs 13 m kgs 5 10 Figure 5 6 Separ...

Page 7: ...gure 9 1 Machine Assembly 9 2 Figure 9 2 Frame Assembly View 1 of 5 9 3 Figure 9 3 Frame Assembly View 2 of 5 9 4 Figure 9 4 Frame Assembly View 3 of 5 9 5 Figure 9 5 Frame Assembly View 4 of 5 9 6 Fi...

Page 8: ...ly 9 37 Figure 9 27 Diverter Valve Assembly 9 38 Figure 9 28 By Pass Valve Assembly 9 39 Figure 9 29 3 Way Valve Assembly 9 40 Figure 9 30 Flywheel Plate Assembly 9 41 Figure 9 31 Actuator Valve Assem...

Page 9: ...engine exhaust diverter which allows for a non recirculating or dump less subsystem This dump less system a first in the carpet cleaning industry reduces the need to refill the fresh water tank or em...

Page 10: ...nd service your Steamatic 8800 TMU Follow the directions carefully and you will be rewarded with years of profitable trouble free operation It is imperative that no section of this manual be overlooke...

Page 11: ...lower exhaust in the cross flow heat exchanger Cleaning solution is then injected into the pressurized water stream and the heated 2 solution is delivered to the cleaning tool The solution is recovere...

Page 12: ...aster Customer Service direct using the following phone numbers Hours Telephone Numbers E mail Addresses Monday Friday 425 775 7275 Service Tech Support techsupport hydramaster com 7 00 a m to 5 00 p...

Page 13: ...ufacturer uses this WARNING symbol throughout the manual to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal...

Page 14: ...ring the operation of the truckmount carbon monoxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of bui...

Page 15: ...ing operations when the truckmount engine is running at the IDLE throttle position Failure to do so will increase the risk of serious component or engine damage Never operate the truckmount with the v...

Page 16: ...m all freeze guarding procedures outlined in this digital Owner s Manual Many vehicles have critical components mounted directly below the floor that can easily be damaged Before drilling holes in the...

Page 17: ...uty Group 24 500 CC Amps battery for this truckmount This is normally available from the installation dealer Prior to dropping your van off at the distributor for the truckmount to be installed have a...

Page 18: ...he equipment package does not exceed the vehicle capacity Ensure installation of a safe fuel tap system and through floor fittings as provided by The manufacturer Ensure proper placement of the truckm...

Page 19: ...t and shut down the truckmount 3 How to correctly clean with the truckmount 4 Where and how often to check and change component oil levels 5 Freezing damage and how to avoid it This includes explainin...

Page 20: ...High 1 4 gph 5 3 litres hr Mid 1 2 gph 4 6 litres hr Ignition Keyless Vacuum Blower Tuthill 4007 Competitor Dual Splash Lubrication Oil Type Max Vac 12 Hg PneuLube or other ISO 100 rating Gear End Cap...

Page 21: ...ft 0 635 cm High Temperature Lined Vinyl Cover 30 5 m Vacuum Hose 2 Vacuum Hose 100 ft 5 08 cm Vacuum Hose 30 5 m 1 1 2 Wand Whip Line 10 ft 3 81 cm Wand Whip Line 3 05 m Recovery Hose 10 ft 3 05 m Wa...

Page 22: ...000 049 153 Filter Stainless Steel Vacuum Pump 1 000 052 050 Quick Connect 440 Male 3 000 052 051 Quick Connect 440 Female 2 000 052 052 Quick Connect 660 Male 1 000 052 053 Quick Connect 660 Female...

Page 23: ...157 152 Switch Ignition 3 Way 1 000 169 011 Valve Thermal Low Pressure 1 000 169 0171 Valve 3 Way Chemical 1 000 169 022 Valve 1 1 2 Full Port 1 000 169 160 Valve 2 Way Chemical 1 000 169 184 Valve C...

Page 24: ...in the water which results in what is commonly called hard water These minerals tend to adhere to the insides of heater coils and other parts of the machines causing damage and a loss of cleaning effe...

Page 25: ...se fluid related components such as hoses fittings heaters pumps valves and water cooled engines For other countries hard water area maps can be obtained from geological societies Hard Water Map of Ma...

Page 26: ...rst filtering out solid material such as carpet fiber Access to the sanitary system can be obtained through a toilet laundry drain RV dump etc Permission should first be obtained from any concerned pa...

Page 27: ...e manufacturer recommends installing a spray on bed liner in the vehicle This provides metal to cushion mounting rather than metal to metal and makes for an attractive van interior The manufacturer al...

Page 28: ...traight out position if possible by releasing the stops and putting the doors in their fully extended position Provide cross ventilation When possible keeping the rear doors open while the 3 machine i...

Page 29: ...side as far as possible Although installing the Steamatic 8800 TMU through the rear door partly limits working access it does direct the noise away from the cleaning site In addition rear mounting no...

Page 30: ...exhaust is blowing away from the job site Never operate this machine with a portable gas can inside the truck Doing so increases the risk of a fire or explosion Mount a fire extinguisher just inside t...

Page 31: ...ded to the solution system Recover this antifreeze and dispose of the recovered antifreeze as stated in the local laws and regulations KEEP ANTIFREEZE OUT OF REACH OF CHILDREN AND ANIMALS Drinking ant...

Page 32: ...mp must be installed in a lower position with respect to the fuel tank and in as vertical a position as possible outlet side up see Figure 2 3 and Figure 2 4 Mount the fuel pump away from sources of h...

Page 33: ...ade and can produce only as a good a job as the person operating it The manufacturer strongly recommends attending an Institute of Inspection Cleaning and Restoration Certification IICRC approved scho...

Page 34: ...bviously caused failures Preparing the Carpet for Extraction Pre vacuum the carpet Whether you instruct the customer to pre vacuum or you offer it as part of your service proper vacuuming will make yo...

Page 35: ...he fibers as the carpet dries The manufacturer recommends the following rinse aids Alkaline Hydra Dri Powder or Hydra Clean Acid ClearWater Rinse Overwetting Overwetting is an annoyance to all concern...

Page 36: ...s the wand a second chance to pick up the solution on the carpet If you do not run a dry pass the carpet can take longer to dry and possibly the pad under the carpet can become saturated Be aware of t...

Page 37: ...utomatic Pump Out APO Pump In system i The front dash assembly also includes the solution temperature control dial the temperature vacuum and pressure gauges and the hour meter Figure 4 1 Steamatic 88...

Page 38: ...be port and the two high pressure cleaning solution port where the wand tools connect to the Steamatic 8800 TMU To ensure proper operation of the exhaust diverter system the Steamatic 8800 TMU must ha...

Page 39: ...ith short hose runs or single wand at longer hose runs to the job site Set the Heat Selector valve to HOT a Rotate the thermostat dial to 260 b Increase engine rpm to MID c Reduced Heat Full Vacuum 3...

Page 40: ...e Failure to follow this caution may result in serious component or engine damage Press the throttle switch to MID or HIGH 6 Press the PUMP CLUTCH switch to the PUMP ON HEAT MODE position for 7 carpet...

Page 41: ...RESSURE SELECTOR to PRESSURE WASHING mode if equipped Do NOT apply a vacuum load while using the Steamatic 8800 TMU in PRESSURE WASHING mode Doing so may cause the machine to overheat Turn the CHEMICA...

Page 42: ...om the blower Cap off the inlet s to the vacuum tank b Spray a HydraMaster recommended spray lubricant into the BLOWER LUBE c PORT for about 5 to 10 seconds while the unit is running Uncap the inlet s...

Page 43: ...nce log provided at the end of this section must be correctly and completely filled out The manufacturer may request to inspect the logs before a warranty claim is honored It is recommended that the l...

Page 44: ...relief valve Clean and lubricate as necessary Clean the recovery tank thoroughly with pressure washer Check the pump drive blower belt drive and fan belt for wear and proper tension Adjust as needed C...

Page 45: ...Replace if excessive carbon buildup is visible Change the blower oil after first 100 hours of use 500 Hours Change the blower oil Change the high pressure pump oil Check the engine valve clearance int...

Page 46: ...n thoroughly with a damp cloth Wipe down the vacuum and high pressure hoses as needed Inspect and clean the vacuum slot on the cleaning wand Check the wand head for sharp edges that could tear carpet...

Page 47: ...recommended specification Changing Engine Oil and Filter The engine oil and filter must be changed every 100 hours or every 3 months whichever occurs first The oil and filter should be changed more o...

Page 48: ...ing new spark plugs regularly is one of the best ways to keep your engine at peak performance Cooling System Coolant Level Check the coolant level in the coolant overflow reservoir daily Generally a g...

Page 49: ...r any reason it will be necessary to follow the bleed procedure When the engine is cold remove the radiator cap Fill the radiator until it is to the top of the filler neck Start the engine and run in...

Page 50: ...g in high ambient temperatures Refer to the Pump Servicing Section in the following page for more information If the oil becomes discolored or contaminated one of the oil seals may be damaged Do not o...

Page 51: ...t from the valve cavity 3 Examine the O ring and replace if there is any evidence of cuts abrasion or 4 distortion Inspect the manifold for wear or damage see 5 Figure 5 2 Inspect the old valves for w...

Page 52: ...e 5 3 Apply O ring grease to O rings and 8 install valves Figure 5 4 Replace valve cap and torque to 95 ft lbs 13 m kgs see 9 Figure 5 5 Figure 5 4 Apply Grease and Install Valves Figure 5 5 Replace V...

Page 53: ...ding manifold from crankcase use caution not to damage ceramic plungers The seal assemblies may come off with the manifold see 12 Figure 5 7 Examine the ceramic plungers The surface should be 13 smoot...

Page 54: ...d O ring on the plunger bolt Apply a film of O ring grease on the outside of the O ring see Figure 5 10 Apply removable anaerobic thread sealant Loctite 19 542 to the threads of the plunger bolt caref...

Page 55: ...om crankcase Insert proper extractor collet through main seal retainer see 1 Figure 5 11 Tighten collet and extract retainers and seals 2 The Teflon seals of the HT series will be damaged during disas...

Page 56: ...install a seal assembly Apply a film of O ring grease on the O ring on the outside of the new high pressure seal 1 Insert the high pressure seal into the cavity with the U shape down 2 Press high pres...

Page 57: ...ate retainer into the cavity 1 Press the new low pressure seal into the brass low pressure seal retainer and install 2 a new O ring on the outside see Figure 5 14 Press the low pressure seal assembly...

Page 58: ...16 Re install manifold and torque the fasteners in an X pattern to 50 of specification 2 and then retorque to 100 specification see Figure 5 17 and Figure 5 18 1 3 4 2 5 8 7 6 1 3 4 2 5 8 7 6 Figure 5...

Page 59: ...s with the inlet to the blower open to the atmosphere Foampassingthroughtheblowercanleadtoseriousproblemswiththetruckmount It is important to keep the vacuum tank free of foam The tank is protected fr...

Page 60: ...le using the recirculation kit P N 000 078 058 start with an empty water box Fill a third of the water box with TM DeScaler Follow the recommendations on the TM DeScaler label for proportions Verify t...

Page 61: ...lution hose to the outgoing solution fitting on the front of the 3 machine Attach the opposite end to the recirculation fitting If more sections of hose are to be freeze guarded attach those inline St...

Page 62: ...ded to the truckmount 1 Attach the incoming water source to the front of the truckmount 2 Start the truckmount 3 Spray the solution through the hoses and wands into a sealable container until all 4 si...

Page 63: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Page 64: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Page 65: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Page 66: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Page 67: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Page 68: ...n and lubricate as necessary Check belts for wear and proper tension Tighten as needed General Inspection of machine hoses electrical connections etc Oil Recommendations Blower Oil Type PneuLube or ot...

Page 69: ...ed to the water box When solution is being used at the wand the necessary amount of high pressure water passes through the bypass valve and to the heat exchanger see Figure 6 1 In the tube and shell h...

Page 70: ...ller senses the water in the water box has reached its set point it opens the low pressure thermovalve on the side of the water box and closes once the temperature drops back below the set point see F...

Page 71: ...zed water enters the bypass valve 3a Temperature is raised in the tube and shell heat exchanger 3b Heated water then travels to the blower heat exchanger In this heat exchanger the temperature of the...

Page 72: ...er senses the water in the water box has reached its set point it opens the low pressure thermovalve on the side of the water box and closes once the temperature drops back below the set point 5 Water...

Page 73: ...emical from the chemical jug or soap jug through the chemical flow meter 8 After being pressurized the chemical travels through the chemical flow valve and is injected into the high pressure stream Th...

Page 74: ...Water and Chemical System 6 6 Steamatic 8800 TMU Water Chemical and Solution Flow Diagram Larger View Figure 6 4 7459...

Page 75: ...6 7 Water and Chemical System Steamatic 8800 TMU Chemical Flow Diagram Larger View Figure 6 5 7459...

Page 76: ...Water and Chemical System 6 8 Steamatic 8800 TMU Figure 6 6 Exhaust Flow Diagram 7459...

Page 77: ...trical Schematic see Figure 7 1 Wiring Diagram see Figure 7 2 Figure 7 4 The Steamatic 8800 TMU electrical system operates on 12 14 Volts DC which is provided by the battery Battery levels are maintai...

Page 78: ...Electrical System 7 2 Steamatic 8800 TMU Figure 7 1 Electrical Schematic 7458 Rev B...

Page 79: ...SWITCH SW 4 PUMP IN HOUR METER HI 1 ALL WIRES ARE 18 GAUGE UNLESS OTHERWISE STATED 66 BLK 36 WHT BLU TO GROUND ELECTRICAL PANEL GND 1 11 RED 12 GA 11 RED TO FU 1 12 GA 75 BLU BLK TO STARTER SOLENOID...

Page 80: ...PNK BLK TO IGNITION COIL 3 25 PUR BLK TO IGNITION COIL 1 07 GRN YEL TO IGNITION COIL 3 06 BRN TO IGNITION COIL 2 05 GRY TO CRANK SENSOR P 12 C 09 BLU WHT TO CRANK SENSOR P 12 D 08 GRN WHT TO THROTTLE...

Page 81: ...ER TR 4 21 WHT TO TEMP CONTROLLER TR 3 THROTTLE 76 PUR 75 PUR STARTER RED P 19 J 19 SENSOR BLU GRN BLU RED P 10 J 12 P 12 J 11 P 11 09 BLU WHT 08 GRN WHT 01 RED 02 GRN BLK SW 8 OVERHEAT SWITCH 39 WHT...

Page 82: ...Electrical System 7 6 Steamatic 8800 TMU...

Page 83: ...bleshooting Steamatic 8800 TMU 8 Systems Troubleshooting This section describes the standard troubleshooting procedures in the following areas Heating System Chemical System Engine High Pressure Syste...

Page 84: ...ecessary 2 2 The thermovalve is faulty Inspect the thermovalve and test for functionality 2 3 Excessive solution flow at tool The cleaning tool jet is too large or worn Inspect the jet Replace if nece...

Page 85: ...for leaks between ports Replace as necessary Chemical flow is unstable or low 2 2 1 Air is in the lines Check that all fittings and connections are tight and in good condition Repair or replace as nec...

Page 86: ...ical system for worn or shorted wires Repair or replace as necessary 1 4 The vacuum blower has seized Attempt to turn the coupler by hand If it will not turn refer to the Vacuum System Troubleshooting...

Page 87: ...the fuel lines between the source and the carburetor Repair or replace as necessary 2 5 The engine is flooded Remove spark plug and dry 2 6 The spark plugs are worn or dirty Inspect and replace as nec...

Page 88: ...rich black smoke 5 5 1 A dirty air filter Inspect and replace as necessary 5 2 Excessive back pressure Inspect for a clogged heat exchanger dirty air filter or a partially opened choke Engine overhea...

Page 89: ...necessary 2 2 The gauge is faulty Replace the gauge The psi gauge reads normal low pressure from wand 3 3 1 Restriction in the cleaning tool Inspect the tool jet s and clean or replace as necessary I...

Page 90: ...ect 5 2 The float valve in the water box is faulty Disassemble and inspect the valve Repair or replace as necessary The water box overflows 6 6 1 The float valve in the water box is faulty Disassemble...

Page 91: ...too slowly Check the rpm of the engine Adjust as necessary to 3 000 rpm under a 12 Hg vacuum load 2 3 The vacuum gauge is defective Test the gauge and replace if necessary The vacuum gauge reads too h...

Page 92: ...e to free up the blower in this manner refer to a qualified service technician 5 2 There is internal damage to the blower Refer to a qualified service technician Water in truckmount exhaust 6 6 1 The...

Page 93: ...Dash Assembly Parts Lis t Lower Dash Assembly Parts Lis t Top Cover Assembly Parts Lis t Side Cover Assembly Parts Lis t Blower Heat Exchanger Assembly Parts Lis t Coolant Heat Exchanger Assembly Part...

Page 94: ...ITEM NO QTY DESCRIP MACHINE FINISH 125 TOLERANCES X 1 XX 03 XXX 010 BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES 1 2 2 NOTES 1 REFERENCE BOM S 700 070 880 STEAMATIC...

Page 95: ...Steamatic 8800 TMU 9 3 Assemblies and Parts Lists 7 20 9 4 6 3 8 10 18 5 B C D E F Frame Assembly View 1 of 5 Figure 9 2 8250...

Page 96: ...24 12 31 39 23 34 40 27 30 29 36 16 16 40 33 38 35 24 13 53 48 4X HIDDEN 14 54 58 49 12 15 C D E F 12 31 39 30 16 40 38 35 24 13 53 48 4X HIDDEN 12 SOME EXTERNAL PARTS HIDDEN FOR CLARITY DETAIL A SCA...

Page 97: ...TMU 9 5 Assemblies and Parts Lists Frame Assembly View 3 of 5 Figure 9 4 8250 A 24 12 31 39 40 27 30 29 40 33 38 35 24 13 53 48 4X HIDDEN 12 37 26 26 34 19 SOME EXTERNAL PARTS HIDDEN FOR CLARITY 15 1...

Page 98: ...ssembly View 4 of 5 Figure 9 5 8250 30 45 55 60 51 49 54 58 2 46 28 39 21 38 44 50 58 54 12 12 32 DETAIL B SCALE 1 2 47 56 11 56 47 2 3 4 5 6 SCALE 1 4 D SIZE PART NUMBER CODE SEE NOTES ASSEMBLY F 30...

Page 99: ...Steamatic 8800 TMU 9 7 Assemblies and Parts Lists Frame Assembly View 5 of 5 Figure 9 6 8250 55 60 51 41 56 59 52 2 46 28 39 21 38 44 50 58 54 1 12 12 32 D C B E...

Page 100: ...raid Bulk 1 32 000 068 525 Hose 3 8 X 54 Lg Teflon w JIC Ends 1 33 000 068 626 Hose 3 8 X 28 5 Lg Teflon w JIC Ends 1 34 000 068 660 Hose 1 4 I D Fuel Trident Bulk 1 35 000 068 737 Hose 3 8 X 14 5 Lg...

Page 101: ...9 9 Assemblies and Parts Lists Electrical Panel Assembly View 1 of 2 Figure 9 7 7438 Rev B 20 27 30 6 7 14 7 14 24 11 14 14 15 17 2 26 34 22 22 34 21 18 29 9 31 14 32 24 14 31 12 29 14 14 1 16 4 28 6...

Page 102: ...MISLABEL B ITEM 3 WAS 029 016 IT ITEM 25 ITEM 31 WAS Q 34 2 WASHER 5 16 FLAT 33 2 WASHER 10 OUTSIDE 32 6 WASHER 10 LOCK 31 4 WASHER 10 S S FLAT 30 1 SOLENOID AIR ACTUAT 29 3 SWITCH RELAY 28 2 STUD 10...

Page 103: ...094 034 Nut 10 24UNC Nylock 9 15 000 094 058 Nut 10 32UNF Nylock 2 16 000 094 063 Nut 6 32UNC Nylock 2 17 000 094 108 Nut 10 32UNF Wing 2 18 000 100 182 Panel Electrical Universal 1 19 000 100 184 Pa...

Page 104: ...169 156 78 1 SHAFT DAIHATSU 3 STUB STEEL 000 150 168 77 1 SENSOR 240 F N C DAIHATSU VARIOUS 000 149 545 76 1 THERMOSTAT VARIOUS 000 149 023 63 1 PUL 62 1 PRO 61 1 PLU 60 1 PLU 59 1 PLU 58 2 NUT 57 1 N...

Page 105: ...Steamatic 8800 TMU 9 13 Assemblies and Parts Lists Engine Assembly View 2 of 5 Figure 9 10 7432 Rev A 51 8 25 41 1 17 36 31 59 DETAIL A SCALE 2 3 71 83 86 B C D 8 7 6 5 4 E F...

Page 106: ...SCALE 2 3 71 83 86 D C B E F PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 A 50 73 18 84 2 35 76 35 32 18 16 51 18 20 75 81 21 81 75 14 63 15 64 55 4 27 29 44 28 81 71 70 8...

Page 107: ...Steamatic 8800 TMU 9 15 Assemblies and Parts Lists Engine Assembly View 4 of 5 Figure 9 12 7432 Rev A 54 IN CARB 6 20 75 81 20 75 81 44 52 81 84 68 18 46 18 18 34 18 80 69 18 47 22 66 86 19 B C D E...

Page 108: ...ine Assembly View 5 of 5 Figure 9 13 7432 Rev A 57 85 82 87 67 83 81 82 74 68 81 84 21 81 75 12 72 83 86 18 48 30 18 18 20 23 81 83 67 18 45 12 18 30 13 54 IN CARB 18 18 D C B A E F PROPRIETARY INFORM...

Page 109: ...g Daihatsu 1 26 000 049 014 Filter Oil Comes w Engine 1 27 000 052 058 Adapter 3 8 FPT X 16mm Male Engine Oil Drain 1 28 000 052 061 Bushing 3 8 NPT X 1 4 FPT 1 29 000 052 086 Elbow 3 8 NPT Street 1 3...

Page 110: ...Screw 10 24UNC X 0 50 Lg Hex Head 1 70 000 143 141 Screw 1 4 20UNC X 1 2 Lg Whiz Lock 1 71 000 143 185 Screw 8mm X 20mm Gr 8 8 Hex Head 7 72 000 143 187 Screw 8mm X 25mm Hex Head Grd 10 9 8 73 000 143...

Page 111: ...HER 3 8 LOCK STEEL 000 174 021 27 5 WASHER 3 8 FLAT STEEL 000 174 005 26 3 WASHER 1 4 FLAT S STEEL 000 174 003 25 3 SCREW 1 4 20UNC x 0 50 LG HEX HEAD S STEEL 000 143 333 24 4 SCREW 3 8 16UNC x 3 4 LG...

Page 112: ...ole 2 11 000 052 069 Nipple 1 8 NPT Hex 1 12 000 052 083 Elbow 3 8 NPT Street X 45 2 13 000 052 084 Elbow 1 8 NPT Street 2 14 000 052 092 Tee 1 8 FPT 1 15 000 052 293 Insert 23 1 8 NPT X 3 16 Barb 1 1...

Page 113: ...DRAWN CHECKED APPVD SCALE 1 2 D SIZE TOLERANCES X 1 XX 03 XXX 010 ANGULAR 1 BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES PART N C APPLICATION NEXT ASSY USED ON L O L...

Page 114: ...DE 5 STEEL 000 143 242 24 4 SCREW 8MM x 20MM GR 8 8 HEX HEAD STEEL 000 143 185 23 4 SCREW 8MM x 1 25 x 45MM LG FLAT HEAD HEX DRIVE STEEL 000 143 084 22 1 SCREW 5 16 18UNC x 1 00 LG GRADE 8 STEEL 000 1...

Page 115: ...ASSEMBLY PUMP 7434 C I R TITAN 575 7445 27 31 4 3 23 25 32 31 28 26 30 7 24 19 17 13 1 18 14 29 2 21 12 11 20 8 15 25 32 31 5 10 REVISIONS LTR REVISION CODE DATE BY CHKD APPVD 32 6 WASHER 5 16 S S LOC...

Page 116: ...lbow 1 8 NPT X 1 4 SAE 1 14 000 052 532 Elbow 1 4 SAE X 1 4 NPT 1 15 000 052 753 Insert 816 1 2 NPT X 1 Barb 1 16 000 068 794 Hose 3 8 X 17 Lg Pump Drain 1 17 000 094 071 Nut 1 4 20UNC Nylock 4 18 000...

Page 117: ...ASS UNS 36000 000 094 097 16 1 HOSE 3 8 I D CLEAR BRAID VARIOUS 000 068 326 15 1 HOSE 3 8 I D CLEAR W BRAID VARIOUS 000 068 326 14 1 BARBED PUSH LOCK BRASS 000 052 780 13 1 INSERT F816 1 2 FPT x 1 BAR...

Page 118: ...head 1 2 FPT 1 13 000 052 754 Insert F816 1 2 FPT X 1 Barb 1 Water Box Assembly Parts List Item Part Number Description Qty Item Part Number Description Qty 14 000 052 780 Barbed Push Lock 1 15 000 06...

Page 119: ...RUBBER 00 10 1 PANEL GRILL AISI 304 4 00 9 1 PANEL UPPER DASH ALUMINUM 00 8 1 METER RECTANGULAR HOUR w o BEZEL PLASIC 00 7 1 GUAGE 0 30 HG VAC 2 1 2 HYDRAMASTER FACE VARIOUS 00 6 1 GAUGE TEMPERATURE V...

Page 120: ...ge 0 30 Hg Vac 2 1 2 Hydramaster Face 1 8 000 074 170 Meter Rectangular Hour W O Bezel 1 9 000 100 180 Panel Upper Dash 1 10 000 100 201 Panel Grill 1 11 000 131 131 Trimlok 3 8 X 1 8 Groove 1 12 000...

Page 121: ...Steamatic 8800 TMU 9 29 Assemblies and Parts Lists Lower Dash Assembly View 1 of 2 Figure 9 20 7437 Rev A 7 7 44 27 32 7 16 25 39 14 30 22 24 38 13 26 1 27 5 25 36 18 6 11 23 C D 8 7 6 5 E F...

Page 122: ...MICAL 21 1 HOSE 3 16 x 10 5 20 1 HOSE 3 8 X 10 T 19 1 HOSE 3 8 I D RU 18 1 NIPPLE 1 8 NPT x 17 2 ELBOW 1 8 NPT x 16 1 CUP GRAVITY FEE 15 1 INSERT 68 3 8 N 14 2 INSERT 66 3 8 N 13 2 INSERT 26 1 8 N 12...

Page 123: ...000 052 531 Elbow 1 8 NPT X 1 4 SAE 2 18 000 052 814 Nipple 1 8 NPT X 1 4 Presto Lock 1 19 000 068 017 Hose 3 8 I D Rubber 1 20 000 068 641 Hose 3 8 X 10 Teflon w JIC Ends 1 21 000 068 790 Hose 3 16 X...

Page 124: ...4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F MACHINE FINISH 125 DRAWN CHECKED APPVD SCALE 2 5 4 SHEET 1 OF 1 DRAWING NUMBER PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE TOLERAN...

Page 125: ...FINISH 125 DRAWN CHECKED APPVD SCALE 1 2 SHEET 1 OF 1 DRAWING NUMBER PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 D SIZE TOLERANCES X 1 XX 03 XXX 010 ANGULAR 1 BREAK ALL SH...

Page 126: ...Assemblies and Parts Lists 9 34 Steamatic 8800 TMU Blower Heat Exchanger Assembly Figure 9 24 7442...

Page 127: ...Nipple 3 8 M JIC X 3 8 NPT 1 14 000 052 533 Nipple 3 8 JIC X 1 4 NPT 1 15 000 052 812 Compression Fitting 1 4 FPT X 3 8 Tube 1 16 000 052 813 Compression Fitting 1 4 NPT X 1 8 Tube 1 17 000 052 815 Ma...

Page 128: ...NO D C B A B C D 8 7 6 5 4 3 2 1 E F E F A ASSEMBLY COOLANT HEAT EXCHANGER REV 7443 SEE NOTES 10 02 2009 10 02 2009 10 02 2009 USED ON NEXT ASSY APPLICATION CODE PART NUMBER UNLESS OTHERWISE NOTED DI...

Page 129: ...10 4 SCREW 5 16 18UNC x 1 75 LG HEX HEAD S STEEL 000 143 124 9 1 MUFFLER WELDMENT S STEEL 000 093 152 7981 8 1 TUBE EXHAUST MANIFOLD WELDED S STEEL 000 125 253 7546 7 1 TUBE EXHAUST DIVERTER WELDED S...

Page 130: ...e Diverter Box 1 5 000 042 067 Housing Baffle Diverter Box 1 6 000 057 219 Gasket Diverter To HX Box 1 7 000 057 220 Gasket Diverter Baffle 1 8 000 085 031 Linkage Diverter Actuation 1 9 000 105 551 P...

Page 131: ...B A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F A ASSEMBLY BY PASS VALVE REV 7447 SEE NOTES 09 28 2009 09 28 2009 09 28 2009 USED ON NEXT ASSY APPLICATION CODE PART NUMBER UNLESS OTHERWISE NOTED DIM...

Page 132: ...RIAL PART NO DWG NO D C B A B C D E F E F A ASSEMBLY 3 WAY VALVE 09 28 2009 09 28 2009 09 28 2009 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES BREAK ALL SHARP EDGES 0 005 015 TOLERANCES X 1 XX 03 X...

Page 133: ...1 SCREW 7 16 14 UNC x 6 5 LG FT GR 5 STEEL 000 143 554 12 3 SCREW 8MM x 25MM HEX HEAD GRD 10 9 STEEL 000 143 187 11 2 SCREW 8MM x 20MM GR 8 8 HEX HEAD STEEL 000 143 185 10 2 SCREW 1 4 20UNC x 1 2 LG W...

Page 134: ...1 Hex Head Grade 8 8 10 000 143 141 Screw 1 4 20UNC X 1 2 Lg Whiz Lock 2 11 000 143 185 Screw 8mm X 20mm Gr 8 8 Hex Head 2 12 000 143 187 Screw 8mm X 25mm Hex Head Grd 10 9 3 13 000 143 554 Screw 7 16...

Page 135: ...F A ASSEMBLY ACTUATOR VALVE 10 02 2009 UNLESS OTHERWISE NOTED DIMENSIONS ARE IN INCHES BREAK ALL SHARP EDGES 0 005 015 TOLERANCES X 1 XX 03 XXX 010 ANGULAR 1 11015 47th Avenue West Mukilteo Washingto...

Page 136: ...ATERIAL PART NO D A B C D 8 7 6 5 4 3 2 1 E F ASSEMBLY HI PRESSURE MANIFOLD 7453 SEE NOTES 09 24 2009 09 24 2009 09 24 2009 USED ON NEXT ASSY APPLICATION CODE PART NUMBER UNLESS OTHERWISE NOTED DIMENS...

Page 137: ...SHEET 1 OF 1 8 7 6 5 DRAWING NUMBER PROPRIETARY INFORMATION 11015 47th Avenue West Mukilteo Washington 98275 B SIZE TOLERANCES X 1 XX 03 XXX 010 ANGULAR 1 BREAK ALL SHARP EDGES 0 005 015 UNLESS OTHER...

Page 138: ...Assemblies and Parts Lists 9 46 Steamatic 8800 TMU 100 Gallon Universal Recovery Tank Assembly View 1 of 2 Figure 9 34 7451...

Page 139: ...IDDEN HIDDEN HIDDEN 18 17 13 2X 4X 4X 4X 4X 4X 8X 8X 4X 4X 2X 2X 2X 6X 2X 2X 28 2X HIDDEN 6 NOTES REFERENCE P N 610 003 080 1 ITEM 15 IS ONLY USED WITHOUT APO 2 ITEM 37 IS PART OF P N 000 081 301 3 AP...

Page 140: ...1 15 000 106 019 Plug 1 1 2 NPT 1 16 601 050 001 Assembly Vacuum Relief Valve URT 1 17 000 174 003 Washer 1 4 Flat 18 18 000 094 009 Nut 1 4 20UNC Nylock 8 19 000 001 135 Adapter Tank To 3 0 X 90 Blo...

Page 141: ...ASKET END URT RUBBER 000 057 202 6907 8 2 ELBOW 2 BARB x 2 FPT ABS 000 052 222 7 2 NUT 6 32UNC NYLOCK 304 000 094 063 6 1 LATCH BUNGEE STRIKE STEEL 000 086 008 5 2 SCREW 6 32UNC x 0 50 LG BUTTON HEAD...

Page 142: ...ket 1 1 2 Bulkhead Fitting 2 4 000 052 219 Adapter 2 NPT X 2 F Slip 2 5 000 143 539 Screw 6 32UNC X 0 50 Lg Button Head 2 6 000 086 008 Latch Bungee Strike 1 7 000 094 063 Nut 6 32UNC Nylock 2 8 000 0...

Page 143: ...U 9 51 Assemblies and Parts Lists 110 Gallon Fresh Water Tank Assembly Figure 9 37 7718 9 8 2 3 11 12 20 20 17 16 18 6 14 13 10 000 159 115 TO BE DROP SHIPPED AND ASSEMBLED AT THE DISTIBUTOR 7 7 19 19...

Page 144: ...59 115 Tank Poly Fresh Water 1 10 000 052 131 Elbow 1 NPT X 1 Barb Glass Filled Black Nylon 1 11 000 068 250 Hose 1 Green Stripe 30 Long 1 12 000 143 263 Screw 3 8 X 3 3 4 HHCS 12 13 000 143 323 Screw...

Page 145: ...he repairs or ship the parts to you Any questions you have regarding the warranty program should be directed to your distributor The manufacturer shall always endeavor to be fair in our evaluation of...

Page 146: ...How to Order Parts 10 2 Steamatic 8800 TMU...

Page 147: ...te tank automatic shut off system Allowing foam to pass through blower HIGH PRESSURE WATER PUMP Failure to maintain proper oil level as recommended in pump manual Failure to change oil in pump at reco...

Page 148: ...g Obvious physical abuse of wand or tool WATER HEATING SYSTEM Over pressurization of the system recommended maximum working pressure 1 200 psi Failure to protect against freezing HARD WATER DEPOSITS F...

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