Hydac Filtromat OF5F Operating And Maintenance Instructions Manual Download Page 2 | Manualshive

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OF5F / OF5L

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Copyright © 2011 by
HYDAC FILTER SYSTEMS GMBH
all rights reserved

All rights reserved. This manual may not be reproduced in part or whole without the
express written consent of HYDAC FILTER SYSTEMS GMBH. Contraventions are
liable to compensation.

Exclusion of Liability

Wir haben unser Möglichstes getan, die Richtigkeit des Inhalts dieses Dokuments
zu gewährleisten, dennoch können Fehler nicht ausgeschlossen werden.
Consequently, we accept no liability for such errors as may exist nor for any damage
or loss whatsoever which may arise as a result of such errors. The content of the
manual is checked regularly. Any corrections required will be incorporated in future
editions. We welcome any suggestions for improvements.

All details are subject to technical modifications.

Technical specifications are subject to change without notice.

HYDAC FILTER SYSTEMS GMBH

Postfach 12 51
66273 Sulzbach / Saar

Germany

Documentation Representative

Mr. Günter Harge

c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar

Telephone:

++49 (0)6897 509 1511

Telefax:

++49 (0)6897 509 1394

E-mail: [email protected]

HYDAC FILTER SYSTEMS GMBH

en(us)

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BeWa OF5 F_L 3160337e en-us 2011-01-17.doc

2011-01-17

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Summary of Contents for Filtromat OF5F

Page 1: ...Filtromat OF5F OF5L Operating and Maintenance Instructions English translation of original instructions Document No 3160337e ...

Page 2: ...pt no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in future editions We welcome any suggestions for improvements All details are subject to technical modifications Technical specifications are subject to change without notice HYDAC...

Page 3: ...d Use 9 Improper Use 10 Informal Safety Precautions 10 Structural modifications to the unit 10 Training and Instruction of Personnel 11 Electrical Hazards 11 Transporting the OF5 12 Storing the OF5 12 Checking the Scope of Delivery 13 OF5 features 14 Items supplied 14 OF5 F 14 OF5 L 14 OF5 components dimensions 15 Hydraulic diagram 16 OF5 L 16 OF5F 16 Preparing the OF5 for operation 17 Inserting t...

Page 4: ... 20 OF5 F 20 Setting the circulation pumping operating mode 21 Operating mode circulation pumping and filtration 22 Performing Maintenance 23 Cleaningthe Suction Screen 24 Changing the Filter Element 26 Errors and Troubleshooting 30 Spare Parts List 31 Disposing of the OF5 32 Technical data 33 Model Code 34 EC declaration of conformity 35 ...

Page 5: ...ormation on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional comments or suggestions contact us at HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach Saar Germany We...

Page 6: ...e product e g purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Please notify us immediately of any modifi...

Page 7: ...find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number HYDAC FILTER SYSTEMS GMBH en us Page 7 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17 Chapter description Page number Edition date Document language Documentation no with index file name The documentation number with ...

Page 8: ...rent state of the art and recognized safety regulations Nevertheless hazards may be posed to the life and limb of the individual using the product or to third parties Risk of damage may be posed to the product or other equipment and property Ensure that the unit is used solely for its designated use only when in a safe perfect condition Immediately remedy any malfunctions that might impair safety ...

Page 9: ... NOTICE NOTICE denotes situations which can lead to property damage if safety precautions are not observed Proper Designated Use The unit is a mobile filter unit used for simultaneously circulating and filtering oil Any other use shall be deemed to be improper and not in keeping with the product s designated use The manufacturer will not assume any liability for any damage resulting from such use ...

Page 10: ...ating instructions any and all general and local regulations pertaining to accident prevention and environmental protection are to be made available and observance is to be maintained to them Make sure to keep the safety and hazard symbols and warnings on the product in a legible condition Structural modifications to the unit Do not make any modifications design modifications extensions to the OF ...

Page 11: ...dividuals with technical training engineering background Electrician Supervisor with the appropriate authority Activity Packing transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of mechanical faults X X Remedying of electrical faults X X Maintenance X X X X Repair work X Decommissioning Storage X X X X Electrical Hazards D...

Page 12: ... filter element and drain the unit completely before putting it into storage Pull out the power plug to the unit and wind up the power cord Wind up the suction and pressure hoses and secure them to the unit Store the unit upright in a clean dry place HYDAC FILTER SYSTEMS GMBH en us Page 12 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17 ...

Page 13: ...ivery A unit may only be put into operation if it shows no signs of damage Report any damage in transit to the forwarding agent or responsible party The following items are supplied Item Qty Description 1 1 OF5 with power cable suction hose and pressure hose 2 1 Filter element 1 Operating and Maintenance Instructions 1 2 HYDAC FILTER SYSTEMS GMBH en us Page 13 36 BeWa OF5 F_L 3160337e en us 2011 0...

Page 14: ...tion and can be used for draining hydraulic tanks as well as for pumping out hydraulic and lubrication oils without filtration Items supplied NOTICE Impermissible operating media The unit will be damaged The unit is only to be used with mineral oils or mineral oil based raffinates OF5 F OF5 L HYDAC FILTER SYSTEMS GMBH en us Page 14 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17 ...

Page 15: ...r housing 2 Filter cover 3 Draining 4 Suction hose 5 Pressure hose 6 Floor plate with oil pan 7 Manometer 8 Star knob 9 Power cable 10 Lever 11 Switchover via three way ball valve OF 5 F only 12 Motor Protection Switch HYDAC FILTER SYSTEMS GMBH en us Page 15 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17 ...

Page 16: ...OF5F OF5L Hydraulic diagram Hydraulic diagram OF5 L OF5F HYDAC FILTER SYSTEMS GMBH en us Page 16 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17 ...

Page 17: ...is found on the bottom of the tank All impurities and other particles are deposited on the bottom of the tank Pull the suction hose thick hose with lance out of the mounting in the floor plate Put the suction hose with lance without tension and or twist into the appropriate container and secure it Hanging connecting the pressure hose Pull out the pressure hose thin hose with lance from the mountin...

Page 18: ...e nominal current is exceeded the motor protection switch trips Checking the direction of rotation Check the direction of rotation of the motor by switching it on briefly jog mode An arrow on the fan cover shows the correct direction of rotation for the unit If the direction of rotation is opposite to the direction of the arrow correct it using the phase inverter contained in the connection plug a...

Page 19: ...vent the filter housing Pay particular attention to the clogging indicator during operation As soon as the clogging indicator enters the red zone the filter element must be changed immediately The pressure relief valve in the pump returns the medium to the suction side if the maximum operating pressure is exceeded The motor protection switch contained in the main switch permanently monitors the no...

Page 20: ...The oil service unit OF 5 F has the following two modes Transfer by Pumping Circulation pumping and filtration You can switch between the different operating modes via the internal and external switchovers Internal switchover Unlock the change over valve by pulling on the locking pin x External switchover HYDAC FILTER SYSTEMS GMBH en us Page 20 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01...

Page 21: ...tion pumping operating mode For the circulation pumping operating mode the switchovers must be set as follows Internal switchover External switchover HYDAC FILTER SYSTEMS GMBH en us Page 21 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17 ...

Page 22: ...umping and filtration For the circulation pumping and filtration operating mode the switchovers must be set as follows Internal switchover External switchover HYDAC FILTER SYSTEMS GMBH en us Page 22 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17 ...

Page 23: ... Danger of bodily injury Depressurize the system before performing any work on it DANGER Electric shock Danger of fatal injury Disconnect the power plug before performing any work on the unit HYDAC FILTER SYSTEMS GMBH en us Page 23 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17 ...

Page 24: ...t the pump from coarse contamination or foreign bodies a suction screen is installed in the suction lance Clean the suction screen regularly and check it immediately in the event of insufficient suction or delivery action 1 2 3 4 5 6 Item Description 1 Hose 2 Suction lance 3 O ring 4 Suction screen 5 Protection pipe 6 Suction strainer set HYDAC FILTER SYSTEMS GMBH en us Page 24 36 BeWa OF5 F_L 316...

Page 25: ...tion screen 4 from the protection pipe 3 Clean the suction screen 4 by washing it out and then blowing it dry with compressed air 4 Insert the suction screen 4 into the protection pipe 5 with the tip facing forwards 5 Screw the protection pipe 5 on to the suction lance 2 in a counterclockwise direction HYDAC FILTER SYSTEMS GMBH en us Page 25 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17...

Page 26: ...BN4HC KB Depending on the version the unit has an optical back pressure indicator 2 red green or a scale in the filter cover The version with switchover may have an optional differential pressure gauge 1 Change the filter element as soon as the back pressure indicator or differential pressure gauge is in the red area HYDAC FILTER SYSTEMS GMBH en us Page 26 36 BeWa OF5 F_L 3160337e en us 2011 01 17...

Page 27: ... The residual oil is drained through the drain ball valve 2 into a suitable container 3 Loosen the four screws on the cover counterclockwise 4 Fold the screws down and press them against the filter housing This pushes the cover of the filter housing up 5 Take the cover off and remove the filter element HYDAC FILTER SYSTEMS GMBH en us Page 27 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17...

Page 28: ...t the O ring on the filter element with the operating medium 8 Press the new filter element down into the filter mount by turning it slightly Do not use excessive force or a hammer etc 9 Check the O ring on the cover for damage and replace it if necessary Lightly wet the O ring on the cover with medium HYDAC FILTER SYSTEMS GMBH en us Page 28 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17...

Page 29: ...r while doing so It must not be damaged 11 Fold the four screws up and turn them clockwise evenly crosswise 12 Close the drain valve 13 Switch the unit on 14 Check the unit for any leaks 15 The unit is ready for operation HYDAC FILTER SYSTEMS GMBH en us Page 29 36 BeWa OF5 F_L 3160337e en us 2011 01 17 doc 2011 01 17 ...

Page 30: ...een reached Replace the filter element Differential pressure 2 5 bar The viscosity of the fluid is too high Warm the oil The pump is conveying in the wrong direction Check the direction of rotation of the motor If necessary rotate the phases using the phase inverter in the connection plug No flow The suction hose is positioned above the fluid Sufficiently immerse the suction hose in the medium No ...

Page 31: ... BN4HC V KB 20 µm FPM 1263643 Filter element 0330 R 040 AM KB 40 µm NBR 1272067 Filter element 0330 R 040 AM KB 40 µm FPM 1266563 Filter element 0330 R 003 BN AM KB 3 µm NBR 1272069 Filter element 0330 R 003 BN AM V KB 3 µm FPM 1276690 Filter element 0330 R 010 BN AM KB 10 µm NBR 1272068 Filter element 0330 R 010 BN AM V KB 10 µm FPM 301227 Filter element 1300 R 003 BN4HC KB 3 µm NBR 1263059 Filte...

Page 32: ...auge version 2 VM 2 C 0 NBR 311645 Differential pressure gauge version 2 VM 2 C 0 FPM 304632 Differential pressure gauge version 3 230V VM 2 D 0 NBR 307847 Differential pressure gauge version 3 230V VM 2 D 0 FPM 304651 Differential pressure gauge version 3 24V VM 2 D 0 NBR 312682 Differential pressure gauge version 3 24V VM 2 D 0 FPM 316556 Disposing of the OF5 When decommissioning and or disposin...

Page 33: ...ating pressure 4 5 bar max Permissible suction pressure at suction port 0 4 0 6 bar Viscosity range 15 250 mm s 15 800 mm s Fluid temperature 10 80 C Ambient temperature 10 40 C Seals gaskets NBR FPM IP class IP 54 Power cable length 6 m Length of suction pressure hose 3 m standard Suction hose NW30 with lance Hose connections Pressure hose NW 25 with lance Weight 75 kg Filter element type Betamic...

Page 34: ...otor voltage M 230 V 50 Hz 1 Ph PE N 380 420 V 50 Hz 3 Ph PE 440 480 V 60 Hz 3 Ph PE S 500 600 V 50 Hz 3 Ph PE 500 600 V 60 Hz 3 Ph PE X other voltage Filter size 1 Filter size 0330 2 Filter size 1300 Filter material of element B Betamicron BN4HC A Aquamircon BN AM AM Filtration rating 03 3 µm BN4HC BN AM 05 5 µm BN4HC BN 10 10 µm BN4HC BN AM 20 20 µm BN4HC BN 40 40 µm AM Clogging indicator E Stan...

Page 35: ...us in writing will cause this declaration to lose its validity Designation Filter aggregate Type OF 5 mobile series Part no Serial no EU Machinery Directive 2006 42 EC EU Electrical Equipment Regulations 2006 95 EC EMC Guideline 2004 108 EC Safety of machinery and devices EN 12100 1 2 2009 12 22 Dr Andreas Schunk Date Name CE authorized person Executive director Documentation Representative Mathia...

Page 36: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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