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5 | Mounting/Installing

HYDAC FILTER SYSTEMS GMBH

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BA DATA+ BOX 4573319 en-us web

5 Mounting/Installing

This chapter provides instructions on assembly, installation
and commissioning.

5.1 Installing with installation clamp (accessory)

The installation clamp is placed around the DATA+ BOX and
then tightened with the hexagon nuts.

The assembly thus created can also be fastened by means of
the thread, for example to a machine frame.

Alternatively, remove the retaining plate and mount the DATA+
BOX at the place of installation with the installation clamp only.

Note the maximum torque of 10 Nm.

All dimensions in mm.

Fig. 7:

Dimensions with clamp (accessory)

1

2

3

4

5

6

7

8

9

10

A

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Summary of Contents for DATA+BOX

Page 1: ...DATA BOX Operating Instruction English translation of original instructions Document No 4573319 ...

Page 2: ... 9046 E mail filtersystems hydac com Homepage www hydac com Court of Registration Saarbrücken HRB 17216 Executive directors Mathias Dieter Dipl Kfm Wolfgang Haering Documentation Representative The contact data of the Documentation Representative is Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Germany Telephone 49 6897 509 1511 Fax 49 6897 509 1394 E mail guenter h...

Page 3: ...fety information 10 1 3 Exclusion of liability warranty 11 1 4 Notes on copyright 11 2 Safety 12 2 1 Hazard symbols pictograms 12 3 Performance overview 14 3 1 Checking the scope of delivery 14 3 2 Intended Use 16 3 3 Improper use or use deviating from intended use 16 3 4 Technical data 17 3 5 Decoding the model code label 19 3 5 1 Model code 19 3 6 Dimensions 21 3 7 Function description 22 3 8 Co...

Page 4: ...y setting 36 7 Operation 37 7 1 Connection examples 37 8 Troubleshooting 42 9 Maintenance 43 10 Disposal Recycling 44 A Appendix 45 A 1 Finding accessories 45 A 1 1 Dust cap 45 A 1 2 Socket with screw clamp 45 A 1 3 Connection cable bushing open cable end 46 A 1 4 Connection cable socket open cable end shielded 47 A 1 5 Connection cable socket open cable end shielded 50 A 1 6 Cable coding 51 A 1 7...

Page 5: ...is manual are meant for general illustration purposes Therefore representations and functional options can deviate from the delivered product We reserve the right to modifications to the contents of this manual without prior notice 1 1 Target group of the manual This manual was created for the following target group Target group Tasks Owner Keep this manual and the applicable doc uments at the ins...

Page 6: ...he following information on the title page of this manual Short name of the product Product name Operating and Maintenance Instructions Document no 12345678 English translation of original instructions Valid from from s no 1 5 2 4 3 Fig 1 Overview labeling of the title page 1 Short name of the product product name 2 Type of document 3 Language 4 Document no Index 5 Supplementary instructions regar...

Page 7: ...absolutely required for carrying out a work activity on the product and are marked with a check mark and are in bold in the text An example for the representation of requirements ü he product is assembled and connected ü The product is switched off 1 Switch the product on 1 2 3 Representation of procedural instructions In the case of procedural instructions there are the two follow ing representat...

Page 8: ... intermediate results results In the case of some activities it is necessary to carry out work steps with intermediate results and end results Intermediate results are the consequence of activities they are marked with an indented arrow End results represent the end of an activity and are repre sented with a flag An example for a procedural instruction with intermediate re sult and final result 1 ...

Page 9: ...the manual Tip for handling the product Required tool 1 2 6 Representation of warning general safety information All the warning general safety information in this manual are highlighted with pictograms and signal words The pictogram and the signal word give you information of the risk level of the danger Warning General Safety Information which is placed ahead of each activity are represented as ...

Page 10: ...zardous situation with a medium level of risk which if not avoided can result lethal or serious injury CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk which if not avoided can result in mi nor or moderate injury NOTICE NOTICE The signal word indicates a hazardous situation with a high level of risk which if not avoided will result in damage to property ENVI...

Page 11: ...ese instructions In particular we shall not be liable for lost profit or other financial loss This exclusion of liability does not apply in cases of intent and gross negligence Moreover it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed nor in cases of culpable harm to life physical in jury and damage to health If we negligently breach any mate ...

Page 12: ...to persons property or to the surroundings Observe these safety symbols pictograms and act with particular caution in such cases Always keep all symbols pictograms intact and legible Warning signs used These marks can be found for all safety and warning instruc tions in this manual which indicate particular dangers to per sons property or the environment Danger point warning Signs used for giving ...

Page 13: ...gnize potential dan gers Specialist personnel Electrician Such persons have specific specialist training and several years work experience They are able to as sess and perform the work assigned to them they are also able to recognize potential dangers Specialist personnel Mechanic Such persons have specific specialist training and several years work experience They are able to as sess and perform ...

Page 14: ...many machines that use bus protocols usual in the trade The broad supply voltage range enables operation with vari ous possibly already present voltage sources Special features of the DATA BOX Bus connections for Ethernet RS485 CAN bus and USB Direct connection via M12x1 connector Voltage supply from modules or sensors for RS 485 and CAN bus up to a total of 3A possible via the DATA BOX voltage co...

Page 15: ...BH Performance overview 3 BA DATA BOX 4573319 en us web 15 64 Qty Designation 1 DATA BOX 1 Operating instructions this document Tab 2 Checking the Scope of Delivery Fig 2 Checking the Scope of Delivery 1 2 3 4 5 6 7 8 9 10 A ...

Page 16: ... with the corresponding mating connectors while observing the mounting pattern described in this in struction Continuous operation 3 3 Improper use or use deviating from intended use Improper use or use deviating from intended use may result in hazards and or will damage the device or peripheral devices connected to it Examples of improper use or use deviating from intended use include Sum of the ...

Page 17: ... as supply voltage RS485 interface Terminator 120 Ω speed 1 Mbit s Uout same as supply voltage with CMX implemented re ports Modbus RTU LAN Ethernet 10 100 Mbit s BASE T with CMX implemented re ports Modbus TCP Port 502 OPC UA Port 4840 among others Tab 3 Interfaces Supply voltage 12 24 V 20 protection against polarity reversal short circuit and brief overvoltage Current consumption Idle 80 mA loa...

Page 18: ...GB eMMC memory can be expanded via µSD card Permissible ambient tempera ture range 20 70 C Permissible relative humidity 5 95 relative humidity non condensing Permissible storage tempera ture 40 85 C Permitted relative humidity during storage 5 95 relative humidity non condensing Protection class IP 65 Housing dimensions 172 x 55 3 x133 7 mm Body Aluminum housing Weight 630 g Tab 5 Electrical data...

Page 19: ... BOX see the name plate Always mention the part no and the serial no when con tacting HYDAC Fig 3 Decoding the name plate Row Description Model For details see Model code 19 P N Part no S N Serial number Date Year week of production hardware index Tab 6 Decoding the name plate 3 5 1 Model code The DATA BOX has the following model code 1 2 3 4 5 6 7 8 9 10 A ...

Page 20: ...duct series Accumulator volume Housing DATA BOX 32 M 000 DATA BOX M MLC Flash S pSLC Flash Type of memory extension 016 16 Gigabytes 032 32 Gigabytes 064 64 Gigabytes 128 128 Gigabytes Modification 000 Standard Aluminum housing protection class IP65 Fig 4 Model Code 1 2 3 4 5 6 7 8 9 10 A ...

Page 21: ...DAC FILTER SYSTEMS GMBH Performance overview 3 BA DATA BOX 4573319 en us web 21 64 3 6 Dimensions The DATA BOX has the following dimensions 172 mm 55 3 mm 133 7 mm Fig 5 Dimensions 1 2 3 4 5 6 7 8 9 10 A ...

Page 22: ...ll as data from additional sensors and interfaces and to evaluate this data Data obtained in this way can then be forwarded to higher level systems such as cloud solutions Standard industry interfaces are implemented In conjunction with the DATA BOX with the HYDAC CMX software the data can be collected and evaluated via the following bus protocols and software interfaces Modus RTU and TCP OPC UA c...

Page 23: ... overview 3 BA DATA BOX 4573319 en us web 23 64 3 8 Connection overview The DATA BOX has the following connections and display LEDs Fig 6 Connection overview 1 POWER Supply voltage 2 CAN CAN interface e g for CANopen 1 2 3 4 5 6 7 8 9 10 A ...

Page 24: ...24 64 BA DATA BOX 4573319 en us web 3 USB USB port 4 RS 485 RS 485 interface e g for Mod bus RTU 5 ETH 0 Ethernet LAN connection 6 ETH 1 Ethernet LAN connection 7 LED POWER Operation indicator 8 LED STATUS Status display RGB LED 1 2 3 4 5 6 7 8 9 10 A ...

Page 25: ...9 en us web 25 64 4 Transportation Storage Please transport the DATA BOX packed in the packaging supplied Store the DATA BOX in a clean dry place in the original packing if possible Observe the storage conditions given in Chapter Technical data 17 1 2 3 4 5 6 7 8 9 10 A ...

Page 26: ...The installation clamp is placed around the DATA BOX and then tightened with the hexagon nuts The assembly thus created can also be fastened by means of the thread for example to a machine frame Alternatively remove the retaining plate and mount the DATA BOX at the place of installation with the installation clamp only Note the maximum torque of 10 Nm All dimensions in mm Fig 7 Dimensions with cla...

Page 27: ...ed The straps are then refastened with the screws Fig 8 Installing with wall holder The wall holder can be found in chapter Finding accessories 45 5 3 Making the electrical connections Connect the DATA BOX with the connection cable available as an accessory Details regarding the connections and the contact assignment to the connectors sockets can be found in the following chap ters 1 2 3 4 5 6 7 8...

Page 28: ...ment at POWER connection The POWER connection plug has the following contact assign ment PIN Signal Description 1 DC IN 12 24 V DC supply voltage 2 n c Not connected 3 GND Supply voltage GND 4 n c Not connected 5 n c Not connected S Shield Shield Tab 7 POWER contact assignment 5 3 2 Contact assignment at CAN connection The CAN connection socket has the following assignment PIN Signal Description 1...

Page 29: ... con nected S Shield Shield Shield Tab 9 USB contact assignment 5 3 4 Contact assignment at RS 485 connection The RS 485 connection socket has the following assignment PIN Signal Description 1 VOUT 12 24 V DC voltage output 2 RS485_B differential data pair 3 GND GND voltage output 4 RS485_A differential data pair 5 not con nected S Shield Shield Tab 10 RS 485 contact assignment 5 3 5 Contact assig...

Page 30: ... the DATA BOX does not provide a direct connection for input devices such as keyboard and mouse or for a screen It functions as a server and is queried by the user via a client In the simplest scenario the client is a PC or laptop end de vice that is directly connected to one of the Ethernet interfaces of the DATA BOX via a network switch router At the plant the Ethernet connections are set in suc...

Page 31: ...le connect the ETH 1 connection of the DATA BOX to a network con nection of your end device 2 Connect a suitable power supply unit to the POWER connection of the DATA BOX and switch it on ð The POWER LED of the DATA BOX lights up in green 3 Open an HTML5enabled browser We recommend Google Chrome or Mozilla Firefox Keep your browser updated to the latest version 4 In the address bar enter https 192...

Page 32: ...er name admin default Password admin default Then after a short time change the password in your profile Fig 10 Login screen 7 Once you ave logged in successfully you are taken to the station overview In the left menu click on Docu ments and then on the Operating Instructions You can find everything you need to know about the CMX soft ware on your DATA BOX there 1 2 3 4 5 6 7 8 9 10 A ...

Page 33: ...stalling 5 BA DATA BOX 4573319 en us web 33 64 Fig 11 Station overview 8 Downloads is where you can find other documents and pre fabricated elements for use in the software O The login has been successfully completed 1 2 3 4 5 6 7 8 9 10 A ...

Page 34: ...TA BOX and switch it on ð The POWER LED of the DATA BOX lights up in green 2 Open an HTML5enabled browser We recommend Google Chrome or Mozilla Firefox Keep your browser updated to the latest version 3 In the address bar enter https 192 168 3 11 Enter exactly in this format then https 4 Your browser may show a warning message that the connection is insecure This is due to a missing valid certifica...

Page 35: ... Login screen 6 Once you ave logged in successfully you are taken to the station overview In the left menu click on Docu ments and then on the Operating Instructions You can find everything you need to know about the CMX soft ware on your DATA BOX there Fig 14 Station overview 7 Downloads is where you can find other documents and pre fabricated elements for use in the software O The login has been...

Page 36: ... the following default settings IP address through DHCP server Sub network through DHCP server Tab 12 ETH 0 factory setting IP address 192 168 3 11 Sub network 255 255 255 0 Tab 13 ETH 1 factory setting User name admin Password admin Tab 14 The Login factory setting login information for the CMX framework 1 2 3 4 5 6 7 8 9 10 A ...

Page 37: ...upply voltage The status LED is a RGB LED which you can actuate for dif ferent studies with colors of your choice via the CMX software In the following you will find examples regarding the DATA BOX 7 1 Connection examples Here you will find connection examples regarding the DATA BOX or or 24 V DC ZBE 75 Fig 15 DATA BOX supply voltage 1 2 3 4 5 6 7 8 9 10 A ...

Page 38: ...FILTER SYSTEMS GMBH 38 64 BA DATA BOX 4573319 en us web ZBE 65 Fig 16 Example DATA BOX and CAN Bus End device or network CSI C 11 RJ45 ZBE 91 I O module M8x1 Fig 17 Example 1 DATA BOX and Ethernet 1 2 3 4 5 6 7 8 9 10 A ...

Page 39: ...3 4 GND Das bedeuter das falles erforderlich adaptiert werden muss HINWEIS HYDAC Module nicht direkt anschließen stets die Adapterleitung ZBE84 verwenden Fig 19 Example DATA BOX and I O_module The I O modules always require 24 V DC doubled Pin 1 2 with 24 V DC Pin 3 4 Ground GND This means that in case it must be adapted NOTICE Do not connect HYDAC Interfaces module di rectly to do that always use...

Page 40: ...HYDAC FILTER SYSTEMS GMBH 40 64 BA DATA BOX 4573319 en us web End device or network CSI C 11 M12x1 RJ45 DATA BOX M12x1 Fig 20 Example DATA BOX and I O_module 24 V DC Fig 21 Example DATA BOX 1 1 2 3 4 5 6 7 8 9 10 A ...

Page 41: ...HYDAC FILTER SYSTEMS GMBH Operation 7 BA DATA BOX 4573319 en us web 41 64 Fig 22 Example DATA BOX 2 1 2 3 4 5 6 7 8 9 10 A ...

Page 42: ...tage in correct or not present Check the supply voltage No supply voltage at the sensors mod ules for the RS 485 and or CAN Supply voltage in correct or not present Contact HYDAC Service Setting up not pos sible The DATA BOX is not reachable via LAN Connectivity prob lem through other DHCP servers in the network Connect the DATA BOX di rectly to the end de vice via ETH 0 Disconnect the DHCP sever ...

Page 43: ...HYDAC FILTER SYSTEMS GMBH Maintenance 9 BA DATA BOX 4573319 en us web 43 64 9 Maintenance The DATA BOX is maintenance free 1 2 3 4 5 6 7 8 9 10 A ...

Page 44: ... Dismount and recycle the product that cannot be used any more not as a whole unit but in individual parts and according to the kind of the materials After dismantling and separating all the parts by sorting them correctly dispose of the product in an environmentally friendly manner 1 2 3 4 5 6 7 8 9 10 A ...

Page 45: ...9729 Wall mount Tab 16 Accessories A 1 1 Dust cap Fig 23 Dust cap Part no Designation 6079195 Dust cap for plug nickel plated Lock any unused unconnected plugs sockets with a dust cap For details see Accessories A 1 2 Socket with screw clamp Here you will find sockets for assembling connection cables or connecting cables Fig 24 ZBE 5 pin socket with a screw clamp Part no Designation 6049128 5 pin ...

Page 46: ...screw clamp ZBE0P Fig 27 ZBE44 8 pin socket with a screw clamp Part no Designation 3281243 8 pin socket with a screw clamp ZBE44 A 1 3 Connection cable bushing open cable end Here you will find connection cables with open cable ends for connecting sensors interfaces etc Fig 28 ZBE 47 xx Connection cable socket 5 pin Part no Designation 3484562 Connection cable socket 5 pin open cable end length 5 ...

Page 47: ...1 Connection cable socket angled 5 pin open cable end length 5 m ZBE08 05 Fig 30 ZBE0P xx ZBE0P xx Part no Designation 6052697 Connection cable socket angled 8 pin open cable end length 2 m ZBE0P 02 6052698 Connection cable socket angled 8 pin open cable end length 5 m ZBE0P 05 A 1 4 Connection cable socket open cable end shielded Here you will find shielded connection cables with open cable end f...

Page 48: ... angled 5 pin open cable end Part no Designation 6019455 Connection cable shielded socket angled 5 pin open cable end length 2 m ZBE08S 02 6019456 Connection cable shielded socket angled 5 pin open cable end length 5 m ZBE08S 05 6023102 Connection cable shielded socket angled 5 pin open cable end length 10 m ZBE08S 10 6117350 Connection cable shielded socket angled 5 pin open cable end length 20 m...

Page 49: ...ZBE42S 02 3281239 Connection cable shielded 8 pin socket open cable end length 5 m ZBE42S 05 3449681 Connection cable shielded 8 pin socket open cable end length 10 m ZBE42S 10 4032982 Connection cable shielded 8 pin socket open cable end length 15 m ZBE42S 15 3654932 Connection cable shielded socket 8 pin open cable end length 20 m ZBE42S 20 1 2 3 4 5 6 7 8 9 10 A ...

Page 50: ... for connecting sensors interfaces etc Fig 34 ZBE48S xx Connection cable shielded plug 8 pin open cable end Part no Designation 6072261 Connection cable shielded plug 8 pin open cable end length 2 m ZBE48S 02 6245278 Connection cable shielded plug 8 pin open cable end length 5 m ZBE48S 05 6072262 Connection cable shielded plug 8 pin open cable end length 10 m ZBE48S 10 1 2 3 4 5 6 7 8 9 10 A ...

Page 51: ... 2 3 4 5 Fig 35 Cable coding socket plug 5 pin 1 2 3 4 5 white brown black grey blue 1 2 3 4 5 6 Shield 6 Socket Plug 1 2 3 4 5 white brown black grey blue 1 2 3 4 5 6 Shield 6 Fig 36 Cable coding socket plug 5 pin shielded 2 3 4 5 6 7 8 1 white brown green yellow grey pink blue red 1 2 3 4 5 6 7 8 Socket Plug 2 3 4 5 6 7 8 1 white brown green yellow grey pink blue red 1 2 3 4 5 6 7 8 Fig 37 Cable...

Page 52: ...en us web 2 3 4 5 6 7 8 1 white brown green yellow grey pink blue red 1 2 3 4 5 6 7 8 Shield 9 9 Socket Plug 2 3 4 5 6 7 8 1 white brown green yellow grey pink blue red 1 2 3 4 5 6 7 8 Shield 9 9 Fig 38 Cable coding socket plug 8 pin shielded 1 2 3 4 5 6 7 8 9 10 A ...

Page 53: ...cket plug Part no Designation 4193586 Connection cable 5 pin socket plug length 0 5 m ZBE30 005 6040851 Connection cable 5 pin socket plug length 2 m ZBE30 02 6053924 Connection cable 5 pin socket plug length 3 m ZBE30 03 6040852 Connection cable 5 pin socket plug length 5 m ZBE30 05 3729098 Connection cable shielded 8 pin socket plug length 10 m ZBE30S 10 Fig 40 ZBE43 xx Connection cable 8 pin so...

Page 54: ...nection cable Ethernet patch 4 pin socket RJ45 plug length 10 m ZBE45 10 4509184 Connection cable Ethernet patch 4 pin socket RJ45 plug length 20 m ZBE45 20 4217234 Connection cable Ethernet patch 4 pin socket RJ45 plug length 30 m ZBE45 30 A 2 Contacting Customer Service Contact data such as the telephone numbers e mail and mail ing addresses for the Hotline product support Customer Ser vice Bran...

Page 55: ...HYDAC FILTER SYSTEMS GMBH Appendix A BA DATA BOX 4573319 en us web 55 64 Fax 49 6897 509 324 E mail service hydac com Homepage www hydac com Tab 17 HYDAC Service Germany 1 2 3 4 5 6 7 8 9 10 A ...

Page 56: ...Kfm Wolfgang Haering Registered seat of company 66280 Sulzbach Saar Court of Registration Saarbrücken HRB 17216 Value added tax identification number DE 815001609 Tax number 040 110 50773 Documentation Representative c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone Fax E Mail Page 1 of 2 Product Details Description Type Part no Serial no 3489902 Günter Harge 49 6897 509 1...

Page 57: ...ation Representative c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone Fax E Mail Page 2 of 2 3489902 Günter Harge 49 6897 509 1511 49 6897 509 1394 guenter harge hydac com Applied standards Electromagnetic compatibility Immunity for industrial environments Industrial scientific and medical equipment Radio disturbance DIN EN 61000 6 2 2019 11 DIN EN 55011 2018 05 Electroma...

Page 58: ...9 Browser safety warning example MozillaFirefox 32 Fig 10 Login screen 32 Fig 11 Station overview 33 Fig 12 Browser safety warning example MozillaFirefox 34 Fig 13 Login screen 35 Fig 14 Station overview 35 Fig 15 DATA BOX supply voltage 37 Fig 16 Example DATA BOX and CAN Bus 38 Fig 17 Example 1 DATA BOX and Ethernet 38 Fig 18 Example 2 DATA BOX and Ethernet 39 Fig 19 Example DATA BOX and I O_modu...

Page 59: ...8S xx Connection cable shielded socket angled 5 pin open cable end 48 Fig 33 ZBE42S xx Connection cable shielded socket 8 pin open cable end 48 Fig 34 ZBE48S xx Connection cable shielded plug 8 pin open cable end 50 Fig 35 Cable coding socket plug 5 pin 51 Fig 36 Cable coding socket plug 5 pin shielded 51 Fig 37 Cable coding socket plug 8 pin 51 Fig 38 Cable coding socket plug 8 pin shielded 52 Fi...

Page 60: ...ab 6 Decoding the name plate 19 Tab 7 POWER contact assignment 28 Tab 8 CAN contact assignment 28 Tab 9 USB contact assignment 29 Tab 10 RS 485 contact assignment 29 Tab 11 ETH 0 ETH 1 contact assignment 30 Tab 12 ETH 0 factory setting 36 Tab 13 ETH 1 factory setting 36 Tab 14 The Login factory setting login information for the CMX framework 36 Tab 15 Troubleshooting 42 Tab 16 Accessories 45 Tab 1...

Page 61: ... Glossary DHCP Dynamic Host Configuration Proto col makes it possible for a DHCP server to automatically assign IP addresses to clients General Terms and Conditions The General Terms and Conditions are available at our home page www hydac com General Terms and Conditions ...

Page 62: ...tion Representative 2 E EC declaration of conformity 56 Exclusion of Liability 11 F Factory setting ETH 0 36 ETH 1 36 Login 36 H Hotline 54 HYDAC Branch offices 54 General Terms and Conditions 11 Product support 54 Service 54 Service partners 54 Terms of delivery 11 I Imprint 2 M Manufacturer 2 P Publisher 2 T Technical data 17 W Warranty 11 ...

Page 63: ......

Page 64: ...www hydac com ...

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