Hydac CSI-C-11 Operating Instruction Download | Manualshive

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HYDAC FILTER SYSTEMS GMBH

Glossary

BeWa CSI-C-11 4548075 from_V250-V253 en-us web

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DIN

Abbreviation for Deutsches Institut
für Normung.

FluMoS

The FluidMonitoring Toolkit FluMoS
is a package of drivers and
programs that helps you to integrate
HYDAC sensors into your own user
environment / software. To this end,
you will have access to all the
HYDAC program libraries, a
detailed description and help as
well as example programs in
various software languages.

FluMoS light

FluMoS light is available as a
download from the homepage at
www.hydac.com zur. FluMoS light
can read a maximum of 3 sensors
via LAN / W-LAN or Bluetooth,
depending on your terminal device.

FluMoS mobile

You can get FluMoS mobile for your
mobile terminal device on Android
operating system on the Google
Play Store. FluMoS mobile can read
sensors via W-LAN or Bluetooth
depending on your terminal device.

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Summary of Contents for CSI-C-11

Page 1: ...r Interface Operating Instruction English translation of original instructions Document No 4548075a Follow these instructions for proper and safe use Keep for future reference Valid from firmware versions up V 2 50 to V 2 53 ...

Page 2: ... 509 9046 E mail filtersystems hydac com Homepage www hydac com Court of Registration Saarbrücken HRB 17216 Executive directors Mathias Dieter Dipl Kfm Wolfgang Haering Documentation Representative The contact data of the Documentation Representative is Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Germany Telephone 49 6897 509 1511 Fax 49 6897 509 1394 E mail guent...

Page 3: ...information 11 1 3 Exclusion of liability warranty 12 1 4 Notes on copyright 12 2 Safety information 13 2 1 Observing environmental precautions 13 2 2 Danger notifications 13 3 Product and technical specifications 15 3 1 Scope of delivery 16 3 2 Dimensions 17 3 3 Proper Designated Use 18 3 4 Improper Use or Use Deviating from Intended Use 19 3 5 Technical Data 20 3 6 Decoding the model code label ...

Page 4: ...rmat 51 7 1 2 3 Input Register map Example with sensors CS1000 and AS1000 53 7 1 3 Reading measurement protocols values via FluMoT 54 7 1 4 Reading measurement protocols via FTP 54 7 2 Evaluating Reading the signal light 54 7 2 1 Method for the determination of contamination limit values according to ISO 12669 55 7 2 2 Method for the determination of contamination limit values according to the Con...

Page 5: ...BH Table of Contents BeWa CSI C 11 4548075 from_V250 V253 en us web v A Appendix 69 A 1 Contacting Customer Service 69 A 2 Finding accessories 70 A 2 1 ZBECSI 60 connection adapter Connection overview 74 Glossary 78 Index 81 ...

Page 6: ...ns in this manual are meant for general illustration purposes Therefore representations and functional options can deviate from the delivered product We reserve the right to make changes to the contents of this manual without prior notice 1 1 Target group of the manual This manual was created for the following target group Target group Tasks Owner Keep this manual and the applicable documents at t...

Page 7: ...ct Product name Operating and Maintenance Instructions Document no 12345678 English translation of original instructions Valid from from s no 1 5 2 4 3 Fig 1 Overview labeling of the title page 1 Short name of the product product name 2 Type of document 3 Language 4 Document no Index 5 Supplementary instructions regarding the validity of the manual optional Please note that you can directly access...

Page 8: ...product is assembled and connected ü The product is switched off 1 Switch the product on 1 2 3 Representation of procedural instructions In the case of procedural instructions there are the two following representations Procedural instructions with a fixed sequence Procedural instructions whose sequence must be complied with without fail are listed with sequential numbering 1 2 3 etc An example fo...

Page 9: ...teps with intermediate results and end results Intermediate results are the consequence of activities they are marked with an indented arrow End results represent the end of an activity and are repre sented with a flag An example for a procedural instruction with intermediate result and final result 1 Switch the product on ð The display lights up 2 Press the button O The product is now ready for u...

Page 10: ... end of the manual Tip for handling the product Required tool 1 2 6 Representation of warning general safety information All the warning general safety information in this manual are highlighted with pictograms and signal words The pictogram and the signal word give you information of the risk level of the danger Warning General Safety Information which is placed ahead of each activity are represe...

Page 11: ...ates a hazardous situation with a medium level of risk which if not avoided can result lethal or serious injury CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk which if not avoided can result in minor or moderate injury NOTICE NOTICE The signal word indicates a hazardous situation with a high level of risk which if not avoided will result in damage to prope...

Page 12: ...pect of the information in these instructions In particular we shall not be liable for lost profit or other financial loss This exclusion of liability does not apply in cases of intent and gross negligence Moreover it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed nor in cases of culpable harm to life physical injury and damage to health If we ...

Page 13: ...ium is released into the environment soil or water Environmentally tip Operating fluid operating medium is released into the soil or water Environmental hazard u Remove any escaped operating fluid operating medium immediately and dispose of it in an environmentally sound manner 2 2 Danger notifications The following residual risks can occur in the various life phases of the product Life phase Comm...

Page 14: ...s NOTICE Connection of more than two HSI SMART sensors Faulty or no communication u Connect maximum two HSI SMART sensors to the CSI C 11 NOTICE Connection of more than four permitted analog sensors Faulty or no communication u Connect maximum four permitted analog sensors to the CSI C 11 NOTICE Exceeding the maximum permitted line length Erroneous or no communication u Note the maximum permitted ...

Page 15: ...d if the limit values are exceeded the CSI C 11 will auto matically send out an alarm by e mail or via the integrated Ethernet and fieldbus interface Modbus Furthermore they enable measured values to be transmitted to the higher level company networks condition monitoring systems Condition Monitoring or control systems PLC as well as to the HYDAC CMX cloud The special features of the CSI C 11 are ...

Page 16: ...he ConditionSensor Interface is packaged and delivered in a ready to use preset condition Before commissioning the unit check the contents of the package for completeness The following items are supplied Qty Description 1 ConditionSensor Interface CSI C 11 1 Operating instructions this document Tab 2 Scope of Delivery 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 17: ...MBH Product and technical specifications 3 BeWa CSI C 11 4548075 from_V250 V253 en us web 17 84 3 2 Dimensions The CSI C 11 has the following dimensions Fig 2 CSI C 11 dimensions All dimensions in mm 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 18: ...able LAN and wire lessly W LAN to stationary e g desktop PC and mobile devices e g smartphone Furthermore the CSI C 11 has an internal memory with which the interface can also be used as a data logger Depending on the device type for example you could connect two HSI SMART sensors and four analog sensors For example Permitted HSI SMART sensors digital ContaminationSensor CS1000 Series AquaSensor A...

Page 19: ...r use deviating from intended use may result in hazards and or will damage the sensor Examples of improper use or use deviating from intended use include Operating with sensors that are not permitted Operating with more than two HSI SMART sensors Operating with more than four permitted analog sensors Modifications to the interface made by the user or purchaser 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 20: ...500 Ω 0 20 mA load 500 Ω 0 10 V 0 5 V 2 10 V 1 5 V Measurement accuracy 0 2 FS FullScale Tab 3 Input data LAN Ethernet 10 Base T 100 Base TX Protocols HSI TCP IP Port 49322 Modbus TCP Port 502 HTTP FTP Port 20 21 SMTP Port 25 465 587 W LAN 2 4GHz IEEE 802 11 b g n Protocols HSI TCP IP Port 49322 HTTP Port 80 RS485 2 wire half duplex Protocol Modbus RTU Tab 4 Output data Power supply 12 24 V DC 10 ...

Page 21: ... accor dance with DIN VDE 0627 oder W LAN with FluMoS mobile or LAN with FluMoS professional Tab 5 Electrical data Variable 64 MB Storage interval 60 seconds 1 300 days in CS1000 HLB1400 Storage interval 60 minutes 83 000 days in CS1000 HLB1400 Tab 6 Internal measured data memory Permitted ambient temperature range 25 85 C Permissable relative humidity 0 70 non condensing Permitted storage tempera...

Page 22: ...or identifying the product are found on the name plates on the product as well as their components Always mention the part no and the serial no when contacting HYDAC Fig 3 Name plate Row Description Model For details see Model code 23 P N Part no S N Serial number Date Year week of production hardware index Tab 8 Decoding the name plate 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 23: ...llowing Product series Signal output report 1 Body CSI C 11 0 0 0 000 Signal output report 2 Signal input CSI ConditionSensor Interface 11 Ethernet Modbus TCP HSI TCP IP C Metal housing compact Modification Signal output report 3 0 2x HSI SMRT 1 2x HSI SAMRT 4x analog W LAN HSI TCP IP 0 RS485 Modbus RTU 000 Standard 0 without Fig 4 Model code CSI C 11 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 24: ...AC CMX cloud for the purpose of an action oriented assessment of states of fluid power applications and their comparison with each other Wizard for setting limit values for particulate contamination in accordance with ISO 12669 Webserver over Wifi W LAN and Ethernet LAN for accessing measured data from your mobile device and or PC regardless of the operating system used e g Apple iOS Google Androi...

Page 25: ...I C 11 4548075 from_V250 V253 en us web 25 84 Fig 5 Connection overview LAN Lokal Aera Network W LAN Wireless Lokal Aera Network Sensor 2 IN Sensor 2 input Sensor 1 IN Sensor 1 input DC IN HSI Power supply LED Status LED for details see Operation 45 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 26: ...torage and transport Please transport the CSI packed in the packaging supplied Store the CSI in a clean dry place in the supplied packaging as far as is possible Only remove the packing just before installing the unit Observe the storage conditions given in Chapter Technical Data 20 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 27: ...ation on assembly installation and commissioning 5 1 Assembling the CSI The CSI C 11 has an assembly plate with two boreholes for wall mounting or mounting on an electric motor The position of the CSI can be as required while doing this Fig 6 Assembling the CSI C 11 This mounting plate is also meant for direct mounting on the HYDAC ConditionSensor Module CSM Economy 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 28: ...n and commissioning HYDAC FILTER SYSTEMS GMBH 28 84 BeWa CSI C 11 4548075 from_V250 V253 en us web Fig 7 Example CSI C 11 assembled on a CSM E Fig 8 Example CSI C 11 assembled on a motor pump assembly 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 29: ... 2 Connection overview Connect the CSI C 11 to the sensors and the supply voltage as shown below Fig 9 Connection overview LAN Lokal Aera Network W LAN Wireless Lokal Aera Network Sensor 2 IN Sensor 2 input Sensor 1 IN Sensor 1 input DC IN HSI Power supply LED Status LED for details see Operation 45 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 30: ...zation Tab 9 Pin assignment DC IN HSI 5 2 2 Pin assignment Sensor 1 IN The pin assignment of the connection socket Sensor 1 IN is as follows Fig 11 Sensor 1 IN Pin Signal Description 1 S1 12 24 V DC HSI SMART Sensor 1 Power supply 2 A1 Analog sensor 1 Analog input 1 3 S1 GND HSI SMART Sensor 1 Power supply GND 4 A2 Analog sensor 2 Analog input 2 5 S1 HSI HSI SMART Sensor 1 HSI Signal input 6 A3 An...

Page 31: ...SI SMART Sensor 2 Power supply GND 3 4 not assigned 3 5 S2 HSI HSI SMART Sensor 2 HSI Signal input Tab 11 Pin assignment Sensor 2 IN 5 2 4 Pin assignment LAN connection The pin assignment of the connection socket LAN is as follows Fig 13 LAN Pin Signal Description 1 ETH TX Network LAN Ethernet port for data transmission 2 ETH RX Network LAN Ethernet port for data reception 3 ETH TX Network LAN Eth...

Page 32: ...ning HYDAC FILTER SYSTEMS GMBH 32 84 BeWa CSI C 11 4548075 from_V250 V253 en us web 5 2 5 CSI C 11 Connection examples Here you will find connection examples for the CSI C 11 Fig 14 Connection example CSI C 11 0 0 0 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 33: ...DAC FILTER SYSTEMS GMBH Assembly installation and commissioning 5 BeWa CSI C 11 4548075 from_V250 V253 en us web 33 84 Fig 15 Connection example CSI C 11 CS1000 HDA48x6 A ETS7246 B 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 34: ...YDAC FILTER SYSTEMS GMBH 34 84 BeWa CSI C 11 4548075 from_V250 V253 en us web Fig 16 Connection example ZBE CSI 60 For further details on the ZBE CSI 60 connections see ZBECSI 60 connection adapter Connection overview 74 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 35: ...nd install it on your mobile device Then establish a connection to your mobile device via W LAN The CSI logs in with the SSID HYDAC_AP default setting When the connection is established you can make all the required settings in the dialog menu 5 3 1 2 Setting the CSI via LAN To set the CSI via the LAN connection proceed as follows ü The CSI C 11 is connected to the end device with a LAN cable 1 En...

Page 36: ...LAN connection proceed as follows ü The W LAN on CSI C 11 is activated This means that the CSI C 11 is in delivery state and the Wifi enable parameter 1 Establish a W LAN connection between the CSI C 11 and your mobile device The CSI C 11 logs in with the SSID HYDAC_AP Default settings 2 Enter the IP address 192 168 0 30 in the browser of your end device O You will reach the web interface of the C...

Page 37: ...conds SSID Name of the Access Point maximum 31 characters Security W LAN encryption can be switched on WPA2 Key Password for the encryption minimum 8 maximum 15 characters Wifi disable Switch the Wifi connection on off IP IP address of the LAN connection Subnet Subnet mask for the LAN connection Gateway Standard gateway for the LAN connection Time hh mm ss Time for the data logger Date dd mm yy Da...

Page 38: ...ate 19200 Parity None Data bits 8 Stop bits 1 Input Register Mapping Example using CS1000 AS1000 53 Working Pressure System operating pressure Duty Cycle Stress cycle Contamination Sensitive Sensitivity to contamination Systems Life Expectancy Expected system lifetime Cost of Component Replacement Cost of parts replacement Cost of Downtime Downtime costs Risk Risk of failure Hydraulic Component se...

Page 39: ...ail server Recipient Address E mail address of the recipient Start Messaging after min Delay until the first e mail Delay between Messages h Delay until the next e mail Send Mail Activation of the mail function Activate CMX Client Activation of the CMX Push to Cloud function Server Address CMX Settings Address of the CMX servers to which the data should be transferred Server Port Port of the CMX s...

Page 40: ...ser name for the web interface and the FTP access Current password Current password of the CSI user New Password New password that should be assigned Repeat new password Repeat input of the assigned password Use authentication Activation of the authentication for the web interface login Tab 14 Description of the default settings 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 41: ...HYDAC_AP Security OFF Key 12345678 Wifi Settings SSID HYDAC_AP Security OFF Key 12345678 Ethernet Settings IP 192 168 0 30 Subnet 255 255 255 0 Gateway 192 168 0 1 Time Date Settings Time hh mm ss Date dd mm yy Analog Settings Nur bei CSI C 11 x x 1 Analog 1 Channel Type OFF Name Analog 1 Unit bar Lower Range 0 Analog 2 Channel Type OFF Name Analog 2 Unit bar Lower Range 0 Analog 3 Channel Type OF...

Page 42: ...rmat New format Modbus RTU Settings Baudrate 19200 Parity Keine Data bits 8 Stop bits 1 Input Register Map See example Alert Settings ISO 12669 Working Pressure 0 60 bar Duty Cycle Light Contaminatio n Sensitivity Minimal System Life Expectancy 0 1000 h Cost of Component Replacement Low Cost of Downtime Low Risk Low Contamination Handbook Hydraulic Component Costum Pressure Level 140 bar Alerting ...

Page 43: ...ver User Password 12345678 Recipient Address recipient example com Start Messaging after min 30 Delay between Messages h 24 Send E Mail false CMX Settings Activate CMX Client false Server Address server adress com Server Port 443 Server User Name cmxUserName Server User Password cmxUserPassord Station ID 123456789 Datapoint ID 123456789 Save Time 30s Webinterface Settings Username Hydac Current Pa...

Page 44: ...y settings HYDAC FILTER SYSTEMS GMBH 44 84 BeWa CSI C 11 4548075 from_V250 V253 en us web Main Menu Default settings Use authentification false Tab 15 Default settings CSI C 11 0 0 1 000 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 45: ...ply to the CSI or plug the power supply unit into a suitable connector socket Note the status LED on the CSI during operation Status LED Fig 17 Status LED Status LED color Description LED does not light up No power supply Orange Boot phase Green Operation Red Errors see chapter Troubleshooting fault rectification 64 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 46: ...alues from the HYDAC sensors interfaces or devices FluMoS light is available for download on the homepage www hydac com Free download 3 sensors can be read evaluated FluMoS professional can be purchased as an accessory With costs 2 sensors which can be read evaluated parameterized Update authorization for Major Release FluMoS mobile for your mobile ANDROID device is available in the Google Play St...

Page 47: ...of drivers and programs that helps you to integrate HYDAC sensors into your own user environment software To this end you will have access to all the HYDAC program libraries a detailed description and help as well as example programs in various programming languages FluMoT can be purchased as an accessory with costs 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 48: ...bus protocol The measured values are provided via the Ethernet Modbus TCP or RS485 Modbus RTU The input registers described below apply to the TCP as well as the RTU version Modbus function Read Input Register Function code 0x04 The Modbus Read Input Register function is used to read one or more registers and to send back the data Two bytes are sent per register High Byte first You can set two dif...

Page 49: ...annel 1 32bit 0x000A Register Offset high byte 0x000B Register Offset low byte Channel 2 32bit 0x000C Register Offset high byte 0x000D Register Offset low byte Channel 3 32bit 0x000E Register Offset high byte 0x000F Register Offset low byte Channel 4 32bit 0x0010 Register Offset high byte 0x0011 Register Offset low byte Channel 5 32bit 0x0012 Register Offset high byte 0x0013 Register Offset low by...

Page 50: ...250 V253 en us web CSI C 11 Input Register Channel 24 32bit 0x0038 Register Offset high byte 0x0039 Register Offset low byte Tab 16 Input Register Mapping New Format The Offset register can be parameterized in the dialog menu default settings 0x0000 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 51: ...ter Device ID 16 char acters 8 registers with 2 characters each 0x0000 0x0001 0x0002 0x0003 0x0004 0x0005 0x0006 0x0007 Status Code 0x1000 Error Code 0x1001 Channel 1 32bit 0x2000 high byte 0x2001 low byte Channel 32 32bit 0x203E high byte 0x203F low byte Sensor 2 analog module Input Register Offset 0x8000 Device ID 16 char acters 8 registers with 2 characters each 0x8000 0x8001 0x8002 0x8003 0x80...

Page 52: ...Code 0x9000 Error Code 0x9001 Channel 1 32bit 0xA000 high byte 0xA001 low byte Channel 32 32bit 0xA03E high byte 0xA03F low byte Tab 17 Input register mapping Old format You can view the assignment of the input registers via the sensor dialog The assignment depends on the connected sensors 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 53: ...d AS1000 An example of the input register in the example with CS1000 and AS1000 can be found here You can view the assignment of the input registers by means of the sensor dialog The assignment depends on the connected sensors Fig 18 Input Register Map Example with CS1000 and AS1000 sensors The HSI bus addresses for Sensor 1 and Sensor 2 must be different 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 54: ...us without a password If the authentication option was selected for the CSI log in here with your assigned password and the user name Hydac Information on the activation of the authentication option as well as the assignment of your own password can be found in chapter Changing the access data for the web interface and FTP 62 7 2 Evaluating Reading the signal light The CSI is equipped with a signa...

Page 55: ... limit values according to the Contamination Handbook In the method Contamination Handbook the system provides a recommendation for determining a limit value for contami nation e g in accordance with ISO 4406 based on less well defined criteria Select the component which is most susceptible to contami nation in your system and the pressure range Press on Set Cleanliness Level and the limit values ...

Page 56: ... so that the mail server entered can be reached by the device 7 3 1 Example E mail settings on the web server The e mail settings in the example of the Gmail Googlemail mail server are given below Sender Name Sender Address Server Address Server User Name Server User Password Receipient Adress Start Messaging after min Delay between Messages h Send E Mail 24 30 example hydac com csiexample smtp go...

Page 57: ...uent chapters 7 4 1 Open display operate the web interface via LAN Using the web interface via LAN you have the option of displaying the current measured value and its course Measure of deleting or downloading the saved measurement reports Logs and of visualizing the monitoring of the measured values with a signal light display for the parameterized thresholds and the device status Info The device...

Page 58: ... from_V250 V253 en us web Fig 20 Web interface via LAN 1 Open the web interface see Setting the CSI via LAN 35 ð The web interface is displayed 2 Select the required information via the various tabs O Close the web interface by leaving the URL 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 59: ...the device status and info can be displayed in the Measure tab The option of managing measured value reports download delete is also available from the Logs tab The parameterization of the device can be analogous to the web interface via LAN or the FluMoS mobile app for Android end devices from the Settings tab Fig 21 Web interface via W LAN 1 Open the web interface see Setting the CSI via W LAN 3...

Page 60: ... stored in the settings in the device The same applies to the Station ID and Datapoint ID of the described measuring station The write interval in which the device transfers the measured data to the CMX can be param eterized using the Save Time setting Fig 22 CMX Settings Example of the settings For the measured values which should be transferred to CMX a corresponding station must be created for ...

Page 61: ...he Ethernet LAN is required It is necessary to first configure the Ethernet settings correctly the Gateway settings must also be configured correctly so that the entered CMX server can be accessed by the device For more information on the HYDAC CMX visit the website and scan the QR code or visit the URL https cmx hydac com 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 62: ... the Use authentication setting must be selected and confirmed using the OK key A restart is not required If you would like to change the assigned password the change must be approved by entering the current password in the Current Password field If you would like to deactivate the authentication for the web interface again enter the current assigned password and remove the tick for the Use authen...

Page 63: ...C FILTER SYSTEMS GMBH Performing Maintenance 8 BeWa CSI C 11 4548075 from_V250 V253 en us web 63 84 8 Performing Maintenance The ContaminationSensor Interface CSI is maintenance free 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 64: ...nna The distance from the CSI is too large The PC or the smartphone tablet is connected to another Access Point in the W LAN LED High Byte Low Byte Description Rectification Voltage is not supplied to the CSI Switch on the voltage supply to the CSI Green 0 0 No error Orang e 0 0 Booting phase the CSI does not respond during this time period Wait until the status LED is green or red Red 0 1 Error i...

Page 65: ...initial izing the W LAN module Restart the CSI Red 0 5 Initialization of the CSI Red 0 6 Error in the flash memory Delete the log memory and restart the CSI Red 0 16 Error while loading the user settings Restart the CSI Red 0 17 Error while saving the user settings Restart the CSI Red 0 18 Error while loading the default settings Restart the CSI Red 0 19 Error while saving the default settings Res...

Page 66: ...cannot establish a connection to the CMX Check the network connection and the CMX server settings Red 0 24 CMX Parse error connection to the server present data could not be stored Check the CMX data such as User name password Station ID and Datapoint ID Red 0 25 CMX Encode error Restart the CSI Red 1 X x Error code of sensor 1 Read the details in the documen tation for sensor 1 Red 2 y y Error co...

Page 67: ...0 1 0 0 0 1 0 0 X X X X X X X X X X X X X X 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Fig 23 Signal light Evaluating reading the Error Code 1 Green Measured values OK 2 Yellow CS1000 Measured value Limit value 1 0 ISO class AS HLB and MCS Measured value 80 of the limit value 3 Red The measured value has exceeded th...

Page 68: ...ecycling Dismount and recycle the product that cannot be used any more not as a whole unit but in individual parts and according to the kind of the materials After dismantling and separating all the parts by sorting them correctly dispose of the product in an environmentally friendly manner 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 69: ...ers e mail and mailing addresses for the Hotline product support Customer Service Branches service partners for maintenance repair and spare parts can be found always updated on our homepagewww hydac com HYDAC SYSTEMS SERVICES GMBH Friedrichsthaler Str 15 Werk 13 66450 Neunkirchen Heinitz Germany Telephone 49 6897 509 01 Fax 49 6897 509 324 E mail service hydac com Homepage www hydac com Tab 19 HY...

Page 70: ...rt no Double ended cordset L 0 5 m ZBE43 005 Line sheath color black 4193544 ZBE30 Connecting line unshielded black Socket M12x1 5 pole A Plug M12x1 5 pole coded Description Part no Connecting line L 0 5 m ZBE30 005 Line sheath color black 4193586 Connecting line L 2 m ZBE30 02 Line sheath color black 6040851 Connecting line L 3 m ZBE30 03 Line sheath color black 6053924 Connecting line L 5 m ZBE3...

Page 71: ...1 Socket 5 pole even Open cable end Description Part no Single ended cordset L 5 m a mm Line sheath color black ZBE47S 05 3527626 Single ended cordset L 10 m a mm Line sheath color black ZBE47S 10 3527627 Single ended cordset L 15 m a mm Line sheath color black ZBE47S 15 4033085 ZBE48S Single ended cordset shielded black Plug M12x1 8 pole A Open cable end 8 pole Description Part no Single ended co...

Page 72: ... green 3346100 Connecting line L 10 m ZBE45 10 Line sheath color green 3346101 Connecting line L 20 m ZBE45 20 Line sheath color green 4509184 Connecting line L 30 m ZBE45 30 Line sheath color green 4217234 ZBECSI 60 Connection adapter 6x M12x1 pole coded Description Part no Connection adapter 6x L 0 15 m ZBECSI 60 line sheath color for details see ZBECSI 60 connection adapter Connection overview ...

Page 73: ...HYDAC FILTER SYSTEMS GMBH Appendix A BeWa CSI C 11 4548075 from_V250 V253 en us web 73 84 Length Part no 1 8 m PS5 3399939 Tab 20 Power supply unit 1 2 3 4 5 6 7 8 9 1 0 A ...

Page 74: ...apters A1 A2 analog connection 5 pole Pin Description Description 1 Signal Analog current signal e g 4 20 mA 2 n c Not connected 3 Signal Analog current signal e g 4 20 mA 4 n c Not connected 5 n c Not connected Tab 21 A1 A2 analog connection 5 pole A3 analog connection 5 pole Pin Description Description 1 24VDC Power supply 24 V DC 2 n c Not connected 3 GND Supply voltage GND 4 Signal Analog volt...

Page 75: ...3 GND Power supply GND 4 n c Not connected 5 n c Not connected Tab 23 A4 analog connection 5 pole S1 S2 HSI SMART Sensor connection 8 pole Pin Description Description 1 24VDC Power supply 24 V DC 2 n c Not connected 3 GND Power supply GND 4 n c Not connected 5 HSI HYDAC Sensor Interface 6 n c Not connected 7 n c Not connected 8 n c Not connected Tab 24 S1 S2 HSI SMART Sensor connection 8 pole 1 2 ...

Page 76: ...mp assembly 28 Fig 9 Connection overview 29 Fig 10 DC IN HSI 30 Fig 11 Sensor 1 IN 30 Fig 12 Sensor 2 IN 31 Fig 13 LAN 31 Fig 14 Connection example CSI C 11 0 0 0 32 Fig 15 Connection example CSI C 11 CS1000 HDA48x6 A ETS7246 B 33 Fig 16 Connection example ZBE CSI 60 34 Fig 17 Status LED 45 Fig 18 Input Register Map Example with CS1000 and AS1000 sensors 53 Fig 19 Example E Mail Settings 56 Fig 20...

Page 77: ...t Sensor 1 IN 30 Tab 11 Pin assignment Sensor 2 IN 31 Tab 12 Pin assignment LAN connection 31 Tab 13 Default settings of the web server 35 Tab 14 Description of the default settings 37 Tab 15 Default settings CSI C 11 0 0 1 000 41 Tab 16 Input Register Mapping New Format 49 Tab 17 Input register mapping Old format 51 Tab 18 Troubleshooting 64 Tab 19 HYDAC Service Germany 69 Tab 20 Power supply uni...

Page 78: ...d machine availabilities Condition Monitoring Condition Monitoring German Zustandsüberwachung is based on a regular or continuous capture of the status information through measurement and analysis via machines systems and their components with the aim of conducting predictive maintenance programs based on the system condition predictive maintenance Contamination handbook The Contamination handbook...

Page 79: ...to all the HYDAC program libraries a detailed description and help as well as example programs in various software languages FluMoS light FluMoS light is available as a download from the homepage at www hydac com zur FluMoS light can read a maximum of 3 sensors via LAN W LAN or Bluetooth depending on your terminal device FluMoS mobile You can get FluMoS mobile for your mobile terminal device on An...

Page 80: ...ac com General Terms and Conditions HSI Abbreviation for HYDAC Sensor Interface HYDAC Sensor Interface is a digital interface and a report which enables sensors measurement devices and PCs to be networked HSI specifies the electrical connection and the type and manner of the binary data transfer of HYDAC sensors ISO 4406 ISO4406 is an international standard norm on the subject of Fluid technology ...

Page 81: ...on Representative 2 E Error code Evaluating reading the 66 Exclusion of Liability 12 F FluMoS 47 54 Download 46 light 46 mobile 46 professional 46 H Hotline 69 HYDAC Branch offices 69 General Terms and Conditions 12 Product support 69 Service 69 Service partners 69 Terms of delivery 12 I Imprint 2 Input register Mapping Example 53 Mapping New format 49 Mapping Old format 51 L LED Color 45 Status 4...

Page 82: ...LAN 31 Sensor 1 IN 30 Sensor 2 IN 31 Publisher 2 S Setting using FluMoS mobile 35 via LAN 35 via W LAN 36 Settings 41 signal light Evaluating the 54 T Technical data 20 Electrical data 21 Input data 20 Internal measured data memory 21 Other data 21 Output data 20 W Warranty 12 Web interface Login 35 ...

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