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HYDAC International FMM-O-M, Installation And Maintenance Instructions Manual

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HYDAC International FMM-O-M Installation And Maintenance Instructions Manual Download Page 18

FluidMonitoring Module – FMM-O-M 

Attaching the FMMP mechanically

 

Attaching the FMMP mechanically 

We recommend installing the unit vertically, so that the flow direction is from bottom 
to top. When selecting the installation site, check the ambient conditions such as 
temperature, dust, water, etc. The CS features a protection rating of IP 67 according 
to DIN 40050 / EN60529 / IEC 529 / VDE 0470 

The FMM can be mounted as follows: 

Ⓐ

 

the two mounting holes in the installation block using 2x cylindrical screws 
M6 x 55 mm according to ISO 4762 

Ⓑ

 

the two mounting holes in the CS 1000 using 2x cylindrical screws  
M8 x 50 mm according to ISO 4762 

Ⓒ

 

the four threaded holes in the installation block using 4x M6 screws 

HYDAC FILTER SYSTEMS GMBH 

en(us) 

Page 18 / 28

MoWa FMM-O-M 3492448a en-us 2010-12-15.doc 

2010-12-15

 

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Summary of Contents for FMM-O-M

Page 1: ...FMM O M FluidMonitoring Module Installation and Maintenance Instructions English translation of original instructions Document No 3492448a ...

Page 2: ...h errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in future editions We welcome any suggestions for improvements All details are subject to technical modifications Technical specifications are subject to change without notice HYDAC Filter Systems GmbH Po...

Page 3: ...fety Precautions 10 Safety Measures to Be Followed during Normal Operation 10 Modifications to the FMM 10 Training and Instruction of Personnel 11 Maintenance Servicing and Troubleshooting 11 Storing the FMM 12 Checking the Scope of Delivery 13 FMM Features 14 Instructions for use 14 Hydraulic diagram 15 FMM components 16 Dimensions 17 Display adjustable as needed 17 Attaching the FMMP mechanicall...

Page 4: ...FluidMonitoring Module FMM O M Contents HYDAC FILTER SYSTEMS GMBH en us Page 4 28 MoWa FMM O M 3492448a en us 2010 12 15 doc 2010 12 15 Accessories 24 Technical data 25 Customer Service 25 Model Code 26 ...

Page 5: ...ion on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional comments or suggestions contact us at HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach Saar Germany We look...

Page 6: ...anges to the product e g purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Please notify us immediately of...

Page 7: ...d the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index number is incremented upward by one number every time the manual is revised or changed HYDAC FILTER ...

Page 8: ...has been designed and constructed in accordance with the current state of the art and recognized safety regulations Nevertheless hazard may be posed to the life and limb of the individual using the product or to third parties The FMM is only to be used as follows solely for its designated use only when in a safe perfect condition Immediately remedy any malfunctions that might impair safety Our Gen...

Page 9: ...ed for the continuous monitoring of particulate contamination and water content in hydraulic systems Analyzing the type size and quantity of contamination enables quality standards to be verified and documented and the requisite optimization measures to be implemented Any other use shall be deemed to be improper and not in keeping with the product s designated use Proper or designated use of the p...

Page 10: ... connections or damaged cables immediately WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system Safety Measures to Be Followed during Normal Operation Do not operate the FMM unless all the safety devices function properly The product is to be checked once a day for external damage and the ...

Page 11: ...iate authority Activity Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of mechanical faults X X Remedying of electrical faults X X Maintenance X X X X Repair work X Decommissioning storage X X X X Maintenance Servicing and Troubleshooting The prescribed adjustment maintenance servicing and inspection work is to ...

Page 12: ...8a en us 2010 12 15 doc 2010 12 15 Storing the FMM Store the FMM in a clean dry place in the original packing if possible Do not remove the packing until you are ready to install the unit Drain the FMM completely before putting it into storage Rinse the FMM P L e g with n heptane to prevent it from gumming up ...

Page 13: ...is present The following items are supplied Item Qty Description 1 1 FluidMonitoring module FMM 2 1 Connector female with 8 pole M12x1 shielded 3 1 Connector female 5 pole M12x1 1 Operating and Maintenance Instructions FMM this document 1 Calibration certificate CS 1000 1 CD ROM with Software CoCoS 1000 Operation and maintenance instructions CS 1000 HYDAC FILTER SYSTEMS GMBH en us Page 13 28 MoWa ...

Page 14: ...ontamination and water content e g for detecting leakages The FMM features all of the requisite connectors adapters enabling it to be easily connected to existing hydraulic circuits The FMM is suitable for operating pressures 15 bar Typical applications of the FMM are filter cooler heater circuits Advantages offered by the FMM Cost effective solution Early warning of critical machine states Contin...

Page 15: ...FluidMonitoring Module FMM O M FMM Features Hydraulic diagram HYDAC FILTER SYSTEMS GMBH en us Page 15 28 MoWa FMM O M 3492448a en us 2010 12 15 doc 2010 12 15 ...

Page 16: ...le 8 pole M12x1 4 AquaSensor AS 1000 series 5 Connector female 5 pole M12x1 6 Inlet IN with test connector type 1604 or G according to ISO 228r 7 Outlet OUT with test connector type 1604 or G according to ISO 228 8 Throttle valve 9 Test connection TP1 test connector type 1604 HYDAC FILTER SYSTEMS GMBH en us Page 16 28 MoWa FMM O M 3492448a en us 2010 12 15 doc 2010 12 15 ...

Page 17: ...ER SYSTEMS GMBH en us Page 17 28 MoWa FMM O M 3492448a en us 2010 12 15 doc 2010 12 15 The CS 1000 display can be continuously rotated by a total of 270 180 counterclockwise and 90 clockwise To rotate the display grasp the cover plate with your hand and turn in the desired direction No tools are required for rotating the display ...

Page 18: ...rotection rating of IP 67 according to DIN 40050 EN60529 IEC 529 VDE 0470 The FMM can be mounted as follows Ⓐ the two mounting holes in the installation block using 2x cylindrical screws M6 x 55 mm according to ISO 4762 Ⓑ the two mounting holes in the CS 1000 using 2x cylindrical screws M8 x 50 mm according to ISO 4762 Ⓒ the four threaded holes in the installation block using 4x M6 screws HYDAC FI...

Page 19: ...ype 1604 one at the inlet IN and one at the outlet OUT port If the hydraulic connection is done via the connector thread G 1 4 according to ISO 228 the test connectors must be removed The mounting holes on the FMM are through holes There are three connection possibilities IN TP1 OUT Connections on the back side IN TP1 OUT connections on the side IN TP1 OUT connections on the front side position at...

Page 20: ...s follows 1 Check the pressure at the measurement point It must be within the permissible range 2 The hydraulic system has to be completely depressurized 3 First connect the return flow line to the outlet port OUT of the FMM connector thread G1 4 ISO 228 or test connection 1604 We recommend an internal Ø 4 mm for the return line 4 Now connect the other end of the return line to the system tank for...

Page 21: ...The flow rate is set via the throttle valve at the OUT outlet To set the flow rate proceed as follows 1 Connect the CS to a voltage source 2 Set the measurement interval on the CS to 20 seconds 3 Connect the throttle valve completely to the OUT outlet 4 Open the throttle valve by a turn 5 Switch the display on the CS to show FLOW 6 Using the flow control valve set the flow rate to 100 ml min 7 Onc...

Page 22: ...ent point Flow control valve Red 19 9 mA 9 95 V open Flow specification not possible Sensor status is undefined Check flow If the oil quality is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed Increase inlet pressure or check outlet pressure at measurement point The flow control valve regulates the flow For other error messages pleas...

Page 23: ...em 3 Remove the connected hoses piping from the FMM 4 Remove the FMM Disposing of the FMM Dispose of the packaging material as appropriate for your area When decommissioning and or disposing of the FMM observe all local guidelines and regulations pertaining to occupational safety and environmental protection This applies in particular to the oil contained in the unit to components coated in oil an...

Page 24: ...7654 Screw coupling Type 1604 3 680107 Accessories Description Qty Part no Socket plug female 8 pin M12x1 with screw clamp 1 3281243 Socket plug female with 2 m line shielded 8 pole M12x1 1 3281220 Socket plug female with 5 m line shielded 8 pole M12x1 1 3281239 Extension line 5 m socket plug female 8 pin M12x1 plug male 8 pin M12x1 1 3281240 Socket plug female 5 pole M12x1 with screw clamp 1 6049...

Page 25: ...bar Connectors IN OUT Test point type 1604 or thread G to ISO 228 Sealing material FPM Permissible viscosity range 1 1000 mm s Fluid temperature range 0 85 C 32 185 F Ambient temperature range 0 80 C 32 176 F Weight 4 3 kg For further technical details please refer to the operating and maintenance manuals of the respective component Customer Service Shipping address for calibration and repair HYDA...

Page 26: ...culation 15 bar Sensor combination M CS 1000 AS 1000 Seal 0 FPM ContaminationSensor CS 1000 series CS1210 ISO SAE without display FPM CS1220 ISO SAE with display FPM CS1310 ISO SAE NAS without display FPM CS1320 ISO SAE NAS with display FPM Analogue interface on the CS 1000 A 4 20 mA B 0 10 V DC Additional sensor z Without AS AS 1000 Z AS Prepared for AS 1000 Hydraulic accumulator 0 Without Filter...

Page 27: ......

Page 28: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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