HYDAC International CS1000 Series Operating And Maintenance Instructions Manual Download Page 26

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Installation and Operation

HYDAC Filtersysteme GmbH

Page 24

BeWa CS1000 3247149l en.doc

2006-07-24

7.3.3 Connect the CS to your system as follows:

First connect the return-flow line (not supplied) to the OUTLET port of the CS.
Thread: G1/4 ISO 228, recommended internal diameter of line:

≥

4mm

Now connect the other end of the return-flow line to the system tank, for example.

Check the pressure at the measurement site. It has to be within the permissible
range.

The maximum operating temperature may not exceed the pressure specified on

the rating plate.

Now connect the measurement line (not supplied) to the INLET port of the CS.
Thread: G1/4 ISO 228, recommended internal diameter of line (to prevent particle
sedimentation):

≤

4mm

If there are particles larger than 300 microns in the hydraulic system, or this is to

be expected, a strainer has to be installed upstream of the CS 1000 (i.e. CM-S)

Now connect the other end of the measurement line to the measurement point.

Oil starts to flow through the CS as soon as it has been connected to the

pressure fitting. This is why it is necessary that connection be done in the sequence
specified above.

The hydraulic installation of the CS is now complete.

Summary of Contents for CS1000 Series

Page 1: ...CS 1000 Series ContaminationSensor Operating and maintenance instructions English Valid for firmware version V 2 02 Doc 3247149L 2007 02 01 ...

Page 2: ... compensation Exclusion of liability However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in subsequent editions We welcome any suggestions for improvements Technical specificatio...

Page 3: ...ope of Delivery 15 6 Description 16 6 1 Restrictions Pertaining to the CS 16 6 2 CS1x1x Dimensions without Display 17 6 3 CS1x2x Dimensions with Display 17 6 4 Connection Types 18 6 4 1 Pipe or Hose Connection Type CS1xxx x x x x0 xxx 18 6 4 2 Flange Connection Type CS1xxx x x x x 1 xxx 18 7 Installation and Wiring 19 7 1 Unpacking 19 7 2 Mechanical Mounting 19 7 2 1 Display Rotatable Adjustable A...

Page 4: ...0 9 3 1 Mode M1 Measure continuously 40 9 3 2 Mode M2 Measure continuously and switch 40 9 3 3 Mode M3 Filter down to contamination level and stop 40 9 3 4 Mode M4 Filter to establish contamination levels continuously 41 9 3 5 Mode M5 SINGLE measurement 41 9 4 Switching Behavior of the Switching Output 42 10 Menu Overview 44 10 1Menu CS 12xx ISO 4406 1999 and SAE 44 10 2Menu CS 13xx ISO 4406 1987 ...

Page 5: ...NAS Signal Table 69 11 4 2 NAS Maximum 70 11 4 3 NAS Class 2 5 15 25 71 11 4 3 1 Time coded Signal 71 11 4 4 NAS 2 NAS 5 NAS 15 NAS 25 72 11 4 5 NAS T 72 11 4 5 1 Time coded Signal 72 11 4 6 HDA NAS Analog Signal NAS to HDA 5500 Digital Display Unit 73 11 4 6 1 HDA Signal 1 4 Table 74 11 4 6 2 HDA Status Signal 5 Table 74 11 5Fluid Temperature TEMP 76 11 5 1 Temperature Table 76 12 Error Messages ...

Page 6: ...e SAE cleanliness classes can be represented as follows 89 17 2 2 1 Absolute particle count larger than a defined particle size 89 17 2 2 2 Specifying a cleanliness class for each particle size 89 17 2 2 3 Specifying the highest cleanliness class measured 89 17 3NAS 1638 90 18 Factory default settings Basic settings 91 18 1Power Up menu 91 18 2Measuring menu 91 19 Technical Details 92 20 Recalibra...

Page 7: ... attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions In these cases we go to every effort to keep your documentation current by sending you updates But we need your help Please make sure that you incorporate the updates in your documentation and that non current sections are removed If you disc...

Page 8: ...roduct e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately of any modif...

Page 9: ...are looking for stop paging The chapter heading is featured in the upper right corner of each page The documentation number edition and index are featured in the lower left corner of each page and on the cover sheet of the instructions This information features the following format The documentation no is a part no which is used to order the instructions The index is increased every time the instr...

Page 10: ... using the unit or to third parties Risk of damage may be posed to the unit or other equipment and property The CS is to be used as follows solely for its designated use only when in a safe perfect condition Any faults or malfunctions which might impair safety are to be properly repaired or remedied immediately Our General Terms and Conditions apply They are made available to the owner upon conclu...

Page 11: ...deemed to be improper and not in keeping with the product s designated use Proper or designated use of the CTU extends to the following The Contamination Sensor CS 1000 Series is a stationary measurement unit for the continuous monitoring of particulate contamination in hydraulic and lubrication systems Maintaining adherence to all the instructions contained herein 1 4 Improper Use Any use deviati...

Page 12: ...ition The hoses and connection fittings are to be checked daily for leakage visual check The electrical components of the product are to also be regularly checked visual check once a month Any loose connections or damaged cables are to be replaced immediately Warning Pressurized fluids pose a hazard to life and limb Consequently the safety regulations pertaining to working with pressurized liquids...

Page 13: ...ng training may not use the CS unless supervised by an experienced staff member Individuals Activity Individuals undergoing training Individuals with technical training engineering background Electrician Supervisor with the appropriate authority Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of mechanical fault ...

Page 14: ... to rating plate of the CS 1000 Installation section corrected and better graphics added with regard to the mounting position and hydraulic installation CS rotated Description Analog Output Factory Settings and Technical Specification sections supplemented with regard to specification of the operating pressure and the ISO4406 1987 NAS Classes option Analog Output section Supplemented with descript...

Page 15: ... Make sure to store the CS in a clean dry place in the original packing if possible Do not remove the packing until you are ready to install the unit If the CS is to be put into storage for an extended period of time it should be completely drained if necessary it should be flushed using n heptane so as to prevent it from gumming up The cleaning agents and flushing oils used are to be handled and ...

Page 16: ... details see the Model code label This is bonded on top side and contains the exactly product description as well as serial no 6 000832 30C 1 2 3 xxx xxxx Line Definition Description 1 Model Code CS1220 A0 0 0 0 000 Typ product key According to the data sheet see chapter 22 2 Serial No Specify Serial no allways complete 3 max INLET press Operation pressure max in bar psi ...

Page 17: ...k the content of the package to make sure everything is present The microscope comes with the following Qty Designation 1 pc ContaminationSensor CS 1000 Series Model according to order Flange connection model Model code CS1xxx x x x x 1 xxx comes with two o rings 1 pc CD with PC Software CoCos 1000 and Manual CoCoS 1000 Operating and Maintenance Instructions CS 1000 this document 1 pc Quick start ...

Page 18: ...tected by an optical measurement cell The sensor is available with the following options with or without 6 digit display and keypad the display can be rotated by 270 with a 4 20 mA or 0 10 V analog output Measurement results are outputted as a cleanliness rating code according to the following standards ISO 4406 1999 and SAE AS 4059 D or ISO 4406 1987 or NAS pipe hose mounting or flange mounting A...

Page 19: ...e 17 BeWa CS1000 3247149l en doc 2006 07 24 6 2 CS1x1x Dimensions without Display 12 106 5 100 83 ca 170 25 ISO 228 G1 4 49 2 30 A B All dimensions in mm 6 3 CS1x2x Dimensions with Display ca 170 106 5 12 102 83 25 ISO 228 G1 4 54 2 30 A B All dimensions in mm ...

Page 20: ...ad G1 4 pursuant to ISO 228 The direction of flow through the CS has to be from bottom A to top B A B 6 4 2 Flange Connection Type CS1xxx x x x x 1 xxx Hydraulic connection is done via ports C and D Two O rings are used to form a seal between the CS and a flange mounting plate or manifold mount Four M6 threads are prepared for securing the CS Ports A and B are sealed off with screw plugs 1 Sealing...

Page 21: ...nting When mounting the CS 1000 make sure that the direction of flow by the CS is from bottom to top Use the one lower port as the INLET and the other upper port as the OUTLET When selecting the installation site make a note of ambient factors present like the temperature dust water etc The CS features a protection rating of IP 67 according to DIN 40050 EN 60529 IEC 529 VDE 0470 Depending on the r...

Page 22: ...e CS1000 can be rotated through 180 in a counterclockwise direction and through 90 in a clockwise direction To rotate the display grasp the cover plate with your hand No tools may be used for rotating the display in other words do not use excessive force to rotate it 7 3 Hydraulic Installation The direction of flow through the CS has to be from bottom to top Use one connection port as the INLET po...

Page 23: ...d to a flange mounting plate manifold mount or control block with flow being effected through the unit via ports C and D on the underside Ports A and B are not used in this case and are closed off with a screw plug See section 6 4 2 Determine the system pressure of the hydraulic system and see whether it is within the permissible range for the INLET port The maximum operating pressure may not exce...

Page 24: ...ed so that the measured volume is taken from a turbulent flow area i e a pipe bend 2 The CS has to be installed in the vicinity of the measurement point in order to obtain precision timed results 3 While installing the measurement line make sure that no siphon trap is created so as to prevent sedimentation buildup formation of particle deposits in the line A B 2 A B 1 3 A 2 1 B WRONG WRONG OK ...

Page 25: ... are various conditioning modules available from our extensive line of accessories 20 Qmin 30 ml min 100 ml min 160 ml min Qmax 300 ml min 0 1 0 2 0 30 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 1 3 0 1 4 0 1 5 0 1 6 0 1 7 0 1 8 0 1 9 0 2 0 0 18 16 14 12 10 8 6 4 2 0 p bar Δ mm s ν 2 1 bar 46 mm s 2 50 Qmin 30 ml min 100 ml min Qmax 300 ml min 2 0 0 300 4 0 0 5 0 0 6 0 0 7 0 0 8 0 0 9 0 0 1 0 0 0 4...

Page 26: ...ay not exceed the pressure specified on the rating plate 4 Now connect the measurement line not supplied to the INLET port of the CS Thread G1 4 ISO 228 recommended internal diameter of line to prevent particle sedimentation 4mm If there are particles larger than 300 microns in the hydraulic system or this is to be expected a strainer has to be installed upstream of the CS 1000 i e CM S 5 Now conn...

Page 27: ... be connected 1 µF DC DC The analog output is an active source of 4 20 mA or 0 10 V DC The switch out is a passive n switching Power MOSFET The switch is normally open There is contact between the plug housing and the CS housing 7 4 2 Connection Cable for accessories see section 16 Our accessories list includes cables with one connector socket 8 pole M12x1 specified in DIN VDE 0627 The associated ...

Page 28: ...m Shield Blindage 8 Circuit diagram with separate power supplies e g 24 V DC and 5 V DC 1 2 3 4 5 6 7 8 Shield 24 V DC white green pink RS 485 RS 485 blue grey brown yellow red USB RS 485 Converter Nicht angeschlossen Not to be connected Ne connexe pas 250 1 7 6 5 4 3 2 8 SPS Eingang PLC Input SPS Entrée Schirm Shield Blindage Circuit diagram with a single power supply e g 24 V DC To prevent a gro...

Page 29: ...ion Stand alone sensor with monitoring of alerts Active data outputs Display RS485 analog output switching output Purpose Continuous measurement and triggering of signal lamps etc Function Continuous measurement of solid contamination continuous monitoring of programmable threshold if threshold is exceeded the switching output is activated to monitor an alert on site 8 3 Mode M3 Filter down to con...

Page 30: ...ed min max levels are exceeded the pump is switched on off to keep cleanliness within range 8 5 Mode M5 SINGLE measurement Application Stand alone sensor Active data outputs Display RS485 analog output Purpose Perform a single measurement only Function Single measurement of solid contamination without any switching functions When Single mode is selected in the Power Up menu the following appears i...

Page 31: ...time set factory setting 60 sec 9 1 Display and Keypad Elements CS122x only B D F E A C Item LED Designation A Status Indicates the status of the Contamination Sensor see section 12 B Display Consists of six digits and shows the measured values C Measured variable Indicates the displayed variable of the display value i e ISO SAE NAS D Additional variable Indicates the additional variable of the di...

Page 32: ... one level up no value change change value at the lowest level when display is blinking scroll through display scroll through menu select digit 9 1 1 Measured variables The measurement variables provide the user information about the cleanliness or contamination of the oil in his facility The measurement variables are calibrated They indicate a measured value with an accuracy of 0 5 codes class 9 ...

Page 33: ...service variables are not calibrated They indicate an approximate value 9 1 2 1 Service variables Flow Display Description 120 Flow rate e g 120 ml min 9 1 2 2 Service variables Out Display Out Description 1 8 Shows which current or voltage is outputted at the analog output example 13 8 mA 9 1 2 3 Service variables Drive Display Description 60 Shows the efficiency 1 100 with which the LED currentl...

Page 34: ...isplay after 1 second 9 2 Modes and Menus The sensor features two operating modes each mode with a menu of its own Menu Mode Description Power Up menu Power Up mode For basic settings Measuring menu Measure mode Starts automatically after powering up Shows continuously measured values 9 2 1 Power Up Menu The Power Up menu is for the basic settings Selection How Enter Power Up menu Press any button...

Page 35: ...NCEL Discard changes and exit SAVE Save changes and exit CODE For internal use only MODE Select measuring mode Designation M1 Measure continuously M2 Measure continuously and switch M3 Filter down to contamination level and stop M4 Filter to establish contamination levels continuously SINGLE single measurement mTIME Set measuring time Designation 60 Set time in seconds 10 300 pPRTCT Set time for p...

Page 36: ...ignation HECOM A Set address a b z IP NO SET MODBUS NO SET DFAULT Reset to factory defaults see Factory Defaults CALIB Calibration selection Available for model CS 13xx only ISOSAE ISO4406 1999 SAE ISONAS ISO4406 1987 NAS CANCEL Discard changes and exit SAVE Save changes and exit CODE Activate service menu For internal use only ...

Page 37: ...e changes and exit Display Select displayed measured variable when switching on the sensor DSPLAY Select displayed measured variable Designation ISO 3 digit ISO code SAE A SAE class A SAE B SAE class B SAE C SAE class C SAE D SAE class D SAeMAX SAE A D FLOW Flow rate in ml min ANaOUT Analog output in mA DRIVE LED current in TEMP C Fluid temperature in C Celsius TEMP F Fluid temperature F Fahrenhei...

Page 38: ...ring channel MEAsCH SAeMAX SAE ISO 4 ISO 6 ISO 14 ISO TEMP SAE A SAE B SAE C SAE D SwFNCT Switching function OFF BEYOND BELOW WITHIN OUTSDE LIMITS Limits LOWER UPPER M3 Filter down to contamination level and stop o k Designation MEASCH ISO ISO code SAE SAE class TARGET Target contamina tion level M4 Filter to establish contamination levels continuously Designation MEASCH ISO ISO code ...

Page 39: ...on SAeMAX SAE A D SAE SAE class A B C D Code SAE T SAE class temp Code TEMP Fluid temperature HDaISO ISO for HDA 5500 HDaSAE SAE for HDA 5500 ISO 4 ISO 4 code ISO 6 ISO 6 code ISO 14 ISO 14 code ISO ISO 3 digit Code ISO T ISO 3 digit temp Code SAE A SAE class A SAE B SAE class B SAE C SAE class C SAE D SAE class D 9 2 3 Measuring Menu CS13xx The Measuring Menu allows you to change settings during ...

Page 40: ...s 15 NAS 25 NAS class 25 NASMAX NAS maximum FLOW Flow rate in ml min ANaOUT Analog output in mA DRIVE LED current in TEMP C Fluid temperature in C Celsius TEMP F Fluid temperature in F Fahrenheit MODE Configure measuring mode For setting the switching output selected in the Power Up menu Only the mode selected in the Power Up menu can be set here SWtOUT Configure switching output o k Designation M...

Page 41: ...ion OFF BEYOND BELOW WITHIN OUTSDE LIMITS Limits LOWER UPPER M3 Filter down to contamination level and stop o k Designation MEAsCH ISO ISO code NAS NAS class TARGET Target contamina tion level M4 Filter to establish contamination levels continuously Designation MEAsCH ISO ISO code NAS NAS class TARGET Target contamina tion level RSTART Resumption of filtration from this level CYCLE ...

Page 42: ...cription of the Switching Output in the Measuring Modes For a more detailed description of the measurement modes see also section 8 9 3 1 Mode M1 Measure continuously Purpose Measurement only Function Continuous measurement of solid contamination without any switching functions 9 3 2 Mode M2 Measure continuously and switch Purpose Continuous measurement and triggering of signal lamps etc Function ...

Page 43: ...reservoir cleanliness between min max levels Function Control of a filter unit continuous measurement of solid contamination if pre programmed min max levels are exceeded the pump is switched on off to keep cleanliness within range 9 3 5 Mode M5 SINGLE measurement Purpose Perform a single measurement only Function Single measurement of solid contamination without any switching functions ...

Page 44: ...sured value lower limit or Measured value upper limit After switching the unit on or starting a measurement Lower limit measured value upper limit OFF No switching Always open Mode 2 M2 For 3 digit ISO Code Switching output CLOSED Switching output OPEN BEYOND Beyond limit A value respective upper limit After switching the unit on or starting a measurement Opens again when all values respective low...

Page 45: ...ve measured values limit or measurement stopped Mode 4 M4 Switching output CLOSED Switching output OPEN Start or result of check measurement after test cycle time upper limit Measurement is currently in progress and one or more of the last 5 measured values limit 5 consecutive measured values limit or measurement stopped Upon the test cycle time elapsing for the duration of a check measurement Tes...

Page 46: ...AE A D SAeMAX Flow rate FLOW Analog output ANaOUT Measuring cell LED current DRIVE Temperature TEMP C Temperature TEMP F Switching output SWtOUT Mode 1 M1 No settings necessary NO SET Mode 2 M2 Switching point SP1 Measuring channel MEAsCH SAE A D SAeMAX SAE class A B C D SAE ISO class 4µm ISO 4 ISO class 6µm ISO 6 ISO class 14µm ISO 14 ISO Code ISO Temperature TEMP SAE class A SAE A SAE class B SA...

Page 47: ...1987 and NAS Power Up Menu Measuring mode MODE Mode 1 M1 Mode 2 M2 Mode 3 M3 Mode 4 M4 Mode Single SINGLE Measuring time mTIME Set value 60 Pump protection pPRTCT Set value 0 Bus address ADRESS HECOM3b address HECOM Set value A IP reserved for future use MODBUS reserved for future use Factory defaults DFAULT Calibration selection CALIB ISO99 SAE ISoSAE ISO87 NAS ISoNAS Cancel CANCEL Save changes l...

Page 48: ... band OUTSDE No switch OFF Limits LIMITS Lower limit LOWER Mode 3 M3 Upper limit UPPER Measuring Channel MEAsCH Target cleanliness TARGET ISO ISO Mode 4 M4 NAS NAS Measuring Channel MEAsCH Target cleanliness TARGET ISO ISO Upper limit RSTART NAS NAS Test cycle time CYCLE Mode Single SINGLE Set value 60 Analog output ANaOUT NAS Maximum NAsMAX NAS NAS NAS Temperature NAS T Temperature TEMP HDA ISO H...

Page 49: ...tion 11 2 ISO code according to 4406 1987 see section 0 NAS class 1638 see section 11 4 Fluid temperature see section 11 5 11 1 SAE Classes acc to AS 4059 The following SAE values can be outputted via the analog output SAE A D SAEMAX Only a single value is outputted see section 11 1 2 SAE A B C D All values are sequentially outputted time coded see section 11 1 3 SAE A SAE B SAE C SAE D Only one v...

Page 50: ...2 U 2 51 V I 5 83 mA SAE 1 U 2 92 V I 6 86 mA SAE 2 U 3 43 V I 7 89 mA SAE 3 U 3 95 V I 8 91 mA SAE 4 U 4 46 V I 9 94 mA SAE 5 U 4 97 V I 10 97 mA SAE 6 U 5 49 V I 12 00 mA SAE 7 U 6 00 V I 13 03 mA SAE 8 U 6 52 V I 14 06 mA SAE 9 U 7 03 V I 15 09 mA SAE 10 U 7 55 V I 16 11 mA SAE 11 U 8 06 V I 17 14 mA SAE 12 U 8 57 V I 18 17 mA SAE 13 U 9 09 V I 18 99 mA SAE 13 8 U 9 50 V I 19 10 mA SAE 13 9 U 9...

Page 51: ...u default 60 s The SAeMAX signal is a mA signal corresponding to this maximum SAE class Example SAE classes SAeMAX SAE A D SAE 6 1A 5 7B 6 0C 5 5D 6 1 For basic information about cleanliness classes see section 17 The SAE classification contains integer values only Better trend recognition is based on a resolution of 0 1 contamination classes as supplied by the CS1000 To convert a decimal value to...

Page 52: ...Current I Voltage U 1 Identifier SAE A 300 High Low 2 Measured value SAE A 3000 Current voltage for measured value see table 11 1 1 3 Identifier SAE B 300 High Low High Low 4 Measured value SAE B 3000 Current voltage for measured value see table 11 1 1 5 Identifier SAE C 300 High Low High Low High Low 6 Measured value SAE C 3000 Current voltage for measured value see table 11 1 1 7 Identifier SAE ...

Page 53: ...7 0 0 19 8 Time Signal Size Signal duration per pulse in ms Current I Voltage U 1 Identifier SAE A 300 High Low 2 Measured value SAE A 3000 Current voltage for measured value see table 11 1 1 3 Identifier SAE B 300 High Low High Low 4 Measured value SAE B 3000 Current voltage for measured value see table 11 1 1 5 Identifier SAE C 300 High Low High Low High Low 6 Measured value SAE C 3000 Current v...

Page 54: ...0 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 Time Measured value Signal duration in s Current I Voltage U Start signal 0 2 20 mA 10 V Pause 2 4 mA 2 V Signal 1 SAE A 2 Current I Voltage U for signal see table 11 1 6 1 Pause 2 4 mA 2 V Signal 2 SAE B 2 Current I Voltage U for signal see table 11 1 6 2 Pause 2 4 mA 2 V Signal 3 SAE C 2 Current I Volta...

Page 55: ...4 mA SAE 8 U 6 57 V I 14 29 mA SAE 9 U 7 14 V I 15 43 mA SAE 10 U 7 71 V I 16 57 mA SAE 11 U 8 29 V I 17 71 mA SAE 12 U 8 86 V I 18 86 mA SAE 13 U 9 43 V I 19 77 mA SAE 13 8 U 9 89 V I 19 89 mA SAE 13 9 U 9 94 V I 20 00 mA SAE 14 0 U 10 00 V If the contamination rating according to SAE is known the current I or voltage U can be computed I 4 mA SAE class 20 mA 4 mA 14 U 2 V SAE class 10 V 2 V 14 If...

Page 56: ... 0 V I 7 0 mA Flow too low Flow 2 low U 3 5 V I 8 0 mA Flow too high Flow 2 high U 4 0 V I 9 0 mA No measured value Flow undefined U 4 5 V If the status signal is 6 0 mA or 3 0 V signals 1 to 4 are outputted with 20 mA or 10 V Example I mA U V t s 4 2 6 3 9 4 5 10 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ...

Page 57: ...rrent I ISO class Error Voltage U I 4 0 mA Cable break U 2 0 V 4 0 mA I 4 1 mA Device error Device not ready 2 0 V U 2 05 V 4 1 mA I 4 3 mA Not defined 2 05 V U 2 15 V 4 3 mA I 4 5 mA Flow error flow too low 2 15 V U 2 25 V 4 5 mA I 4 8 mA Not defined 2 25 V U 2 4 V I 4 80 mA ISO 0 U 2 40 V I 5 37 mA ISO 1 U 2 69 V I 5 94 mA ISO 2 U 2 97 V I 6 51 mA ISO 3 U 3 26 V I 7 08 mA ISO 4 U 3 54 V I 7 65 m...

Page 58: ... 85 V 19 7 mA I 19 8 mA Not defined 9 85 V U 9 90 V 19 8 mA I 20 mA No measured value 9 90 V U 10 V The current I or voltage U can be calculated for a given ISO class as follows I 4 8 mA ISO class 19 2 mA 4 8 mA 25 28 U 2 4 V ISO class 9 6 V 2 4 V 25 28 The ISO class can be calculated for a given current I or voltage U as follows ISO class I 4 8 mA 25 28 14 4 mA ISO class U 2 4 V 25 28 7 2 V 11 2 ...

Page 59: ... High Low Low 300 3000 3000 3000 9 75 19 5 2 15 2 05 2 0 9 85 19 7 0 0 19 8 9 9 Time Signal Size Signal duration per pulse in ms Current I Voltage U 1 Identifier 4 µm c 300 High Low 2 Measured value 4 µm c 3000 Current voltage for measured value see table 11 2 1 3 Identifier 6 µm c 300 High Low High Low 4 Measured value 6 µm c 3000 Current voltage for measured value see table 11 2 1 5 Identifier 1...

Page 60: ...e Signal Size Signal duration per pulse in ms Current I Voltage U 1 Identifier 4 µm c 300 High Low 2 Measured value 4 µm c 3000 Current voltage for measured value see table 11 2 1 3 Identifier 6 µm c 300 High Low High Low 4 Measured value 6 µm c 3000 Current voltage for measured value see table 11 2 1 5 Identifier 14 µm c 300 High Low High Low High Low 6 Measured value 14 µm c 3000 Current voltage...

Page 61: ...0 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 Time Measured value Signal duration in s Current I Voltage U Start signal 0 2 20 mA 10 V Pause 2 4 mA 2 V Signal 1 ISO 4 2 Current I Voltage U for signal see table 11 2 5 1 Pause 2 4 mA 2 V Signal 2 ISO 6 2 Current I Voltage U for signal see table 11 2 5 1 Pause 2 4 mA 2 V Signal 3 ISO 14 2 Current I Volt...

Page 62: ...2 63 V I 5 90 mA ISO 3 U 2 95 V I 6 53 mA ISO 4 U 3 27 V I 7 16 mA ISO 5 U 3 58 V I 7 80 mA ISO 6 U 3 90 V I 8 43 mA ISO 7 U 4 22 V I 9 06 mA ISO 8 U 4 53 V I 9 70 mA ISO 9 U 4 85 V I 10 33 mA ISO 10 U 5 16 V I 10 96 mA ISO 11 U 5 48 V I 11 59 mA ISO 12 U 5 80 V I 12 23 mA ISO 13 U 6 11 V I 12 86 mA ISO 14 U 6 43 V I 13 49 mA ISO 15 U 6 75 V I 14 13 mA ISO 16 U 7 06 V I 14 76 mA ISO 17 U 7 38 V I ...

Page 63: ...al 5 Table The current or voltage of the output signal 5 is dependent on the status of the CS 1000 as shown in the table below Current I Status Voltage U I 5 0 mA The CS is functioning correctly U 2 5 V I 6 0 mA Device error CS not ready U 3 0 V I 7 0 mA Flow too low Flow 2 low U 3 5 V I 8 0 mA Flow too high Flow 2 high U 4 0 V I 9 0 mA No measured value Flow undefined U 4 5 V If the status signal...

Page 64: ...rrent I ISO class Error Voltage U I 4 0 mA Cable break U 2 0 V 4 0 mA I 4 1 mA Device error Device not ready 2 0 V U 2 05 V 4 1 mA I 4 3 mA Not defined 2 05 V U 2 15 V 4 3 mA I 4 5 mA Flow error flow too low 2 15 V U 2 25 V 4 5 mA I 4 8 mA Not defined 2 25 V U 2 4 V I 4 80 mA ISO 0 U 2 40 V I 5 37 mA ISO 1 U 2 69 V I 5 94 mA ISO 2 U 2 97 V I 6 51 mA ISO 3 U 3 26 V I 7 08 mA ISO 4 U 3 54 V I 7 65 m...

Page 65: ...8 mA Not defined 9 85 V U 9 90 V 19 8 mA I 20 mA No measured value 9 90 V U 10 V If the contamination rating according to ISO is known the current I or voltage U can be computed I 4 8 mA ISO class 19 2 mA 4 8 mA 25 28 U 2 4 V ISO class 9 6 V 2 4 V 25 28 If the current I or voltage U is known the contamination rating according to ISO can be computed ISO class I 4 8 mA 25 28 14 4 mA ISO class U 2 4 ...

Page 66: ...gh High Low Low 300 3000 3000 3000 9 75 19 5 2 15 2 05 2 0 9 85 19 7 0 0 19 8 9 9 Time Signal Size Signal duration per pulse in ms Current I Voltage U 1 Identifier 2 µm 300 High Low 2 Measured value 2 µm 3000 Current voltage for measured value see table 11 2 1 3 Identifier 5 µm 300 High Low High Low 4 Measured value 5 µm 3000 Current voltage for measured value see table 11 2 1 5 Identifier 15 µm 3...

Page 67: ...75 0 0 19 8 9 9 Time SIgnal Size Signal duration per pulse in ms Current I Voltage U 1 Identifier 2 µm 300 High Low 2 Measured value 2 µm 3000 Current voltage for measured value see table 11 2 1 3 Identifier 5 µm 300 High Low High Low 4 Measured value 5 µm 3000 Current voltage for measured value see table 11 2 1 5 Identifier 15 µm 300 High Low High Low High Low 6 Measured value 15 µm 3000 Current ...

Page 68: ... 10 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 Time Measured value Signal duration in s Current I Voltage U Start signal 0 2 20 mA 10 V Pause 2 4 mA 2 V Signal 1 2 µm 2 Current I Voltage U for signal see table 11 3 5 1 Pause 2 4 mA 2 V Signal 2 5 µm 2 Current I Voltage U for signal see table 11 3 5 1 Pause 2 4 mA 2 V Signal 3 15 µm 2 Current I Volta...

Page 69: ...2 63 V I 5 90 mA ISO 3 U 2 95 V I 6 53 mA ISO 4 U 3 27 V I 7 16 mA ISO 5 U 3 58 V I 7 80 mA ISO 6 U 3 90 V I 8 43 mA ISO 7 U 4 22 V I 9 06 mA ISO 8 U 4 53 V I 9 70 mA ISO 9 U 4 85 V I 10 33 mA ISO 10 U 5 16 V I 10 96 mA ISO 11 U 5 48 V I 11 59 mA ISO 12 U 5 80 V I 12 23 mA ISO 13 U 6 11 V I 12 86 mA ISO 14 U 6 43 V I 13 49 mA ISO 15 U 6 75 V I 14 13 mA ISO 16 U 7 06 V I 14 76 mA ISO 17 U 7 38 V I ...

Page 70: ...HDA Status Signal 5 Table The current or voltage of the output signal 5 is dependent on the status of the CS 1000 as shown in the table below Current I Status Voltage U I 5 0 mA The CS is functioning correctly U 2 5 V I 6 0 mA Device error CS not ready U 3 0 V I 7 0 mA Flow too low Flow 2 low U 3 5 V I 8 0 mA Flow too high Flow 2 high U 4 0 V I 9 0 mA No measured value Flow undefined U 4 5 V If th...

Page 71: ... 0 or an error resolution 0 1 classes Current I SAE Class Error Voltage U I 4 0 mA Cable break U 2 00 V 4 0 mA I 4 1 mA Device error Device not ready 2 00 V U 2 05 V 4 1 mA I 4 3 mA Not defined 2 05 V U 2 15 V 4 3 mA I 4 5 mA Flow error flow too low 2 15 V U 2 25 V 4 5 mA I 4 8 mA Not defined 2 25 V U 2 40 V I 4 80 mA NAS 0 U 2 4 V I 4 90 mA NAS 0 1 U 2 45 V I 5 01 mA NAS 0 2 U 2 51 V I 5 83 mA NA...

Page 72: ...V 14 7 2 V 11 4 2 NAS Maximum The NAsMAX value designates the largest of the 4 NAS classes NAS class 2 µm 5 µm 15 µm 25 µm Particle size 2 5 µm 5 15 µm 15 25 µm 25 µm The signal is updated after the measuring time has elapsed the measuring time is set in the Power Up menu default 60 s The NASMAX signal is a mA signal corresponding to this maximum SAE class Example NAS class NASMAX NAS 6 1 5 7 6 0 ...

Page 73: ... 9 85 9 75 2 15 9 6 0 0 19 8 10 0 9 9 Time Signal Size Signal duration per pulse in ms Current I Voltage U 1 Identifier 2 µm 300 High Low 2 Measured value 2 µm 3000 Current voltage for measured value see table 11 1 1 3 Identifier 5 µm 300 High Low High Low 4 Measured value 5 µm 3000 Current voltage for measured value see table 11 1 1 5 Identifier 15 µm 300 High Low High Low High Low 6 Measured val...

Page 74: ...9 85 19 7 0 0 19 8 Time Signal Size Signal duration per pulse in ms Current I Voltage U 1 Identifier 2 µm 300 High Low 2 Measured value 2 µm 3000 Current for measured value see table 11 1 1 3 Identifier 5 µm 300 High Low High Low 4 Measured value 5 µm 3000 Current for measured value see table 11 1 1 5 Identifier 15 µm 300 High Low High Low High Low 6 Measured value 15 µm 3000 Current for measured ...

Page 75: ...0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 Time Signal Measured value Signal duration in s Current I Voltage U Start signal 0 2 20 mA 10 V Pause 2 4 mA 2 V Signal 1 NAS 2 2 Current I Voltage U for signal see table 11 4 6 1 Pause 2 4 mA 2 V Signal 2 NAS 5 2 Current I Voltage U for signal see table11 4 6 1 Pause 2 4 mA 2 V Signal 3 NAS 15 2 Current I ...

Page 76: ...mA NAS 8 U 6 57 V I 14 29 mA NAS 9 U 7 14 V I 15 43 mA NAS 10 U 7 71 V I 16 57 mA NAS 11 U 8 29 V I 17 71 mA NAS 12 U 8 86 V I 18 86 mA NAS 13 U 9 43 V I 19 77 mA NAS 13 8 U 9 89 V I 19 89 mA NAS 13 9 U 9 94 V I 20 00 mA NAS 14 0 U 10 00 V If the contamination rating according to NAS is known the current I or voltage U can be computed I 4 mA NAS class 20 mA 4 mA 14 U 2 V NAS class 10 V 2 V 14 If t...

Page 77: ... 0 V I 7 0 mA Flow too low Flow 2 low U 3 5 V I 8 0 mA Flow too high Flow 2 high U 4 0 V I 9 0 mA No measured value Flow undefined U 4 5 V If the status signal is 6 0 mA or 3 0 V signals 1 to 4 are outputted with 20 mA or 10 V Example I mA U V t s 4 2 6 3 9 4 5 10 0 7 5 3 5 2 5 8 4 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 30 1 1 0 2 2 3 3 4 4 5 5 0 ...

Page 78: ...8 mA Not defined 2 25 V U 2 40 V I 4 8 mA 25 C 13 F U 2 40 V I 7 68 mA 0 C 32 F U 3 84 V I 8 26 mA 5 C 41 F U 4 13 V I 8 83 mA 10 C 50 F U 4 42 V I 9 41 mA 15 C 59 F U 4 70 V I 9 98 mA 20 C 68 F U 4 99 V I 10 56 mA 25 C 77 F U 5 28 V I 11 14 mA 30 C 86 F U 5 57 V I 11 71 mA 35 C 95 F U 5 86 V I 12 29 mA 40 C 104 F U 6 14 V I 12 86 mA 45 C 113 F U 6 43 V I 13 44 mA 50 C 122 F U 6 72 V I 14 02 mA 55...

Page 79: ...n be calculated for a given temperature in C or F as follows I 4 8 mA temperature C 25 19 2 mA 4 8 mA 125 I 4 8 mA temperature F 13 19 2 mA 4 8 mA 225 U 2 4 V temperature C 25 9 6 V 2 4 V 125 U 2 4 V temperature F 13 9 6 V 2 4 V 225 The temperature in C or F can be calculated for a given current I or voltage U as follows Temperature C I 4 8 mA 125 14 4 mA 25 Temperature F I 4 8 mA 225 14 4 mA 13 T...

Page 80: ...ed no function Check supply voltage for CS 1 Red 4 4 mA 2 2 V open Flow too low Ensure that the flow is between 30 300 ml min Increase inlet pressure or reduce outlet pressure 1 Red 19 6 mA 9 8 V open Flow too high Ensure that the flow is between 30 300 ml min Reduce inlet pressure or increase outlet pressure 2 Red 19 9 mA 9 95 V open Flow definition not possible Check flow and fluid cleanness 3 D...

Page 81: ...o Error No Red 4 1 mA 2 05 V open Firmware error Reset device re supply voltage to sensor or contact HYDAC 1 19 Red 4 1 mA 2 05 V open Communication error Check wiring 20 39 Red 4 1 mA 2 05 V open General system error Reset device re supply voltage to sensor or contact HYDAC 40 69 Red 4 1 mA 2 05 V open Error during automatic adjustment Reset device re supply voltage to sensor check flow or contac...

Page 82: ...served Example Error Flow too low or 2 low for the SAE output signal 4 0 I mA U V t ms 4 8 Low 20 0 19 2 High High Low 4 5 4 3 4 1 19 7 19 5 300 3000 1 3 5 7 1 2 4 6 8 2 0 2 05 2 25 2 4 9 85 9 75 2 15 9 6 0 0 19 8 10 0 9 9 Time Signal Size Signal duration per pulse in ms Current I Voltage U 1 Identifier SAE A 300 High Low 2 Measured value SAE A 3000 4 4 mA 2 2 V 3 Identifier SAE B 300 High Low Hig...

Page 83: ...ow Current I Status Voltage U I 5 0 mA The CS is functioning correctly U 2 5 V I 6 0 mA Device error CS not ready U 3 0 V I 7 0 mA Flow too low Flow 2 Low U 3 5 V I 8 0 mA Flow too high Flow 2 high U 4 0 V I 9 0 mA No measured value Flow undefined U 4 5 V If the status signal is 6 0 mA or 3 0 V signals 1 to 4 are outputted with 20 mA or 10 V Example I mA U V t s 4 2 6 3 9 4 5 10 0 7 5 3 5 2 5 8 4 ...

Page 84: ...gnation 1 1 Adaptor box 2 1 Power adaptor with additional 3 different plugs 3 1 USB Cable length 1 5 m 4 1 CS 1000 Connection cable length 5 m 5 1 CD with PC Software Pack CoCoS 1000 Operating Manual CoCoS 1000 Operating and maintenance instructions CS 1000 13 2 CSI D 5 Connection schematic The CSI D 5 has to be connected according to the following schematic CoCoS 1000 Oder or ou USB A USB B CS 10...

Page 85: ...7149l en doc 2006 06 21 1 3 2 Check correct line plug If not select the correct plug and change this Check output voltage at 12 Volt If not set to 12 Check the arrows of the plug and socket as shown The symbol must be connected to the inner contact of the plug If not reverse the plug ...

Page 86: ... several CS 1000 connected via the RS 485 interface and then connected in turn to a PC max 26 Stk max 26 units RS 232 RS 485 oder USB RS 485 Art Nr p no 6013281 Art Nr p no 6042337 or Konverter Converter RS 485 RS 485 RS 485 max 5 m 1000 m Abschlusswiderstand 120 Ω Ω Terminator 120 Recommended Cable twisted pair Empfohlenes Kabel paarverdrillt Data Data 10 VDC 30 VDC RS 485 HECOM Busadresse HECOM ...

Page 87: ... pertaining to occupational safety and environmental protection This applies in particular to the oil in the unit components covered with oil and electronic components After disassembling the unit and separating the various materials they can be reused or disposed of properly in accordance with local regulations 16Spare parts and Accessories Description Qty Part no Connector with 2 m cable screene...

Page 88: ...es When drafting the new ISO 4406 1999 it was ensured that not all the existing cleanliness provisions for systems had to be changed 17 1 1 ISO 4406 table Allocation of particle counts to cleanliness classes Particle count 100 ml Particle count 100 ml Class More than Up to and including Class More than Up to and including 0 0 1 15 16 000 32 000 1 1 2 16 32 000 64 000 2 2 4 17 64 000 130 000 3 4 8 ...

Page 89: ... Size range 5 µm 15 µm 4µm c 6µm c 14µm c Dimension determined Longest dimension of a particle Diameter of the area equivalent circle ISO 11171 1999 Test dust ACFTD dust 1 10 µm ultrafine fraction ISO 12103 1A2 SAE Fine AC Ffine ISO 12103 1A2 SAE 5 80 µm ISO MTD Calibration dust for particle counters ISO 12103 1A3 SAE Coarse Coarse fraction ISO 12103 1A4 Comparable size ranges Old ACFTD calibratio...

Page 90: ...iness in relation to the particle concentration determined 17 2 1 SAE AS 4059 table Maximum Particle count 100 ml Size ISO 4402 1 µm 5 µm 15 µm 25 µm 50 µm 100 µm Size ISO 11171 4 µm c 6 µm c 14 µm c 21 µm c 38 µm c 70 µm c Size Code A B C D E F 000 195 76 14 3 1 0 00 390 152 27 5 1 0 0 780 304 54 10 2 0 1 1 560 609 109 20 4 1 2 3 120 1 220 217 39 7 1 3 6 250 2 430 432 76 13 2 4 12 500 4 860 864 1...

Page 91: ...in boldface Cleanliness class according to AS 4059 6 B Size B particles may not exceed the maximum number indicated for class 6 6 B max 19 500 particles 5 µm in size 17 2 2 2 Specifying a cleanliness class for each particle size Example Cleanliness class according to AS 4059 7 B 6 C 5 D Contamination level Particle count 100 ml Size B 5 µm 6 µm c 38 900 Size C 15 µm 14 µm c 3460 Size B 25 µm 21 µm...

Page 92: ...50 100 µm 100 µm 00 625 125 22 4 1 0 0 1 250 250 44 8 2 0 1 2 500 500 88 16 3 1 2 5 000 1 000 178 32 6 1 3 10 000 2 000 356 64 11 2 4 20 000 4 000 712 128 22 4 5 40 000 8 000 1 425 253 45 8 6 80 000 16 000 2 850 506 90 16 7 160 000 32 000 5 700 1 012 180 32 8 320 000 64 000 11 400 2 025 360 64 9 640 000 128 000 22 800 4 050 720 128 10 1 280 000 256 000 45 600 8 100 1 440 256 11 2 560 000 512 000 9...

Page 93: ...M TIME 60 pPRTCT 0 ADRESS HECOM A CALIB NAS CS 13xx only Menu Value MODE M2 SP1 MEAS CH SAeMAX MODE M2 SP1 SW FNCT BEYOND MODE M2 SP1 LIMITS LOWER 17 07 12 MODE M2 SP1 LIMITS UPPER 21 1 16 MODE M3 MEASCH ISO MODE M3 TARGET 17 15 12 MODE M4 MEASCH ISO MODE M4 TARGET 17 15 12 MODE M4 RESTART 21 19 16 MODE M4 CYCLE 60 18 2 Measuring menu Measuring Menu Value DSPLY ISO SWtOUT M1 ANaOUT SAeMAX ...

Page 94: ...rature range 30 80 C 22 176 F Storage temperature range 40 80 C 40 176 F Relative humidity max 95 non condensing Material of seals FPM CS 1xx0 EPDM CS 1xx1 Electrical safety class III low voltage protection IP class IP 67 Weight 1 3 kg Hydraulic data Measurement range Display shows class from ISO 7 6 5 ISO 28 27 26 Calibrated within range ISO 13 11 10 23 21 18 Accuracy 1 2 ISO class in the calibra...

Page 95: ...0 mA active output max burden 330Ω or 0 10 V active output min load resistor 820Ω Switching output passive n switching Power MOSFET max current 1 5 A normally open RS485 Interface 2 wire half duplex HYDAC Single Wire interface For HMG 3 000 use only 20Recalibration Every 2 3 years providing your in house QA system does not prescribe otherwise 21Service Shipping Address for Recalibration and Repair...

Page 96: ...Tecnical Data Model code HYDAC Filtersysteme GmbH en Page 94 BeWa CS1000 3247149l en doc 2006 07 24 22Type Product Key ...

Page 97: ...Notizen Note Note ...

Page 98: ...Notizen Note Note ...

Page 99: ...Notizen Note Note ...

Page 100: ... Division Industriegebiet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Tel 49 0 6897 509 01 Fax 49 0 6897 509 846 Technik Technical Department Fax 49 0 6897 509 577 Verkauf Sales Department Internet www hydac com email filtersysteme hydac com ...

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