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HYDAC FILTER SYSTEMS MRF 1 E, Nstallation And Maintenance Instructions

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MoWa MRF1 3550863b en-us 2016-06-13.docx 

2016-06-13 

 

Content 

MRF1 MultiRheo Filter .................................................................................. 1

 

Imprint ............................................................................................................ 2

 

Documentation Representative ................................................................... 2

 

Content .......................................................................................................... 3

 

Preface ........................................................................................................... 5

 

Technical Support ........................................................................................ 5

 

Product modification .................................................................................... 5

 

Warranty ...................................................................................................... 5

 

Using the documentation ............................................................................. 6

 

Safety information ........................................................................................ 7

 

Hazard symbols ........................................................................................... 7

 

Signal words and their meaning in the safety information and 

instructions .................................................................................................. 8

 

Structure of the safety information and instructions ..................................... 8

 

Proper/Designated Use ............................................................................... 9

 

MRF 1 E / MRF 1 K Restrictions pertaining to use ................................... 9

 

MRF1 N Restrictions pertaining to use ..................................................... 9

 

Improper Use or Use Deviating from Intended Use ................................... 10

 

Qualifications of personnel / target group .................................................. 11

 

Wear suitable clothing ............................................................................... 12

 

Observe regulatory information ................................................................. 12

 

Unpacking the product ............................................................................... 12

 

Transporting / storing the product ............................................................ 13

 

Decoding the name plate ........................................................................... 14

 

Checking the scope of delivery ................................................................. 15

 

Product features ......................................................................................... 16

 

Filter housing components ........................................................................ 16

 

MRF1 E - dimensions .................................................................................. 17

 

MRF1 N / MRF1 K - dimensions ................................................................. 18

 

MRF1 … - Hydraulic diagram ..................................................................... 19

 

Calculating the pressure loss of the filter housing / filter element ........ 20

 

Housing 

p

∆

: Pressure loss curve, housing ............................................... 20

 

Filter element-

p

∆

: pressure loss calculation, filter element....................... 20

 

R (Resistance) Factors .............................................................................. 21

 

Filter material.......................................................................................... 21

 

Maximum differential pressure at the filter element ................................ 21

 

Summary of Contents for MRF 1 E

Page 1: ...MRF1 MultiRheo Filter Installation and Maintenance Instructions English translation of original instructions Keep for future reference Document no 3550863b ...

Page 2: ...Dieter Dipl Kfm Wolfgang Haering Documentation Representative Mr Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone 49 6897 509 1511 Fax 49 6897 509 1394 E mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using el...

Page 3: ...N Restrictions pertaining to use 9 Improper Use or Use Deviating from Intended Use 10 Qualifications of personnel target group 11 Wear suitable clothing 12 Observe regulatory information 12 Unpacking the product 12 Transporting storing the product 13 Decoding the name plate 14 Checking the scope of delivery 15 Product features 16 Filter housing components 16 MRF1 E dimensions 17 MRF1 N MRF1 K dime...

Page 4: ...ration 25 Observe the clogging indicator 25 Observe the optical clogging indicator 26 Observe the electric clogging indicator 26 Performing maintenance 26 MRF1 E Changing filter element 27 MRF1 N Changing the filter element 30 Spare parts list 33 MRF1 E spare parts 33 MRF1 N spare parts 35 Putting the filter housing out of service 37 Stopping the filter housing 37 Disposing of the filter housing 3...

Page 5: ...ation our liability shall be limited to foreseeable damage Claims due to Product Liability shall remain unaffected Technical Support Contact our technical sales department if you have any questions on our product When contacting us please always include the model type designation serial no and article no of the product Fax 49 6897 509 9046 E mail filtersystems hydac com Product modification We wou...

Page 6: ...e which topic I am looking for WHERE can I find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx The documentation number with its index enables you to order another copy of the operating and maintenanc...

Page 7: ...e the unit unless all the safety devices are present Secure the hazardous areas which may arise between the unit and other equipment Maintain the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information and instructions in these operating instructions which ...

Page 8: ... lethal or serious injury CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk which if not avoided can result in minor or moderate injury NOTICE NOTICE The signal word indicates a hazardous situation with a high level of risk which if not avoided will result in damage to property Structure of the safety information and instructions All warning instructions in t...

Page 9: ...duct extends to the following Observing all instructions contained in these operating instructions Adhering to maintenance work MRF 1 E MRF 1 K Restrictions pertaining to use The following restriction applies only to the filter housing with the marking MRF1 E MRF1 K NOTICE Impermissible operating media The filter housing will be damaged The filter may only be used in connection with mineral oils o...

Page 10: ...ty for any damage resulting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the unit Examples of improper use Operation with an impermissible fluid Operation under non approved operational conditions Operation when the safety devices are defective Modifications to the power unit made by the user or purchaser Inadequate mon...

Page 11: ...rk as instructed Operating personnel such persons have been instructed in power unit operation and are aware of potential hazards due to improper use Specialist personnel such persons have corresponding specialist training and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazards Activity Person Knowledge Trans...

Page 12: ...r jewelry Wear work safety shoes Wear gloves Observe the information relating to personal protection equipment in the safety data sheet of the operating fluid Observe regulatory information Observe the following regulatory information and guidelines Legal and local regulations for accident prevention Legal and local regulations for environmental protection Country specific regulations organization...

Page 13: ...housing before transport storage Close all connections Permitted storage temperature range See chapter Technical data page 38 Permitted air humidity See chapter Technical data page 38 Air Clean salt free air not near oxidizing substances danger of rust film Storage duration Indefinite After a storage period of greater than 2 years replace all seals before commissioning Storage position Lying on it...

Page 14: ...e label of the filter housing 2 Model code for details see page 39 The following information can be found on the name plate of the unit Row Description Part No Part number S N Serial number year of production Pressure max Maximum permitted operating pressure Weight Voltage power supply Seals Frequency Temp Oil Permitted fluid temperature range Temp amb Permissible ambient temperature range Volume ...

Page 15: ... immediately The MultiRheo Filter is factory tested for leakage and proper functioning and is properly packed The connections are all sealed with plastic plugs to prevent the intrusion of contaminants into the filter during transport The following items are supplied Qty Description 1 MultiRheo Filter MRF 1 without filter element version according to order 1 Installation and Maintenance Instruction...

Page 16: ...bypass filtration of low viscosity fluids The MRF is used for the separation of particles 100 µm to 1 µm absolute in size Filter housing components The filter housing has the following components MRF1 E MRF1 N Item Description 10 Filter housing 20 Filter head 30 Body seal ring 40 Coupling nut 100 Drain plug 110 Socket 1 1 1 Sealing ring 140 Screw plug Clogging indicator 150 Filter element ...

Page 17: ...MRF1 E dimensions MRF1 x en us Page 17 44 MoWa MRF1 3550863b en us 2016 06 13 docx 2016 06 13 MRF1 E dimensions The filter housing with model code MRF1 E has the following dimensions ...

Page 18: ...RF1 N MRF1 K dimensions MRF1 x en us Page 18 44 MoWa MRF1 3550863b en us 2016 06 13 docx 2016 06 13 MRF1 N MRF1 K dimensions The filter housing with model code MRF1 N MRF1 K has the following dimensions ...

Page 19: ...en us Page 19 44 MoWa MRF1 3550863b en us 2016 06 13 docx 2016 06 13 MRF1 Hydraulic diagram The filter housing has the following hydraulic diagram IN Inlet OUT Outlet X Differential pressure of clogging indicator Drain Sealing plugs ...

Page 20: ...oss curve housing Differential pressure bar Flow rate l min The upper housing curve holds for mineral oil with a density of 0 86 kg dm and a kinematics viscosity of 30 mm s The lower housing curve holds for water at 20 C For turbulent flow the differential pressure will change proportionally to the density for laminar flow it will change proportionally to the density and viscosity The flow velocit...

Page 21: ...ferential pressure at the filter element The maximum differential pressure Δpmax and the permitted temperature at the filter element are Filter material Fluid temperature PP PA PES 10 30 C 4 bar 7 bar 8 bar 10 60 C 2 bar 5 5 bar 6 5 bar 10 100 C 3 5 bar 5 bar Filter elements Flexmicron P Premium Aqueous fluids Oils Filtration rating PES PES GF 1 µm 32 0 10 4 5 4 3 µm 24 0 7 5 5 µm 18 0 4 4 4 3 10 ...

Page 22: ... elements Flexmicron S Standard Aqueous fluids Filtration rating PA PP 1 µm 274 321 3 µm 116 186 5 µm 42 132 10 µm 15 99 20 µm 11 54 30 µm 6 0 0 16 40 µm 3 8 12 50 µm 1 9 10 70 µm 1 1 8 90 µm 0 6 8 Filter elements Flexmicron E Economy Aqueous fluids Filtration rating PP 1 µm 37 3 µm 29 5 µm 20 10 µm 11 20 µm 8 30 µm 6 8 40 µm 5 4 50 µm 4 2 70 µm 3 1 ...

Page 23: ...horizontal or vertical installation in a pipeline or hose line with a threaded connector of G1 cylindrical pipe thread in accordance with DIN ISO 228 part 1 Before installation coat the connector threads with a lubricant containing a slip additive MoS2 This prevents damage to the connector threads during installation In order to change the filter elements sufficient clearance is to be provided und...

Page 24: ...nsity kg dm Mineral oil based hydraulic fluid has a density of 0 9 kg cm This formula applies to straight pipe runs and hydraulic oils Additional threaded connections and pipe bends increase the pressure differential Keep the height difference between the filter housing and the oil level in the tank as low as possible Take note that hoses must be suitable for pressures of at least 0 5 bar Constric...

Page 25: ...d on page 27 or 30 Filter housing in operation To avoid pressure surges on the filter housing fill the filter housing slowly for commissioning or after changing the filter element Observe the following points during operation permissible operating temperature permissible operating pressure permissible differential pressure at the filter element Observe the clogging indicator The filter housing is ...

Page 26: ...lectric clogging indicator If the filter has an electric clogging indicator an electrical switching signal will be emitted when it is time to change the filter element Exchange the filter element as soon as the clogging indicator emits the electrical signal Performing maintenance WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized before ...

Page 27: ... and pressure side 3 Depressurize the filter housing 4 To empty the filter housing carefully unscrew the drain screw plug 2 at the bottom end of the filter bowl in a clockwise direction using a 6 mm Allen wrench Collect the escaping fluid with a suitable container 1 5 Loosen the coupling nut 1 by turning it in a clockwise direction and then remove the filter bowl 2 Use a strap wrench to remove the...

Page 28: ...ad Check the O ring for visible signs of damage and if necessary replace it Wet the O ring with hydraulic fluid and insert it 9 For easy installation of the filter element wet the O ring on the filter element with the operating medium 10 Carefully press the new filter element into the element mount by applying slight pressure pressing it upwards and screwing it in Do not use excessive force or a h...

Page 29: ...or stainless steel unions lubricant containing a slip additive MoS2 HYDAC p no 3066287 2 Screw the filter bowl over the coupling nut onto the filter head in a counterclockwise direction When doing this screw the union nut hand tight only 12 Open the shut off valves on the inlet and outlet side slowly in order to prevent pressure surges onto the filter 13 Check the filter for possible leaks 14 The ...

Page 30: ... Close off the shut off valve on the suction and pressure side 3 Depressurize the filter housing 4 To empty the filter housing carefully unscrew the drain screw plug 2 at the bottom end of the filter bowl in a clockwise direction using a 6 mm Allen wrench Collect the escaping fluid with a suitable container 1 5 Loosen the filter bowl 1 using an open jaw wrench size 27 mm by turning it in a clockwi...

Page 31: ... the used filter element from the element mount and dispose of it properly 7 Clean the sealing surfaces on the filter head and filter bowl 8 Clean the sealing surface on the filter head Check the O ring for visible signs of damage and if necessary replace it Wet the O ring with hydraulic fluid and insert it ...

Page 32: ... upwards and screwing it in Do not use excessive force or a hammer etc 11 Lightly moisten the thread on the filter bowl with fluid 1 Put the filter bowl 2 from below over the filter element and turn the filter bowl counterclockwise by hand into the filter head Tighten the filter bowl using a 27 mm open jaw wrench 12 Open the shut off valves on the inlet and outlet side slowly in order to prevent p...

Page 33: ... 2016 06 13 docx 2016 06 13 Spare parts list To ensure safe and reliable operation of the filter use only original spare parts and accessories When ordering parts make sure to always indicate the unit designation cf name plate and the serial number MRF1 E spare parts ...

Page 34: ...BR 603440 1 1 1 1 40 Coupling nut plastic 10 bar 543114 1 1 1 1 40 Coupling nut Stainless steel 40 bar 545557 1 1 1 1 100 Screw plug FKM 617037 1 1 1 1 100 Screw plug NBR 617039 1 1 1 1 140 Air bleed plug Air bleed 545033 1 1 1 1 141 profile seal ring FKM 413429 1 1 1 1 141 profile seal ring NBR 411600 1 1 1 1 142 O ring FKM 610433 1 1 1 1 142 O ring NBR 604075 1 1 1 1 150 filter element 1 1 1 1 C...

Page 35: ...Spare parts list MRF1 x en us Page 35 44 MoWa MRF1 3550863b en us 2016 06 13 docx 2016 06 13 MRF1 N spare parts ...

Page 36: ... 30 O ring FKM 6001185 1 1 1 1 30 O ring NBR 6038303 1 1 1 1 100 Screw plug NBR 615002 1 1 1 1 100 0 Screw plug FKM 615003 1 1 1 1 110 Socket 608469 2 2 2 2 111 Sealing ring FKM 607758 2 2 2 2 111 Sealing ring NBR 615953 2 2 2 2 140 Air bleed plug Air bleed 245045 1 1 1 1 141 profile seal ring FKM 413429 1 1 1 1 141 profile seal ring NBR 411600 1 1 1 1 142 O ring FKM 610433 1 1 1 1 142 O ring NBR ...

Page 37: ...he filter housing See chapter Putting the filter housing out of service Disposing of the filter housing After dismantling the unit and separating the various materials dispose of the unit in an environmentally friendly manner Customer Service Service Regular inspection and maintenance work are indispensable to ensure trouble free operation and a long service life for your unit HYDAC SERVICE GMBH F...

Page 38: ...ge temperature range 5 30 C MRF1 E Technical data MRF1 E Installation size in inches 10 20 30 40 Filter housing volume in liters 1 1 2 2 3 2 4 3 Weight when empty in kg 4 5 5 9 7 4 8 8 Filter head material 1 4581 Stainless steel Filter bowl material 1 4571 Stainless steel MRF1 N MRF1 K Technical data MRF1 N MRF1 K Installation size in inches 10 20 30 40 Filter housing volume in liters 1 9 3 2 4 6 ...

Page 39: ... EPDM Clogging indicator for housing material N 100 0 no clogging indicator E Standard back pressure indicator B VM 2B 1 C VM 2C 0 D3 VM 2 D 0 L220 D4 VM 2 D 0 L24 D5 VM 2 LZ 1 DB F VR 2 F 0 pressure switch electrical Clogging indicator for housing material E C12 Differential pressure indicator electrical PVD 2 C 0 D13 Differential pressure indicator visual electrical VM2D 0 L110 D17 Differential ...

Page 40: ...ter housing volume 38 filtration 9 16 Filtration 21 22 Flexmicron 21 22 39 Flow rate 20 24 Fluid temperature 21 H Hazard symbol 7 8 Hydraulic connection 38 Hydraulic diagram 19 I Imprint 2 IN 19 Inlet 19 installation 23 28 32 Internal pipe diameter 24 ISO 23 M Maintenance 1 11 15 Material of sealings 38 39 Measures 8 Mineral oil 24 Model code 14 39 O operating 5 6 7 9 11 12 14 25 28 32 operating t...

Page 41: ...Notes ...

Page 42: ...Notes ...

Page 43: ......

Page 44: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E mail filtersystems hydac com ...

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