HYDAC FILTER SYSTEMS MFU-15E Operating And Maintenance Instructions Manual Download Page 5

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HYDAC FILTER SYSTEMS GMBH

Table of Contents

BeWa MFU-15E_S 4391552c en-us web

Rectifying malfunctions .......................................................................................... 81

Performing Maintenance ........................................................................................ 84

8.1

Maintenance table ........................................................................................ 85

8.2

Changing the filter element .......................................................................... 86

8.3

Removing/installing the quick coupling ........................................................ 92

8.4

Removing/installing the protective screen .................................................... 94

8.4.1

Removing/mounting the push-in protective screen.......................... 95

8.4.2

Removing/installing the push-in protective screen........................... 97

8.5

Checking/cleaning the protective screen...................................................... 99

Decommissioning / Disposal ................................................................................ 101

9.1

Temporary shutdown.................................................................................. 101

9.2

Final Decommissioning .............................................................................. 101

9.3

Disposal...................................................................................................... 101

Appendix .............................................................................................................. 102

A.1

EC declaration of conformity ...................................................................... 102

A.2

Contacting Customer Service..................................................................... 102

A.3

Finding spare parts/accessories................................................................. 103

A.3.1

Accessories list .............................................................................. 106

Glossary ............................................................................................................... 113

Index .................................................................................................................... 116

Summary of Contents for MFU-15E

Page 1: ...MFU 15S MobileFiltration Unit Operating and Maintenance Instructions English translation of original instructions Document No 4391552c Follow these instructions for proper and safe use Keep for future reference ...

Page 2: ... mail filtersystems hydac com Homepage www hydac com Court of registration Saarbrücken HRB 17216 Executive directors Mathias Dieter Dipl Kfm Wolfgang Haering Documentation Representative The contact data of the person authorized with the documentation is Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Germany Telephone 49 6897 509 1511 Telefax 49 6897 509 1394 E mail ...

Page 3: ...anty 12 1 5 Notes on copyright 13 2 Safety 14 2 1 Target group Required personnel qualification 14 2 2 Hazard symbols pictograms 18 2 3 Danger notifications 20 2 4 Safety marking 24 2 5 Observing regulatory information 25 2 6 Observing environmental precautions 25 2 7 Stoppage in an emergency EMERGENCY STOP 25 2 8 Fire fighting Extinguishing a fire 25 3 Performance and product description 27 3 1 M...

Page 4: ...with a power plug for 120 230 V AC single phase 61 5 4 4 Connecting filter units with a power plug for 400 V AC 3 phases 62 5 4 5 Connecting the signal cable only MFU 15S9 63 5 5 Connecting pneumatically air motor option 65 5 6 Connecting the suction pressure port 66 5 7 Attaching connecting the suction pressure hoses accessories 68 5 8 Commissioning the filter unit 69 6 Manual operation 71 6 1 Sw...

Page 5: ...he protective screen 94 8 4 1 Removing mounting the push in protective screen 95 8 4 2 Removing installing the push in protective screen 97 8 5 Checking cleaning the protective screen 99 9 Decommissioning Disposal 101 9 1 Temporary shutdown 101 9 2 Final Decommissioning 101 9 3 Disposal 101 A Appendix 102 A 1 EC declaration of conformity 102 A 2 Contacting Customer Service 102 A 3 Finding spare pa...

Page 6: ...n this manual are meant for general illustration purposes Therefore representations and functional options can deviate from the delivered product We reserve the right to modifications to the contents of this manual without prior notice 1 1 Target group of the manual This manual was created for the following target group Target group Tasks Owner Keep this manual and the applicable doc uments at the...

Page 7: ...nd the following information on the title page of this manual Short name of the product Product name Operating and Maintenance Instructions Document no 12345678 English translation of original instructions Valid from from s no 1 5 2 4 3 Fig 1 Overview labeling of the title page 1 Short name of the product product name 2 Type of document 3 Language 4 Document no Index 5 Supplementary instructions r...

Page 8: ...are absolutely required for carrying out a work activity on the product and are marked with a check mark and are in bold in the text An example for the representation of requirements ü he product is assembled and connected ü The product is switched off 1 Switch the product on 1 2 3 Representation of procedural instructions In the case of procedural instructions there are the two follow ing represe...

Page 9: ...n of intermediate results results In the case of some activities it is necessary to carry out work steps with intermediate results and end results Intermediate results are the consequence of activities they are marked with an indented arrow End results represent the end of an activity and are repre sented with a flag An example for a procedural instruction with intermediate re sult and final resul...

Page 10: ...tion in this manual are highlighted with pictograms and signal words The pictogram and the signal word give you information of the risk level of the danger Warning General Safety Information which is placed ahead of each activity are represented as follows CAUTION Type and source of danger Hazard symbol Consequence of the danger Measures to avert danger 1 2 3 4 5 6 7 8 9 A ...

Page 11: ...not avoided will result lethal or serious injury WARNING WARNING The signal word indicates a hazardous situation with a medium level of risk which if not avoided can result lethal or serious injury CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk which if not avoided can result in mi nor or moderate injury NOTICE NOTICE The signal word indicates a hazardous ...

Page 12: ...luded that mistakes could have crept in Therefore please under stand that in the absence of any provisions to the contrary hereinafter our warranty and liability for any legal reasons whatsoever are excluded in respect of the information in this manual In particular we shall not be liable for lost profit or other financial loss This exclusion of liability does not apply in cases of intent and gros...

Page 13: ...pyrights for this manual lies with the manufacturer No part of this manual may be reproduced in any form or pro cessed duplicated or distributed using electronic systems with out the written consent of the manufacturer Any infringements to the above shall be liable to damage compensation 1 2 3 4 5 6 7 8 9 A ...

Page 14: ...installation commis sioning operation maintenance work and also troubleshooting on the product An owner is the person who operates the product himself her self for commercial or economic purposes or provides it to a third party for use application and bears the legal product re sponsibility to protect the user the personnel or the third party The obligations of the owner are To know and apply the ...

Page 15: ...ge of 14 and must be without any physical impediments in regard to the in dustrial environment These instructions are intended for Activity Personnel Knowledge Transport storage Specialist personnel General Knowledge of trans port safety is re quired Installation Specialist personnel Mechanical Specialist personnel Electrical Safe handling use of tools Product specific knowledge is re quired Commi...

Page 16: ...ut handling the test liq uid is required Troubleshooting service decommissioning dismounting Specialist personnel Mechanical Specialist personnel Electrical Safe handling use of tools Product specific knowledge is re quired Disposal Specialist personnel General Knowledge of envi ronmentally friendly disposal of materi als and matter is re quired Knowledge of de contamination of contaminants is re ...

Page 17: ...dge Transport installation commissioning operation faultfinding trouble shooting maintenance disposal Specialist personnel Service Adminis tration Service personnel Administrator HY DAC Service Extensive experi ence of the product Tab 2 Target group Required personnel qualification 1 2 3 4 5 6 7 8 9 A ...

Page 18: ...ep all symbols pictograms intact and legible Warning signs used These marks can be found for all safety and warning instruc tions in this manual which indicate particular dangers to per sons property or the environment Danger point warning Dangerous electrical voltage warning Signs used for giving orders These symbols can be found for all safety and warning instruc tions in this manual which indic...

Page 19: ...ating pressure Signs used for the required specialist personnel These symbols show the required training knowledge for in stallation work and or maintenance work Specialist personnel operators Such persons have had the corresponding spe cialist training and several years work experi ence They are able to assess and perform the work assigned to them they are also able to rec ognize potential danger...

Page 20: ...persons have been trained by the manu facturer and are authorized to perform service 2 3 Danger notifications The following residual risks can occur in the various life phases Life phase in all the life phases DANGER Electric voltage warning Danger of fatal injury u In case of any damage to the insulation switch off the sup ply voltage immediately and arrange for repairs to be car ried out u Befor...

Page 21: ...sure use of permissible operating media u Follow the permissible operating conditions NOTICE There is a risk of the unit tipping or slipping away due to vibra tions The filter unit will be damaged u Before starting it up place the filter unit on a stable hori zontal surface NOTICE High solid particle contamination in the fluid at the bottom of the tank The pump is damaged destroyed u Do not suctio...

Page 22: ...e quick coupling Leaks and or air entry at the quick coupling u Seal the quick coupling correctly NOTICE Operation without the protective screen The filter unit will be damaged destroyed u Always operate the filter unit with a protective screen NOTICE Damaged protective screen The filter unit will be damaged destroyed u Never operate the filter unit with a damaged or defective protective screen On...

Page 23: ...b 23 120 CAUTION Missing maintenance unit with lubricator in the compressed air supply line The air motor will be damaged u Before and during operation check the maintenance unit and the oil level of the lubricator in the compressed air supply line 1 2 3 4 5 6 7 8 9 A ...

Page 24: ...ct The labels signs on the product must always be easy to read Fig 2 Safety marking label sign on the product 1 Label Name plate with the manufacturer s address details see Decoding the name plate 31 2 Label Caution electrical voltage 3 Label Pull out the plug 4 Label Direction of rotation 5 Embossed sign Characteristics of the electric motor 1 2 3 4 5 6 7 8 9 A ...

Page 25: ...tect the environment Ensure that no operating medium is released into the environment soil or wa ter Remove any leaked operating medium immediately and in an environmentally sound manner 2 7 Stoppage in an emergency EMERGENCY STOP Disconnect the product from all sources of energy in an emer gency Switch off the product at the main switch 2 8 Fire fighting Extinguishing a fire Use a powder extingui...

Page 26: ...2 Safety HYDAC FILTER SYSTEMS GMBH 26 120 BeWa MFU 15E_S 4391552c en us web Fig 4 Minimum distance for fire fighting 1 2 3 4 5 6 7 8 9 A ...

Page 27: ...s con tainers etc Temporary offline filtration of hydraulic systems contain ers etc Return flow of the leakage oil to test benches Particular advantages Improvement in service life for both components and sys tem filters Increased oil service life Higher machine availability Simple operation Compact design Integrated dry running protection 3 1 MFU 15S9 for higher viscosity with signal cable Only f...

Page 28: ...operating condi tions see Technical data 34 Follow all the notices contained in the operating instruc tions Performing inspection and maintenance work Use only original spare parts NOTICE Impermissible operating conditions or operating media The filter unit will be damaged u Ensure use of permissible operating media u Follow the permissible operating conditions Claims for defects or liability rega...

Page 29: ...amples of improper use are for example Operation in potentially explosive atmospheres Operation under non approved operational conditions Operation with defective protective devices Modifications to the filter unit made by the user or pur chaser Inadequate monitoring of parts that are subject to wear and tear Improperly performed repair work Operation with impermissible media fluids such as water ...

Page 30: ...v ery of the MFU With this you can check the completeness of the scope of the delivery The filter unit is supplied without either filter element or attach ment parts installed Qty Description 1 Filter unit MFU version depending on the order 1 Technical documentation consisting of Operating and Maintenance Instructions this document CE declaration of conformity Tab 3 Scope of delivery 1 2 3 4 5 6 7...

Page 31: ... components Always mention the part no and the serial no when contacting HYDAC Fig 5 Decoding the name plate Item Description 1 Name plate of the filter unit 2 Filter unit model code 3 Name plate of the electric motor Part no Part number S N Serial number Year of manufacture Power Power consumption Voltage Grid Voltage Power supply Frequency Frequency Current Current consumption p max Operating pr...

Page 32: ...3 Performance and product description HYDAC FILTER SYSTEMS GMBH 32 120 BeWa MFU 15E_S 4391552c en us web Flow rate Flow rate Weight Empty weight 1 2 3 4 5 6 7 8 9 A ...

Page 33: ... P 15 15 l min only type E and S E Economy F FKM FPM Viton Filter element length 9 9 23 cm Pump version S Vane pump A AH AF D F K M N T U X Supplementary details E Clogging indicator S Standard with signal cable P Premium 100 V AC 50 Hz 1 Ph 100 V AC 60 Hz 1 Ph 110 V AC 50 Hz 1 Ph Air motor only for type E 240 V AC 50 Hz 1 Ph 120 V AC 60 Hz 1 Ph 230 V AC 50 Hz 1 Ph 400 V AC 50 Hz 3 Ph only type S ...

Page 34: ... ISO 6743 4 DIN 51524 and HLPD Biologically degradable fluids based on mineral oil such as HETG and HEES Electric power consumption See nameplate on filter unit on electric motor Pump type Vane pump Operating pressure 4 bar Permissible suction pres sure at suction port IN 0 4 0 5 bar Hydraulic connections IN GEKA quick coupling claw dis tance 40 mm OUT 18L M26x1 5 in accordance with ISO8434 1 Seal...

Page 35: ...re than two years we recommend replacing all seals and especially the hoses IP protection class accord ing to IEC 60529 IP54 1 Connector cable length 3 m Signal cable length 10 m Emission sound pressure level LPA 65 db A Design service life If the service and maintenance intervals are followed the design service life of the unit is not lim ited 1 The IP protection class of the installed power plug...

Page 36: ...sions and hydraulic diagrams of the various product variants can be found below Check the model code on the name plate of the filter unit 3 7 1 MFU 15E9 Economy The drawings dimensions of the units of the MFU 15E9 type with AC DC electric motor can be found below Filter unit with AC electric motor Filter unit with DC electric motor 1 2 3 4 5 6 7 8 9 A ...

Page 37: ...ct description 3 BeWa MFU 15E_S 4391552c en us web 37 120 3 7 1 1 MFU 15E9 Dimensions hydraulic diagram The filter unit with AC electric motor has the following dimen sions Fig 7 4155968 EBZ MFU 15E9 Sx FE AC All dimensions in mm 1 2 3 4 5 6 7 8 9 A ...

Page 38: ...t description HYDAC FILTER SYSTEMS GMBH 38 120 BeWa MFU 15E_S 4391552c en us web The filter unit with DC electric motor has the following dimen sions Fig 8 4155968 EBZ MFU 15E9 Sx FE DC All dimensions in mm 1 2 3 4 5 6 7 8 9 A ...

Page 39: ...HYDAC FILTER SYSTEMS GMBH Performance and product description 3 BeWa MFU 15E_S 4391552c en us web 39 120 Hydraulic circuit Fig 9 Hydraulic diagram MFU 15E 1 2 3 4 5 6 7 8 9 A ...

Page 40: ...uct description HYDAC FILTER SYSTEMS GMBH 40 120 BeWa MFU 15E_S 4391552c en us web 3 7 2 MFU 15S9 Standard The drawings dimensions of the units of the MFU 15S9 type with AC electric motor are given below 1 2 3 4 5 6 7 8 9 A ...

Page 41: ...uct description 3 BeWa MFU 15E_S 4391552c en us web 41 120 3 7 2 1 MFU 15S9 Dimensions hydraulic diagram The filter unit with AC electric motor has the following dimen sions Fig 10 4263428 EBZ MFU 15S9 Sx FE All dimensions in mm 1 2 3 4 5 6 7 8 9 A ...

Page 42: ...3 Performance and product description HYDAC FILTER SYSTEMS GMBH 42 120 BeWa MFU 15E_S 4391552c en us web Hydraulic circuit Fig 11 Hydraulic diagram MFU 15S 1 2 3 4 5 6 7 8 9 A ...

Page 43: ...nce and product description 3 BeWa MFU 15E_S 4391552c en us web 43 120 3 8 Design and function The following components operating elements can be found on the filter unit Fig 12 Components MFU 15 E MFU 15 S IN Inlet 1 2 3 4 5 6 7 8 9 A ...

Page 44: ...ging indicator back pressure indicator 140 Pressure relief valve 310 Electric motor 330 Connection box with mains On Off switch 331 Connector cable with power plug 410 Rubberized vibration inhibiting feet 420 Drip tray 600 Filter bowl 700 GEKA quick coupling stud standpipe optional 710 Protective screen 900 Filter element 910 Empty element Tab 5 Components MFU 15 E MFU 15 S 1 2 3 4 5 6 7 8 9 A ...

Page 45: ...0 is depending on the version either an electric motor with direct current or alternating current or an air motor The connection voltage pressure specification can be found on the name plate of the drive motor 310 or through the model code of the filter unit see Decoding the name plate 31 The units with an electrical motor have an on off switch 330 on the terminal box 330 for the electric motor 31...

Page 46: ... A protective screen 710 in the suction port Access via the quick coupling 700 The holder for the fastening of the optional suction and pressure hoses Filter bowl 600 for the filter element 900 not included in the scope of delivery A back pressure indicator 133 to show the contamina tion level of the filter element The drip pan 420 which is made of plastic is installed be tween the rubberized feet...

Page 47: ... before transporting it or putting it into storage Remove and dispose of the used filter element and clean the inside of the filter bowl Transport the filter unit only by carrying it at the handle or when standing on its feet NOTICE The filter unit can be damaged if transported or stored in a lying down position NOTICE Hold the filter unit only at the handle to transport it Fig 14 Transporting the...

Page 48: ...he prevention of damage to the filter unit during storage 6 months in this chapter Remove and dispose of the used filter element and clean the inside of the filter bowl Softeners from the rubber liners on the feet leave permanent marks on light colored sensitive surfaces Avoid longer storage periods for the filter unit on light colored sensitive surfaces 1 2 3 4 5 6 7 8 9 A ...

Page 49: ...r unit with hoses and lances If the filter unit is equipped with the hoses including lances from the accessories here you will find tips and options to place the lances during transport and storage Insert both the lances into the feet of the filter unit from the top Fig 15 MFU storage Option 1 1 2 3 4 5 6 7 8 9 A ...

Page 50: ...120 BeWa MFU 15E_S 4391552c en us web Insert both the lances into one another in the holder on the fil ter unit The type of storage given in Option 2 is only possible when the feet are parallel to each other Fig 16 MFU storage Option 2 1 2 3 4 5 6 7 8 9 A ...

Page 51: ...ged u Before starting it up place the filter unit on a stable hori zontal surface 5 1 Increasing the stability adjusting the feet In order to save space during transport the filter unit is deliv ered with the feet parallel to each other The stability is re duced through this In order to increase the stability adjust and lock the feet to 22 2 x 22 44 each to the outside To ad just both feet is give...

Page 52: ... MFU 15E_S 4391552c en us web Fig 17 Increasing the stability adjusting the feet If the feet are not locked in the intended positions of 0 or 44 the filter unit can tip Only use the intended positions of 0 or 44 for the adjustment of both feet and lock them subse quently 1 2 3 4 5 6 7 8 9 A ...

Page 53: ...bores in the foot can be seen in the other threaded hole at the 22 position in the filter head 3 Rotate the two screws clockwise into the other threaded holes position 22 and tighten them securely with a 3 Nm torque NOTICE Ensure that the screws are located fully in side the threaded holes If the screws protrude out of the threaded hole the position has not been chosen correctly Select the right p...

Page 54: ... bores in the foot can be seen in the other threaded hole at the 0 po sition in the filter head 6 Rotate the two screws clockwise into the other threaded holes position 0 and tighten them securely with a 3 Nm torque NOTICE Ensure that the screws are located fully in side the threaded holes If the screws protrude out of the threaded hole the position has not been chosen correctly Select the right p...

Page 55: ...tem the low lying line can develop a suction effect and trigger the siphoning effect be tween the communicating containers systems This siphoning effect also occurs when fluid is pumped in a pre pressurized reservoir Fig 20 Avoiding siphoning NOTICE Siphoning effect Reservoir overflowing leaking oil spill u Remove the ends of the hoses from the reservoir after op eration or shut the shut off devic...

Page 56: ...TEMS GMBH 56 120 BeWa MFU 15E_S 4391552c en us web After the filter unit is switched off the height difference pri mary pressure can cause flow to occur both in the feed direc tion and against the feed direction and the fluid can leak un controllably 1 2 3 4 5 6 7 8 9 A ...

Page 57: ... filter element and empty the filter unit com pletely in order to prevent mixing with the residual oil in the fil ter unit If different oils are mixed the oil properties can change nega tively as follows Higher risk of cavitation More seal wear Modified anti wear properties Poorer filtration Reduced filter element service lives Modified friction characteristics Modified response to water More depo...

Page 58: ...n vary from the IP protection class of the entire product see ICE DIN EN 60204 1 Chapter 7 2 2 If you require a power plug with a higher IP protection class exchange this one for a suitable power plug Exchanging the power plug has no effect on the validity of the CE declaration of conformity of the entire product Depending on the version the filter unit has thermal protection in the motor windings...

Page 59: ...l system and before any maintenance cleaning or repair work discon nect the supply line or pull out the power plug u Never bypass the fuses or disable them u Keep moisture away from live parts 5 4 2 Connecting the filter unit with 12 24 V DC For the 12 24 V DC version the filter unit is supplied ready for connection with a male connector or with battery clamps 1 Remove the connector cable from its...

Page 60: ...f the filter unit HYDAC FILTER SYSTEMS GMBH 60 120 BeWa MFU 15E_S 4391552c en us web ð The motor pump assembly begins to turn 6 Switch the filter unit off at the main switch O The filter unit is electrically connected 1 2 3 4 5 6 7 8 9 A ...

Page 61: ...ble from its holder and unwind it completely 2 Before plugging in the power plug make sure that the main switch is in the 0 or OFF position 3 Check that the voltage and frequency are correct You will find the filter unit s electrical data on the electric mo tor s name plate 4 Plug the power plug into a suitable power outlet 5 Switch the filter unit on at the main switch ð The motor pump assembly b...

Page 62: ...y are correct You will find the electrical data of the filter unit on the name plate of the electric motor 4 Plug the power plug into a suitable power outlet 5 Check the direction of rotation of the electric motor by switching it on briefly jog mode The direction of rota tion required is indicated by an arrow on the fan cover 6 If the direction of rotation needs to be changed this can be done by t...

Page 63: ...ter unit has a signal cable with plug AMP T 3360 001 for signaling to the remote control The relay in the connection terminal box has floating contacts to signal Voltage present and Pump switched on The relay contact is a normally closed contact Voltage Permissible current 240 V AC 10 A 24 V DC 2 A Tab 6 Loading of the relay contacts C1 Capacitor K1 Relay 1 2 3 4 5 6 7 8 9 A ...

Page 64: ...tors M Electric motor W Neutral wire PE Protective conductor X1 Signal cable with plug connector BN Brown code for color identification marking according to DIN IEC 60757 BU Blue code for color identification marking according to DIN IEC 60757 RD Red code for color identification marking according to DIN IEC 60757 1 2 3 4 5 6 7 8 9 A ...

Page 65: ...sed air line to the filter unit CAUTION Missing maintenance unit with lubricator in the compressed air supply line The air motor will be damaged u Before and during operation check the maintenance unit and the oil level of the lubricator in the compressed air supply line Install a shut off device in the feed line to switch the filter unit on off To ensure a constant flow rate ensure that the compr...

Page 66: ... 21 Pressure loss formula Δp Pressure differential bar L Line length m d Internal pipe diameter mm Q Flow l min ν Kinematic viscosity mm s D Density kg dm The mineral oil based hydraulic oil has a density of 0 9 kg dm This formula applies to straight pipe runs Particularly with re gard to the suction side connection note that additional con nectors and pipe bends increase the pressure differential...

Page 67: ...ote that the nominal size of the connected hose piping must correspond to the cross section of the connection thread Make sure that the connection hoses piping suction side pressure side do not cause any tension or vibrations to be carried over to the filter unit Use hoses or compensators if necessary 1 2 3 4 5 6 7 8 9 A ...

Page 68: ...he fluid directly at the bottom of the tank where the sediment is The greatest contamination is found on the bottom of the tank All impurities and other particles are deposited on the bottom of the tank Prevent aeration of the medium by fully immersing the lance in the medium Ensure that the lance is always below the level of the oil dur ing operation Check the hoses for damage and brittleness Rep...

Page 69: ... undamaged Re place damaged cables immediately 4 Check that the suction and pressure hoses are undam aged Replace damaged hoses immediately 5 Check the permissible ambient and fluid temperature ranges see Technical data 34 6 Clean the protective screen see Checking cleaning the protective screen 99 7 Prior to each use match the oil type in the filter unit to the oil type to be pumped If you are no...

Page 70: ...0 Switch the filter unit on and monitor the suction action via the transparent suction hose If the filter unit does not pump any fluid after a max of 5 minutes of opera tion switch the filter unit off Fill the motor pump group with fluid through the suction hose and switch the filter unit on once again 1 2 3 4 5 6 7 8 9 A ...

Page 71: ...e filter unit is equipped with a clogging indicator optical back pressure indi cator Check this daily through a visual check during operation See Chapter Observe the optical clogging indicator 72 When the clogging indicator has responded or the pointer is in the red zone exchange the filter element If the container to be filled is full or if the required oil cleanli ness has been achieved switch o...

Page 72: ...e compressed air supply off After switching the unit off at the main switch depressurized oil can escape at the ports depending on the conditions or in stallation 6 2 Observe the optical clogging indicator Fig 24 Visual clogging indicator In order to utilize the uptake capacity of the filter element opti mally the filter unit has an optical clogging indicator This opti cal clogging indicator displ...

Page 73: ...ent 86 Suit able filter elements can be found in Chapter Finding the filter elements You will find further details on the operating modes in the sub sequent chapters 900 Filter element 910 Empty element In this context ensure that The suction hose suctions as close to the bottom of the reservoir as possible however not directly at the base The pressure hose allows the cleaned oil to flow back into...

Page 74: ...ng spare parts accessories 103 Fig 25 Filter element Fig 26 Example of application Recirculation with filtration dewatering ü Select the right filter element for an operating mode and exchange this according to Chapter Changing the filter element 86 1 Connect the suction hose to the oil tank container and fit the suction hose in it and also secure it against falling out 2 Connect the pressure hose...

Page 75: ...Empty the contents of the pressure hose into the oil tank container 8 Empty the contents of the suction hose into the oil tank container 9 Secure the pressure hose at the quick coupling see Re moving installing the quick coupling 92 10 Secure the piping and if required the hoses to the filter unit see Transportation Storage 47 O Recirculation with filtration dewatering is complete NOTICE Transport...

Page 76: ...ion ü Select the right filter element for an operating mode and exchange this according to Chapter Changing the filter element 86 1 Connect the suction hose to the oil tank container and fit the suction hose in it and also secure it against falling out 2 Connect the pressure hose to the oil tank container and fit the pressure hose in it and also secure it against fall ing out 3 Connect the filter ...

Page 77: ...ng see Removing installing the quick coupling 92 8 Empty the contents of the pressure hose into the oil tank container 9 Empty the contents of the suction hose into the oil tank container 10 Secure the pressure hose at the quick coupling see Re moving installing the quick coupling 92 11 Secure the cable and if required the hoses to the filter unit see Transportation Storage 47 O Recirculation is c...

Page 78: ...viscosity short time duty instead of continuous operation etc You will find the relevant details in the following chapters 6 4 1 Using the pump nozzle Containers and plants can be easily filled without spilling with the pump nozzle Details for operating and handling the pump nozzle can be found in the attached manual NOTICE Continuous operation with closed pump nozzle The pump will be damaged u Op...

Page 79: ...change and mainte nance in the attached manual 6 4 3 Using a pump nozzle with a flow rate meter Containers and plants can be easily filled without spilling with the pump nozzle and the flow rate meter You can find details regarding the operation and handling of the flow rate meter its settings battery change and mainte nance in the attached manual NOTICE Continuous operation with closed pump nozzl...

Page 80: ...lled protective screen from blocking up quickly due to too much dirt Screw the suction strainer on the suction hose e g instead of the lance and hang this into the container to be cleaned During operation with the suction strainer on the suction hose please note the permissible viscosity is 200 mm s 6 4 5 Using the lance set 1 3 m on the suction and pressure hose With the lance set for the suction...

Page 81: ... flow The vane pump is pumping the fluid in the wrong direction Make sure that the vane pump is functioning in the direction shown by the ar rows on the housing If nec essary switch two phases in the motor control box There is no oil in the filter unit Fill the filter unit through the suc tion hose The quick cou pling is leaking Retighten the connector on the quick coupling The protective screen i...

Page 82: ...cos ity The is no power to the electric motor or no compressed air to the air motor Check the sup ply line to the fil ter unit Replace it if necessary The electric mo tor the van pump is defec tive Contact HYDAC Service The transport locks are still mounted Remove the transport seals The transport seals are the yellow plastic parts Filter element is clogged The clogging in dicator is re sponding T...

Page 83: ...le viscos ity Leaks in the unit filter hous ing Wrong missing or defective sealing ring Check the seal ing ring of the fil ter element Re place it if neces sary The filter bowl is insufficiently tightened Manually tighten the filter bowl a little more The running noise of the mo tor pump assem bly becomes substantially louder The protective screen is clogged Clean the pro tective screen Tab 7 Erro...

Page 84: ...s chapter you will find the description of the required maintenance activities and the qualifications of the staff needed to carry out these tasks WARNING The hydraulic system is under operating pressure Danger of bodily injury u The hydraulic system must be depressurized before per forming any work on it Depending on the model of the filter unit the changing of the filter element is different too...

Page 85: ...or mation 6 2 Observe the opti cal clogging indi cator 1 8 5 Checking clean ing the protective screen 2 8 4 Removing in stalling the pro tective screen 2 8 4 1 Removing mount ing the push in protective screen 2 8 4 2 Removing in stalling the push in protective screen 2 8 5 Checking clean ing the protective screen 2 8 2 Changing the fil ter element 2 8 5 Checking clean ing the protective screen 2 1...

Page 86: ...IMICRON Recirculation with filtration NX9AM AQUAMICRON Recirculation with filtration de watering NX9 xxxxx F empty element Circulation pumping without fil tration Tab 8 Overview of the filter element type of operation NOTICE Missing filter element empty element Leakages at the filter bowl u Never operate the filter unit without a filter element or an empty element inserted The filter element empty...

Page 87: ...ows for replacing the filter element 1x wrench 24 mm 1x torque wrench 1 With the filter unit switched on remove the suction hose from the housing and aspirate air 2 Now allow the filter unit to continue running until there is no more fluid flowing out of the pressure hose 3 Remove the pressure hose from the container 1 2 3 4 5 6 7 8 9 A ...

Page 88: ...rclock wise If required use a wrench 24 mm 6 Unscrew the filter bowl 600 by turning it counterclock wise by hand NOTICE A small amount of fluid will drip out of the connector head 110 and will collect in the drip tray 420 If the filter unit is connected to a system oper ating medium can continue to flow out of the hoses pipes Make sure that there is always 0 5 liter of medium in the filter cartrid...

Page 89: ... an environmentally friendly manner in accor dance with the applicable guidelines and regulations 9 Clean the sealing surface on the connector head 11 and the filter bowl 600 Also clean the inside of the filter bowl 600 10 Insert the new filter element or empty element into the filter bowl The filter bowl leaks unless a filter element or empty elements has been installed 1 2 3 4 5 6 7 8 9 A ...

Page 90: ... fluid NOTICE Damaged O rings cause leaks at the filter bowl 13 Completely fill the filter element with the fluid to be pumped to ensure protection against dry running 14 Feed in the filter bowl with the filter element from the bottom to the connector head NOTICE Take care to ensure that the plastic hose 161 is located in the middle of the filter element and that it is not kinked Exchange a damage...

Page 91: ... it with a torque wrench 24 mm to 40 Nm 16 Remove and clean the protective screen 710 711 according to the description in Chapter Removing in stalling the protective screen 94 17 Check and clean the strainer see Checking cleaning the protective screen 99 18 Switch on the filter unit and check for any leaks O The replacement of the filter element is now complete 1 2 3 4 5 6 7 8 9 A ...

Page 92: ... In the following you can read about the procedure for the disassembly assembly of the quick coupling at the suction connection NOTICE Faulty assembly of the quick coupling Leaks and or air entry at the quick coupling u Seal the quick coupling correctly No tools are required Fig 29 Removing installing the hose coupling 700 Quick coupling on the filter unit 951 Quick coupling for suction hose 952 C...

Page 93: ...ng and the strainer behind it are now visible and accessible O Disassembly of the suction hose is complete For assembly proceed as follows 5 Attach the quick coupling 951 to the mating piece on the filter unit 700 and rotate the quick coupling 952 by 90 in clockwise direction 6 NOTICE If the collet is not or not adequately tight ened the pump will draw air through the quick cou pling Pull the coll...

Page 94: ...c ity of the protective screen has been reached the volumetric flow through the filter unit reduces sharply Clean the strainer regularly NOTICE Operation without the protective screen The filter unit will be damaged destroyed u Always operate the filter unit with a protective screen The two versions of the protective screens require different procedures for disassembly assembly You will find detai...

Page 95: ...m For disassembly proceed as follows 1 Switch off the filter unit and remove the lance from the container and or close the shut off device in order to prevent any subsequent flow of the medium 2 Disassemble the suction hose For details see Remov ing installing the quick coupling 92 3 Now remove the seal ring 701 and then the protective screen 710 In order to do this insert your finger into the ope...

Page 96: ...l 4 For the assembly inset the cleaned or new protective screen 710 into the quick coupling on the connector IN until the stop 5 Now insert the seal ring 701 into the quick coupling 6 Reinstall the quick coupling see Removing installing the quick coupling 92 O The assembly of the strainer is complete 1 2 3 4 5 6 7 8 9 A ...

Page 97: ...ed as follows ü Switch off the filter unit and remove the lance from the reservoir and or close the shut off device in order to pre vent any subsequent flow of the medium 1 Disassemble the suction hose ahead of the inlet connec tor 2 Use the screwdriver 16 x 2 to screw the protective screen 711 out of the connection in counterclockwise direction 3 Remove the O ring 712 O Disassembly of the protect...

Page 98: ...to install 4 Check the O ring 712 for damage and replace it if necessary 5 Insert the O ring 712 into the connector 6 Use the screwdriver 16 x 2 to screw the protective screen 711 into the connection in clockwise direction 7 Install the suction hose O The assembly of the strainer is complete 1 2 3 4 5 6 7 8 9 A ...

Page 99: ... NOTICE Damaged protective screen The filter unit will be damaged destroyed u Never operate the filter unit with a damaged or defective protective screen If the delivery of the vane pump drops or if the pump s noise level increases then check clean the protective screen Compressed air 1 Disassemble the protective screen according to Chapter Removing installing the protective screen 94 2 Clean the ...

Page 100: ...FILTER SYSTEMS GMBH 100 120 BeWa MFU 15E_S 4391552c en us web 4 Assemble the protective screen according to Chapter Removing installing the protective screen 94 O The assembly of the protective screen is complete 1 2 3 4 5 6 7 8 9 A ...

Page 101: ...oceed as fol lows Empty the product fully including all the components be fore decommissioning Fully disconnect the product from the surrounding units Slacken or remove the electric pneumatic or hydraulic connections insofar as they are present 9 3 Disposal Dismount and recycle the product that cannot be used any more not as a whole unit but in individual parts and according to the kind of the mat...

Page 102: ... for the product A 2 Contacting Customer Service Contact data such as the telephone numbers e mail and mail ing addresses for the Hotline product support service part ners for maintenance repair and spare parts can be found al ways updated on our homepagewww hydac com HYDAC SYSTEMS SERVICES GMBH Friedrichsthaler Str 15 Werk 13 66450 Neunkirchen Heinitz Germany Telephone 49 6897 509 01 Fax 49 6897 ...

Page 103: ... Use only original spare parts for a long trouble free life cycle of the filter unit When ordering spare parts and accessories make sure to always indicate the exact model code and the se rial number The following spare parts are available for your selection Fig 32 Spare parts MFU 15 E MFU 15 S 1 2 3 4 5 6 7 8 9 A ...

Page 104: ...isting of 2 feet including fastening material 42 1 Set of drip pans consisting of Drip pan including fastening ma terial 51 1 Set of covers consisting of HYDAC cover plate including fas tening material 530 1 Protective screen for Contamina tionSensor consisting of Protective screen including seals FKM 3193968 600 1 Filter bowl 701 1 Seal for GEKA quick coupling FKM 6209591 710 1 Plug in protective...

Page 105: ...R SYSTEMS GMBH Appendix A BeWa MFU 15E_S 4391552c en us web 105 120 Item Qty Description Auxiliary Part no 910 1 Empty element see Finding the filter elements Tab 10 Spare parts list on demand 1 2 3 4 5 6 7 8 9 A ...

Page 106: ...essories are available for your selection Item Qty Description Auxiliary Part no 1 Suction pressure hose with lances hose length 2 5 m 2 5 m lance length 0 25 m PVC PVC 4270478 1 Suction pressure hose with lances hose length 2 5 m 2 5 m lance length 0 25 m 1SN 2TE 4270479 1 Suction pressure hose with lances hose length 2 5 m 5 m lance length 0 25 m PVC PVC 4270480 1 2 3 4 5 6 7 8 9 A ...

Page 107: ... 107 120 Item Qty Description Auxiliary Part no 1 Suction pressure hose with lances hose length 2 5 m 5 m lance length 0 25 m 1SN 2TE 4270481 1 Suction pressure hose with connectors hose length 2 5 m 2 5m connection thread M30x2 M26x1 5 PVC PVC 4270482 1 2 3 4 5 6 7 8 9 A ...

Page 108: ...ure hose with connectors hose length 2 5 m 2 5m connection thread M30x2 M26x1 5 1SN 2TE 4270483 1 Suction pressure hose with connectors hose length 2 5 m 5 m connection thread M30x2 M26x1 5 PVC PVC 4270484 1 Suction pressure hose with connectors hose length 2 5 m 5 m connection thread M30x2 M26x1 5 1SN 2TE 4270516 1 2 3 4 5 6 7 8 9 A ...

Page 109: ...f Suction lance L 1300 mm Pressure lance L 1300 mm Connections 4270559 1 Suction line filter for installation on the suction hose only for viscosity 200 mm s 4270560 1 Flow rate meter 4270518 1 Pump nozzle operating time 10 minutes 4270561 1 Pump nozzle flow rate meter operating time 10 minutes 4270519 Tab 11 Accessories list 1 2 3 4 5 6 7 8 9 A ...

Page 110: ...EBZ MFU 15E9 Sx FE DC 38 Fig 9 Hydraulic diagram MFU 15E 39 Fig 10 4263428 EBZ MFU 15S9 Sx FE 41 Fig 11 Hydraulic diagram MFU 15S 42 Fig 12 Components MFU 15 E MFU 15 S 43 Fig 13 Operating principle of the filter unit 45 Fig 14 Transporting the MFU 47 Fig 15 MFU storage Option 1 49 Fig 16 MFU storage Option 2 50 Fig 17 Increasing the stability adjusting the feet 52 Fig 18 Adjusting the feet 0 44 5...

Page 111: ...xample of application Recirculation with filtration dewatering 74 Fig 27 Empty element 76 Fig 28 Example of application Recirculation 76 Fig 29 Removing installing the hose coupling 92 Fig 30 Removing mounting the push in strainer 95 Fig 31 Removing assembling the push in strainer 97 Fig 32 Spare parts MFU 15 E MFU 15 S 103 ...

Page 112: ...uired personnel qualification 15 Tab 3 Scope of delivery 30 Tab 4 Technical data 34 Tab 5 Components MFU 15 E MFU 15 S 43 Tab 6 Loading of the relay contacts 63 Tab 7 Error cause rectification 81 Tab 8 Overview of the filter element type of operation 86 Tab 9 HYDAC Service Deutschland 102 Tab 10 Spare parts list 104 Tab 11 Accessories list 106 ...

Page 113: ... active sub stances for increasing corrosion protection with high pressure addi tives and resistance to aging They are used at pressures of up to and above 200 bar and meet the normal thermal loads HLP according to DIN 51524 Part 2 with active sub stances for increasing corrosion protection resistance to aging and reduction of wear due to scoring in mixed friction areas HVLP DIN 51524 Part 3 with ...

Page 114: ...equipment and systems for machines which are not carried by hand during opera tion and includes a group of ma chines that work together in a coor dinated manner The equipment which is covered by this part of IEC 60204 begins at the location of the power supply of the electric equip ment of the machine ISO 6743 4 The most used pressure fluids are produced on the basis of mineral oil with the respec...

Page 115: ...dangers Specialist personnel General Such persons have specific special ist training and several years work experience They are able to as sess and perform the work as signed to them they are also able to recognize potential dangers Specialist personnel Mechanical Such persons have specific special ist training and several years work experience They are able to as sess and perform the work as sign...

Page 116: ...101 Disposal 101 E exclusion of liability 12 F filter element service life 71 flow rate meter use 79 H Hotline 102 HYDAC Service Germany 102 Worldwide 102 I Imprint 2 increase stability adjusting the feet 51 M manufacturer 2 mixing of oils avoiding mixing 57 negative oil properties 57 O of the flow rate meter changing the battery 79 operating mode recirculation with filtration 74 recirculation wit...

Page 117: ...ean 99 push in strainer 95 97 suction strainer on the suction hose permissible viscosity 80 Support 102 T technical data ambient temperature range 34 Emission sound pressure level 35 empty weight 34 flow rate 34 fluid temperature range 34 hydraulic connections 34 IP protection class 35 operating media 34 Operating pressure 34 power consumption electric 34 pump type 34 Sealing material 34 service l...

Page 118: ...Index HYDAC FILTER SYSTEMS GMBH 118 120 BeWa MFU 15E_S 4391552c en us web using 78 U use Intended 28 Using a suction strainer on the suction hose 80 V visual check 71 W Warranty 12 ...

Page 119: ......

Page 120: ...www hydac com ...

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HYDAC FILTER SYSTEMS MFU-15E, Operating And Maintenance Instructions Manual

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