HYDAC FILTER SYSTEMS CTM-EF Operating And Maintenance Instructions Manual Download Page 35 | Manualshive

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Performing maintenance

CTM-EF 1000 series

en(us)

Page 35 / 52

BeWa CTM-EF 3509157c en-us 2018-10-18.docx

2018-10-18

Performing maintenance

WARNING

The system is pressurized

Danger of bodily injury

►

Depressurize the system before performing
any work on it.

WARNING

"G60 Spezial" test liquid

Fire hazard

►

Fires, naked lights and smoking prohibited

CAUTION

"G60 Spezial" test liquid

Hazardous to health

►

Make sure that there is adequate ventilation.

►

Always wear protective gloves

►

Always wear eye protection

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Summary of Contents for CTM-EF

Page 1: ...CTM EF ContaminationTest Module Extraction Flushing Operating and Maintenance Instructions English translation of original instructions Keep for future reference Documentation no 3509157c ...

Page 2: ...fgang Haering Documentation Representative Mr Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Phone 49 6897 509 1511 Fax 49 6897 509 1394 E mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems withou...

Page 3: ...used symbols 9 Signs used for the required specialist personnel 10 Specialist personnel Mechanical 10 Specialist personnel Electricity 10 Observe regulatory information 11 Proper designated use 12 Improper Use or Use Deviating from Intended Use 13 Qualifications of personnel target group 14 Wear suitable clothing 16 Danger due to electrical power 16 Observe regulatory information 16 Transporting t...

Page 4: ...ying out the replacement 31 Labeling the filter membrane 33 Starting up the module 34 Clean room conditions in the analysis chamber Flushing of the inner chamber 34 Automatic cleansing of the analysis chamber 34 Performing maintenance 35 Maintenance work 36 Checking Replacing hoses 36 Checking the settings on the fluid level sensor 37 Finding spare parts 38 Decommissioning the product 39 Shutting ...

Page 5: ...l contractual obligation our liability shall be limited to foreseeable damage Claims due to Product Liability shall remain unaffected Technical Support Contact our technical sales department if you have any questions on our product When contacting us please always include the model code serial no and part no of the product Fax 49 6897 509 9046 E mail filtersystems hydac com Modifications to the Pr...

Page 6: ...etermine which topic I am looking for WHERE can I find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx The documentation number with its index enables you to order another copy of the operating and mai...

Page 7: ... the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Signal words and their meaning in the general safety information In these instructions you will find the following signal words DANGER DANGER The signal word indicates a hazardous situation with a high level of risk which if not avoided will result lethal or seri...

Page 8: ...d the signal word indicate the severity of the danger Warning instructions listed before an activity are laid out as follows HAZARD SYMBOL SIGNAL WORD Type and source of danger Consequence of the danger Measures to avert danger Warning signs used These signs are listed for all general safety information in these operating instructions which indicate particular hazards to persons property or the en...

Page 9: ...n Use protective gloves Used prohibitory signs These signs are listed for all general safety information in these operating instructions which indicate particular hazards to persons property or the environment Fires naked lights and smoking prohibited Used GHS symbols These symbols are listed for all general safety information in these operating instructions which indicate particular hazards to pe...

Page 10: ...ialist personnel with training as mechanics and the following knowledge Safe handling use of tools Fitting and connection of hydraulic tubes and connections Product specific knowledge Knowledge about how to handle operating media Specialist personnel Electricity Only specialist personnel with training as electricians and the following knowledge Safe handling use of tools Fitting and connection of ...

Page 11: ... 2018 10 18 docx 2018 10 18 Observe regulatory information Observe the following regulatory information and guidelines Legal and local regulations for accident prevention Legal and local regulations for environmental protection Country specific regulations organization specific regulations ...

Page 12: ...eviating therefrom shall not be considered intended use HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use Proper or designated use of the product extends to the following Maintaining adherence to all the instructions contained herein Performing requisite inspection and maintenance work Operation with a permissible test liquid only NOTICE Impermissible test l...

Page 13: ...ting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the module Examples of improper use Operation in potentially explosive atmospheres Operation under impermissible operating conditions Operation with an impermissible test liquid Operation when the safety devices are defective or not activated Modifications to the module ...

Page 14: ...orresponding specialist training and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazards Activity Person Knowledge Transport storage Forwarding agent Specialist personnel Proof of knowledge of cargo securing instructions Safe handling operation of hoisting and lifting equipment Hydraulic electrical installati...

Page 15: ...Safety Information CTM EF 1000 series en us Page 15 52 BeWa CTM EF 3509157c en us 2018 10 18 docx 2018 10 18 personnel disposal of materials and substances Decontamination of contaminants Knowledge about reuse ...

Page 16: ...ety shoes Danger due to electrical power DANGER Electric shock Danger of fatal injury Any work involving electrical equipment may only be done by a properly trained certified electrician Pull the power plug before performing work on live parts Regularly inspect the electrical connection cable for the unit Fix any loose connections immediately Always keep the control cabinet locked Periodically ins...

Page 17: ...e to the respective forwarding agent immediately The module can be moved by pushing it on its mounted casters You can also use hoisting equipment e g a fork lift truck to transport the module provided its load carrying capacity is greater than the weight of the empty module To transport the module all test liquid reservoirs and filter holders must be drained Storing the module Disconnect the conne...

Page 18: ...8 Decoding the model code label Details for identifying the module can be found on the name plates on the module and the components Item Description 1 Name plate for module 2 Supply voltage power supply power consumption Model Model code for details see page 42 P N Part no S N Serial number Date Year week of production ...

Page 19: ...dule CTM EF comes packed and ready to be connected Before commissioning please check the scope of delivery to make sure it has not been damaged during transport and that it is complete Qty Description 1 ContaminationTest Module CTM EF 1 Technical documentation consisting of Operating and maintenance instructions this document Circuit diagram Additional documents Certificates ...

Page 20: ...Module dimensions CTM EF 1000 series en us Page 20 52 BeWa CTM EF 3509157c en us 2018 10 18 docx 2018 10 18 Module dimensions 1816 646 420 All dimensions in mm ...

Page 21: ...analysis membrane by a vacuum via connection R and flows back to the CTM SC module The analysis membrane is then analyzed The results provide information on the type size and mass of contamination Knowing what type of contamination is involved enables measures to be taken to prevent it improved filtration transportation storage etc Achievable negative control values The achievable baseline negativ...

Page 22: ...18 docx 2018 10 18 Components of the module A B R X 5 6 4 3 8 7 1 2 Item Description 1 Reservoir 2 Filter membrane holder 3 Filter membrane holder support 4 Connection hoses with quick coupling A B R 5 Connection plug for control 6 Fluid level sensor 7 Breather filter 8 Collecting pan X Test item ...

Page 23: ...se the hand brake on the casters When you have positioned and aligned the CTM EF set the brakes on the casters Make sure that the CTM EF is on a level horizontal surface to the right next to the CTM SC Make sure that the installation location provides proper laboratory conditions with appropriate cleanliness and temperature of the air and environment CAUTION G60 Spezial test liquid Health hazard M...

Page 24: ... support sieve supplied in the scope of delivery and put it in the filter membrane holder Clean the clean room by using the rinsing of the inner chamber until a negative control value is achieved as listed in the table on page 21 Attach the CTM EF electrical connector and hoses for the control unit to the CTM SC as shown in the following illustration A B R X The test item to be examined is marked ...

Page 25: ...criptions of the versions are given below Filter membrane holder with union nut The thread on the union nut means that the lower part 67 2 of the filter membrane holder is pressed against the upper part 67 1 preventing leakage and ensuring that the membrane works properly To close the filter membrane holder lift the lower part 67 2 up to the upper part and tighten the union nut 67 1 clockwise Do n...

Page 26: ...Item Description 1 Coupling 2 Hose connection 3 Diffuser A diffuser ensures that the analysis liquid is evenly distributed over the entire filter membrane 4 Upper part of the filter membrane holder 5 1 Filter membrane 100 µm 5 2 Filter membrane 20 µm 5 3 Filter membrane 5 µm 6 Supporting sieve 7 Intermediate ring 8 The lower part of the filter membrane holder with a hose connection A 1st cascade c...

Page 27: ...holder only seals effectively when a vacuum is applied a supporting sieve is inserted with a filter membrane It is not possible to use two intermediate rings Squeeze the clip together by the handles 1 Push the clip over the filter membrane holder 2 Carefully release the clip handles the clip s spring force 3 will press the two halves 67 1 67 2 of the filter membrane holder with the intermediate ri...

Page 28: ...t to the upper part The filter membrane holder CTMH has three height positions for threefold cascading Select the height according to your desired cascading To seal the filter membrane holder it is sufficient to turn the upper part 90 Note that the wrench size at the lower part to the left and right is visible in order to insert the lower part into the upper part CAUTION G60 Spezial test liquid He...

Page 29: ...000 series en us Page 29 52 BeWa CTM EF 3509157c en us 2018 10 18 docx 2018 10 18 NOTICE Test liquid flows out Danger of slipping and falling Check before each test procedure that the membrane holder is mounted correctly Check the drip tray daily and empty if required ...

Page 30: ...tion Item Description 1 Coupling 2 Hose connection 3 Diffuser A diffuser ensures that the analysis liquid is evenly distributed over the entire filter membrane 4 Upper part of the filter membrane holder 5 1 Filter membrane 100 µm 5 2 Filter membrane 20 µm 5 3 Filter membrane 5 µm 6 Supporting sieve 7 Intermediate ring 8 The lower part of the filter membrane holder with a hose connection A 1st casc...

Page 31: ...r membrane holder serves as an isolation valve in the case of an emergency Carrying out the replacement Before you remove the filter membrane the analysis liquid must have been completely removed 1 Hold the holder with one hand on the lower part With your other hand undo the union nut counter clockwise 2 Put down the lower part together with the filter membrane in its holder ...

Page 32: ...M EF 3509157c en us 2018 10 18 docx 2018 10 18 3 Remove the filter membrane for analysis and label it as shown in the example on page 33 4 Fit a new filter membrane on the supporting sieve 5 Position the lower part together with the filter membrane underneath the upper part ...

Page 33: ...d using a clear logical system An example of labeling filter membranes xyz 1 A 005 xyz Current sample series component designation 1 Number of membranes created for a measurement series A If several equivalent rinsing operations are to be performed for a component A B C and Z are used for creating a random sample 005 Membrane filtration fineness 5 µm 020 Membrane filtration fineness 20 µm 100 Memb...

Page 34: ... cleaned in a defined manner by volume or time using the inner chamber rinsing program Automatic cleansing of the analysis chamber The automatic cleaning of the inner chamber causes the inner walls of reservoir to be cleansed in a defined manner The nozzle to clean the inner chamber is located in the middle of the analysis chamber It is activated via connection B For information on controlling the...

Page 35: ...The system is pressurized Danger of bodily injury Depressurize the system before performing any work on it WARNING G60 Spezial test liquid Fire hazard Fires naked lights and smoking prohibited CAUTION G60 Spezial test liquid Hazardous to health Make sure that there is adequate ventilation Always wear protective gloves Always wear eye protection ...

Page 36: ...ct the electrics X Check all screwed connections and other connectors to ensure that they are firmly secured X Cleaning the diffuser for the filter membrane holder X Check that all of the shut off valves are working properly X Replace hoses 2 years Checking Replacing hoses The installed hoses are specially designed for use with the test liquid The hoses must be checked regularly for brittleness Re...

Page 37: ...vel sensor The fluid level sensor HNS can be parameterized M Measurement range D LED display 3 digit D1 LED D1 D2 LED D2 T1 Key T1 T2 Key T2 At delivery the fluid level sensor HNS is preset with all the required factory settings and is ready for operation During normal operation additional settings do not need to be made on the fluid level sensor HNS ...

Page 38: ...Qty Filter membrane 5 µm 47 mm Colour White surface smooth 1 pckg 100 pieces 309376 1 Supporting sieve for membrane holder PTFE coated 47 mm 6024224 1 Intermediate ring for membrane retainer 3122742 3 O ring for intermediate ring 6023626 3 Breather filter 306340 1 Guide roll 680885 4 Fluid level sensor without factory setting for CTM EF 1 Fluid level sensor programmed with factory setting 1 Hoses ...

Page 39: ...ly including all of its components before decommissioning Pull out the power plug and securely fasten the hoses and power cord to the product Shutting down the product See chapter Decommissioning the product Disposing of the product After dismantling the product and separating its various materials into categories dispose of all parts in an environmentally friendly manner ...

Page 40: ...ight 1816 mm Width 420 mm Depth 646 mm Weight when empty 53 kg Nominal volume EF 1200 5 liters EF 1400 8 liters Voltage 24 V DC Wattage 15 W Protection class in accordance with DIN 400050 IP 54 Permitted ambient temperature range 15 28 C Permitted storage temperature range 0 50 C Permitted relative air humidity Max 80 non condensing ...

Page 41: ...a technical nature please contact HYDAC FILTER SYSTEMS GMBH Justus von Liebig Str Werk 20 66280 Sulzbach Saar Fax 49 6897 509 9046 E mail filtersystems hydac com For repair work or complaints please contact our central customer service department HYDAC SYSTEMS SERVICES GMBH Friedrichsthaler Straße 15 Werk 13 66540 Neunkirchen Heinitz Phone 49 6897 509 883 Fax 49 6897 509 324 E mail service hydac c...

Page 42: ...Appendix CTM EF 1000 series en us Page 42 52 BeWa CTM EF 3509157c en us 2018 10 18 docx 2018 10 18 Hydraulic diagram ...

Page 43: ...2018 10 18 docx 2018 10 18 Item Designation A Quick action coupling A B Quick action coupling B R Quick action coupling R A Test item port A R Test item port R 1 Reservoir 2 Inner chamber flushing 3 Breather filter 4 Membrane holder B1 Level sensor V1 Ball valve X Test item ...

Page 44: ...0 C explosion limit 0 6 by volume 1 water containing tensides permissible pH values 6 10 no completely demineralized water Power supply K 120 V AC 60 Hz 1 phase USA Canada M 230 V AC 50 Hz 1 phase Europe N 240 V AC 50 Hz 1 phase United Kingdom O 240 V AC 50 Hz 1 phase Australia P 100 V AC 50 Hz 1 phase Japan Z without Extraction methods Z Flushing medium pressure Supplementary details Z Series Mod...

Page 45: ...tions Operating and Maintenance Instructions Negative control value Inherent soiling value cm Centimeters ConTeS ContaminationTest Software CTM ContaminationTest Module CTMH CTM EB CTM EF CTM SC ContaminationTest Module Supply Control DC Direct current DIN Deutsche Industrie Norm German Industry Standard DN Nominal Diameter Drain Drainage port EG European Community EU European Union Solid particle...

Page 46: ...bar MIN Minimum mm Millimeter NBR Nitrile rubber Nm Newton meters torque specification OFF Switched off ON Switched on OUT Outlet OUTLET Outlet Test liquid Fluid for general operation flushing fluid analysis fluid Sec Second s Flushing fluid Test liquid for spray extraction Wrench size Wrench size for tools Vent Ventilation air bleed port VE water Demineralized Deionized water ...

Page 47: ...7 Disposal 14 39 Documentation Representative 2 E EC declaration of conformity 44 Environmental protection 11 16 Error 2 5 F Factory setting 38 Filter 13 22 25 26 27 28 30 38 filtration 21 33 Filtration 21 44 Flash point 44 45 Flow rate sensor 45 Forwarding agent 14 17 G German Industrial Safety Ordinance 45 H Hazard symbol 8 Hose connection 26 30 Hydraulic diagram 42 I Immobilization brake 23 Imp...

Page 48: ...6 Scope of delivery 19 24 select 6 Serial number 18 Service 41 setting 38 Setting 45 Shut off device 31 Signal word 7 8 signal words 7 8 Signal words 7 Solid particle contamination 45 Spare part 38 Spare parts 38 Specialist personnel 10 14 Storage 17 Storage temperature range 17 40 Supply voltage 18 symbol prescribes 9 T Target group 14 Temperature 23 45 Transport 14 17 21 transporting 17 Troubles...

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Page 52: ...striegebiet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Tel 49 6897 509 01 Central Fax 49 6897 509 9046 Technology Fax 49 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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