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Hyd-Mech V-18, Operation & Maintenance Manual

The Hyd-Mech V-18 is a powerful industrial cutting machine designed to effortlessly handle various materials. Easily operate this versatile machine with precision and efficiency by referring to the comprehensive user manual available for free download at manualshive.com. Enhance your productivity by accessing our detailed instructions and unleash the full potential of your Hyd-Mech V-18.

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V18 2001 rev f

V-18 Table of Contents

TOPIC

                Page #

SECTION 1, INSTALLATION

SAFETY CONSIDERATIONS .................................................................................................................................. 1
LIFTING AND SHIPPING ........................................................................................................................................ 2
REMOVING HEAD RESTRAINTS ........................................................................................................................... 2
INSTALLATION OF THE CONTROL PANEL ............................................................................................................. 3
LEVELLING THE V-18 .............................................................................................................................................. 4
HYDRAULIC OIL ...................................................................................................................................................... 4
CUTTING FLUID ...................................................................................................................................................... 4
WIRING CONNECTIONS ......................................................................................................................................... 5
BLADE TENSION CHECK ....................................................................................................................................... 5
EARTH GROUNDING PROCEDURE ....................................................................................................................... 5

SECTION 2A, OPERATING INSTRUCTIONS

START-UP ................................................................................................................................................................ 1
CONTROL CONSOLE .............................................................................................................................................. 1
HYDRAULIC FEED CONTROL ................................................................................................................................ 2
MANUAL OPERATION CONTROLS ......................................................................................................................... 2
ADDITIONAL MANUAL CONTROLS ........................................................................................................................ 5
SAW CUTTING CONTROLS .................................................................................................................................... 6
BLADE BASICS ...................................................................................................................................................... 6
VARIABLE SPEED CONTROL ................................................................................................................................ 6
HYDRAULIC FEED CONTROL ................................................................................................................................ 7
CUTTING PARAMETERS CHART ........................................................................................................................... 7
CHART EXAMPLE #1 .............................................................................................................................................. 8

STEP 1, DETERMINE EFFECTIVE MATERIAL WIDTH ..................................................................................... 8
STEP 2, SET FEED FORCE LIMIT .................................................................................................................... 8
STEP 3, DETERMINE OPTIMUM BLADE PITCH .............................................................................................. 9
STEP 4, DETERMINE OPTIMUM BLADE SPEED ............................................................................................. 9
STEP 5, DETERMINE FEED RATE SETTING ................................................................................................. 10

ADDITIONAL CUTTING SETUP EXAMPLES ........................................................................................................ 11
MECHANICAL CONTROLS ................................................................................................................................... 12
HEAD FORWARD LIMIT SETTING ....................................................................................................................... 12
COOLANT FLOW ................................................................................................................................................... 12
CHIP  CONVEYOR (optional) ................................................................................................................................. 12
HYDRAULIC CHIP CONVEYOR (optional) ............................................................................................................. 12

SECTION 3, MAINTENANCE AND TROUBLESHOOTING

LOCKOUT and PROCEDURE .................................................................................................................................. 1
BLADE CHANGING ................................................................................................................................................. 2
BLADE TRACKING .................................................................................................................................................. 3

DRIVE WHEEL ADJUSTMENT ........................................................................................................................... 3
IDLER WHEEL ADJUSTMENT ........................................................................................................................... 4

BLADE BRUSH ADJUSTMENT ............................................................................................................................... 4
BLADE GUIDES ...................................................................................................................................................... 4
LUBRICATION ......................................................................................................................................................... 5
HYDRAULIC MAINTENANCE .................................................................................................................................. 6
TROUBLE SHOOTING GUIDE ................................................................................................................................ 7

ELECTRICAL TROUBLESHOOTING .................................................................................................................. 7
CUTTING AND BLADE TROUBLESHOOTING .................................................................................................... 8

SERVICE RECORD & NOTES ............................................................................................................................... 10

----  Continued  ----

Summary of Contents for V-18

Page 1: ...I N B A N D S A W T E C H N O L O G Y OPERATIONS MAINTENANCE M A N UA L ...

Page 2: ... HYD MECH band saw please take the time to familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a long and mutually beneficial relationship Thank you HYD MECH GROUP LIMITED P O BOX 1030 1079 Parkinson Road Woodstock ...

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Page 4: ...TING PARAMETERS CHART 7 CHART EXAMPLE 1 8 STEP 1 DETERMINE EFFECTIVE MATERIAL WIDTH 8 STEP 2 SET FEED FORCE LIMIT 8 STEP 3 DETERMINE OPTIMUM BLADE PITCH 9 STEP 4 DETERMINE OPTIMUM BLADE SPEED 9 STEP 5 DETERMINE FEED RATE SETTING 10 ADDITIONAL CUTTING SETUP EXAMPLES 11 MECHANICAL CONTROLS 12 HEAD FORWARD LIMIT SETTING 12 COOLANT FLOW 12 CHIP CONVEYOR optional 12 HYDRAULIC CHIP CONVEYOR optional 12 ...

Page 5: ...ASSEMBLY 5 ANGLE SCALE ASSEMBLY 6 HYDRAULIC PUMPASSEMBLY less hoses 7 HYDRAULIC TANKASSEMBLY less hoses maniford 8 VISE ASSEMBLY 9 COOLANT PARTS andASSEMBLY DRAWING 10 DOORS and COVERS 11 7 1 2 HP DRIVE ASSEMBLY 12 HM5 GEAR BOX ASSEMBLY 13 SECTION 7 OPTIONAL ASSEMBLIES POP UP ROLLER ASSEMBLY 1 CHIP CONVEYOR shown with crank handle and hydraulic motor 2 BUNDLINGASSEMBLY 4 DIGITALANGLE READ OUT 5 TA...

Page 6: ...SECTION 1 INSTALLATION SECTION 1 INSTALLATION ...

Page 7: ...SECTION 1 INSTALLATION ...

Page 8: ...hile the blade is running and the V 18 II should not be operated unless all guards covers and doors are in place and closed Long and heavy stock should be supported where it extends off the saw table Operator should keep a safe distance from all moving parts especially the blade and operating vises Long hair loose clothing or gloves should not be worn while operating the V 18 II Area around the ma...

Page 9: ...oning the saw Lifting the V 18 II from the rear of the machine To lift the bandsaw with a crane position the head to 65 Then insert 2 diameter shafts through the lifting holes in the machine base circled in the photo An experienced rigger should select the rigging based on the 4500 LB weight of the saw WARNING Under no circumstances should the lifting chains or straps be pushing against the head R...

Page 10: ...ront cover from the machine to gain access to the interior of the base 3 Lift the panel and move it into position as shown below Insert the extra length of hoses and conduit back into the front of the saw base enclosure 4 Insert the four studs into their respective holes and fasten the panel using the supplied 3 8 16 unc nuts and washers 5 Level the panel and fully tighten the nuts to lock assembl...

Page 11: ... brand it is good practice to empty the hydraulic tank using a pump Fill the hydraulic tank approximately 1 3 full with the new brand of oil and operate the saw through several cycles with maximum cylinder extension Drain the hydraulic tank again and then refill to capacity with the new brand CUTTING FLUID As the V 18 II operates with an open reservoir to contain the cutting fluid no cutting fluid...

Page 12: ... it is then consult page 3 2 If it has stayed in it s correct position then check that the blade tension switch is in the position and close the door EARTH GROUNDING PROCEDURE 1 Customer to provide and install a ground rod approx 60 15mm diameter copper clad steel to be driven no less than 8 2 5m into the ground no more than 10 3m away from control enclosure 2 Ground rod to be connected to custome...

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Page 14: ...SECTION 2 OPERATING INSTRUCTIONS SECTION 2 OPERATING INSTRUCTIONS ...

Page 15: ...SECTION 2 OPERATING INSTRUCTIONS ...

Page 16: ...0 25 PSI 900psi for extended head machines AND THAT THE BLADE IS RUNNING IN A COUNTERCLOCK WISE DIRECTION AS VIEWED FROM THE DOOR SIDE THE OF HEAD CONTROL CONSOLE The operator console has the ability to articulate to suit the preference of the operator It is arrayed with a complete set of controls to operate both the hydraulic and electrical functions of the saw All of the selector switches have t...

Page 17: ...tor to independently control both the Feed Force and the Feed Rate two essential settings which are detailed in the Hydraulic Feed Control section on page 2 7 MANUAL OPERATION CONTROLS The electrical switchs and buttons on the right side of the control panel allow for full manual operation of the V 18 II The operation of each is detailed on the following pages Manual operation controls Feed Force ...

Page 18: ...ication that the hydraulic system is running Head selector switch as well as the both vise selector switches have to be in their neutral center position for hydraulics to start LEFT VISE SWITCH This switch operates the vise on the left side of the blade If the switch is left in the neutral center position the vise jaw will hold it s position BLADE START This button is only active when the hydrauli...

Page 19: ...ill cease The vises will remain as they are but if closed they will gradually lose gripping force For this reason all long stock should be supported so that it will not fall COOLANT SWITCH This switch has three positions WASH OFF and ON OFF No coolant flow WASH Coolant flows any time the machine is under power permitting washdown with the hose ON The coolant flows only when the Head is advancing i...

Page 20: ...ted or when the HEAD RET LIMIT OVERRIDE button is depressed HEAD SWING RIGHT BUTTON Depressing this button fully will cause the head to swing quickly to the right until the button is released or the head reaches the swing limit Depressing this button partially will cause the head to swing slowly to the right allowing for fine adjustment The head will only swing when it is fully retracted or when t...

Page 21: ...hese two or three slow cuts sufficiently lap polish the new blade so that it does not snag the material being cut Proper break in will alleviate blade vibration improve surface finish accuracy and blade life After break in the following six points must be closely monitored to ensure long blade life 1 Proper blade tension should be maintained see Section 3 Blade Changing 2 Generous coolant applicat...

Page 22: ...g with step 1 below and on the following pages HYDRAULIC FEED CONTROL The Hydraulic Feed Control is located to the top of the control panel These controls allow independent control of Feed Force and Feed Rate Feed Force Knob Used to set Feed Force Limit counterclockwise rotation to increase and clockwise rotation to decrease Fast Approach Lever Depress for fast head approach Feed Rate Knob Used to...

Page 23: ...ing to the label CUTTING SOLIDS For cutting solids the wider the section the less FF should be set to avoid blade overloading See the graph EXAMPLE When cutting a solid which is 1 2 of machine capacity using the graph locate 50 on the horizontal line and travel upwards to the plotted line and then travel directly across to the vertical FF Setting line The point that you have arrived at shows a set...

Page 24: ...als and bundles a lower blade speed may reduce vibration and prevent premature blade failure 2 Material Hardness The graph above illustrates blade speed curves for materials of hardness 20 RC 225 Bhn or lower If the material is hardened then the multipliers need to be used These multipliers are given in the NOTE at the bottom right of the graph As the hardness increases the optimum blade speed dec...

Page 25: ...in FEED RATE is the vertical speed at which the blade descends through the work piece The FEED RATE Knob controls FEED RATE of the blade descent in the range 0 to 15 in min 380mm min The FEED RATE should be adjusted only in one direction from O to required value If you go too far go back to O and come back up To set FEED RATE for particular cutting situations use the Graph below which represents t...

Page 26: ...rbon steel 2 x 2 Tube with 1 4 wall 12 piece bundle 50mm x 50mm with 6mm wall Dimensions 6 x 8 150mm x 200mm STEP I Effective Material Width 5 6 X 8 120mm 6 x 200 STEP 2 Feed Force limit setting for 8 Diameter material Refer to Feed Force Limit Setting in Step 2 STEP 3 Optimum blade pitch TPI 3 4 T P I STEP 4 Optimum blade speed for 5 effective material width 320 ft min 100m min STEP 5 Feed Rate f...

Page 27: ...conditions should not need to be reset TO SET LIMIT If adjustment is necessary the Head Forward Limit is an assembly on the vise cylinder rod Loosen the set screw that allows setting of the limit switch actuator and adjust according to your needs The photo shows the Head Forward limit switch assembly Head forward limit switch COOLANT FLOW A generous flow of coolant should be applied in order to in...

Page 28: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...

Page 29: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...

Page 30: ...UT PROCEDURE Whenever work is to be performed on a machine the following steps shall be taken 1 Operator shuts down the machine The head should be swung to 45o left or right before any hydraulic service is performed to prevent the head from moving unexpectedly 2 The person in charge should follow Lockout procedures as is required by his organization The main power disconnect box is supplied with a...

Page 31: ...or open STEP THREE Open Blade Guard The V 18 II blade is only exposed to the operator at the cutting area A hinged cover protects the operator from the blade between the Idler wheel assembly and the actual cutting area A black knob on the cover allows it to be easily pulled open STEP FOUR Release Carbides It is necessary to release the carbides from the locked position so that the blade can be eas...

Page 32: ...m the front of the wheel Both the drive and idler wheels are factory set a certain distance from the wall behind the wheel Adjustment should not be required unless the wheel is being replaced On the drive wheel there is a large hex head bolt and four set screws in a push pull arrangement For the idler wheel there is single adjuster assembly in the centre of the idler shaft under the cover on the f...

Page 33: ...the wires on the brush touch the bottom of the blade gullets If a new brush is being installed then the adjusting screw must be turned clockwise in order to move the new brush away from the blade so that the wires are touching the bottom of the gullets If the brush gets worn to approximately 70 of its original 3 diameter it should be replaced A brush may be purchased from your HYD MECH dealer BLAD...

Page 34: ...ed surface on the vise ways As the vises are precision fit to the vise table the constant friction of metal to metal can be effectively alleviated with the application of a general purpose grease If the saw is left for long periods without use an effective coating of grease will prevent metal to metal adhesion and rust One of 4 linear bearing block grease nipples There is one at each corner of the...

Page 35: ...46 oil Generally any brand of recognized mineral hydraulic oil with the same properties should be compatible with Conoco Super Hydraulic 46 oil but to avoid any risk we suggest staying with Conoco Super Hydraulic 46 If it is desirable to change brands it is necessary to drain the tank and to fill to1 3 with the new oil Operate through several full strokes of each cylinder drain the tank again and ...

Page 36: ...2b Stop Immediately and add hydraulic oil until the correct level is present 2c Stop Immediately and check for the adjustment required 3a 3b The solution to this problem is handled best by a qualified electrical technician 4 Replace the component that is inoperative Test voltage levels at switch 5a Interupt main supply to machine for two to three minutes 5b Check blade motor line fuses CAUSE 1a Mo...

Page 37: ... eliminate vibration 4c Adjust the distance between the guide arms Min 5a Reduce the feed rate and check system pressure 5b Blade tension is determined by system pressure Check 6a Select a blade with a coarser pitch for cutting 6b Replace or adjust the blade brush 6c Reduce the feed rate Check calculations for rate 6d Reduce the feed force pressure maximum setting 7a Add coolant to the reservoir C...

Page 38: ...o at least 100 PSI 8c Loosen pointer lock nut Turn the knob clockwise to 0 Tighten lock nut 9a Loosen pointer lock nut Turn the knob clockwise to 0 Tighten lock nut 9b Adjust Fast Approach lever Phone factory for details CAUSE 8a The feed rate valve is closed 8b The Feed Force limit is too low 8c Poiner out of adjustment 9a Pointer stopped but valve open 9b Fast Approach is open Blocked lever ...

Page 39: ...Pg 3 10 V18 2001e SERVICE RECORD NOTES DATE SERVICED BY COMMENTS ...

Page 40: ...SECTION 4 ELECTRICAL SYSTEM SECTION 4 ELECTRICAL SYSTEM ...

Page 41: ...SECTION 4 ELECTRICAL SYSTEM ...

Page 42: ...hook up it is important to check that the phase order is correct This is indicated by the hydraulic pressure gauge registering a pressure rise If this not observed shut the machine down immediately On the following pages are the electrical schematics and physical wiring diagrams along with a list and photos of electrical components NOTE As this machine is equiped with an inverter do not turn disco...

Page 43: ...emecanique Telemecanique 1SS Coolant Selector Switch Black 3 positions maintained selector switch Mounting base with 2 N O contact blocks ZB2 BD3 ZB2 BZ103 Telemecanique Telemecanique 2SS Left Vise Selector Switch Black 1 position spring return from left to center 1 position maintained to right s s Mounting base with 2 N O contact blocks plus 1 N C contact ZB2 BD7 ZB2 BZ103 ZB2 BE102 Telemecanique...

Page 44: ...tch with roller lever XCK L115H7 Telemecanique Fan Hydraulic component cooling fan 28316 Muffin Coolant Pump Coolant pump 1 Phase 120 VAC 2E NT Little Giant Coolant Pump Junction Box SCEJB442 Selectric Wire terminal 20 10 AWG WK4 U Wieland Wire terminal 20 8 AWG WK6 U Wieland Double ground terminal 20 8 AWG WK4 D2 2SLU Wieland Options 9SS Chip Conveyor Selector Switch Black 2 positions spring retu...

Page 45: ... 11 5A FR E540 5 5K 11A TEMPORARILY UNAVAILABLE Mitsubishi FUSE SIZE FUSE HOLDER PART 4FU1 4FU2 4FU3 45A T D ATDR45 60608J 40A T D ATDR40 60608J 25A T D ATDR25 USM1 25A T D ATDR25 USM1 20A T D ATDR20 30310 Gould TRANSFORMER PART TR 9070 T750D3 9070 T750D1 9070 T750D33 9070 T750D33 9070 T750D1 9070 T750D5 Square D PRIMARY FUSE SIZE FUSE HOLDER PART 2FU1 2FU2 12A Fast Acting 6JX12 30310 12A Fast Act...

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Page 47: ...ELECTRICAL SCHEMATIC WIRING DIAGRAMS ...

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Page 68: ...SECTION 5 HYDRAULIC SYSTEM SECTION 5 HYDRAULIC SYSTEM ...

Page 69: ...SECTION 5 HYDRAULIC SYSTEM ...

Page 70: ...ING CYLINDER option 8 1 2 V18 C10 00 LIFT ROLLER CYLINDER option 9 1 DCV3P AB T HEAD CONTROL VALVE 10 2 DCV3P AB C VISE VALVES 11 1 DCV3P AB C BLADE TENSION VALVE 12 1 DCV3P AB T GUIDE ARM VALVE 13 1 DCV3P AB T HEAD SWING VALVE 14 1 DCV3P AB C CHIP AUGER VALVE option 15 3 DPCH 1 DOUBLE PILOT CHECK VALVE 16 1 CHB 15_C SWING CUSHION BLOCK 17 1 DDF5 0 00 DOWN FEED VALVE 18 1 MB6P_A MANIFOLD BLOCK 6 p...

Page 71: ...Pg 5 2 V18 CYLINDER ASSEMBLIES Piston assemblies Gland assemblies ...

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Page 73: ...HYDRAULIC SCHEMATIC and PLUMBING DRAWINGS ...

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Page 78: ...SECTION 6 MECHANICAL ASSEMBLIES SECTION 6 MECHANICAL ASSEMBLIES ...

Page 79: ...SECTION 6 MECHANICAL ASSEMBLIES ...

Page 80: ...4 BEARING 3 1 S20 925 03 POLYURETHANE WHEEL 4 1 5043 3 BLADE BRUSH 5 2 5FLT FLAT WASHER 6 1 5 13HXNUT HEX NUT 7 1 S1 25X 25 C SOCKET SET SCREW CUP POINT 8 2 TC 13 COMPRESSION SPRING 9 4 375FLT FLAT WASHER 10 2 A1 375X3 5 SOCKET HEAD CAP SCREW 11 1 S1 375X2 5 SOCKET SET SCREW FLAT POINT 12 1 375 16HXNUT HEX NUT 13 1 S22 431 00A BEARING PLATE WELDMENT ...

Page 81: ...Pg 6 2 V18 2001c GUIDE ARM ASSEMBLIES ...

Page 82: ... CAP SCREW 16 2 S1 375x1D SOCKET SET SCREW DOG POINT 17 2 S1 19x 25C SOCKET SET SCREW CUP POINT 18 1 V18 461 00c LOWER BLADE GUIDE BLOCK 19 3 A1 375x1 5 SOCKET HEAD CAP SCREW 20 1 V18 C6 00 GUIDE ARM CYLINDER 21 1 CM 10 5 8 ROD END 22 1 5 8 18JNUT HEX JAM NUT NF 23 1 B1 625x1 625 HEX HEAD CAP SCREW 24 1 V18 47 01 GUIDE ARM CYLINDER SPACER 25 1 B2 625x1 75 HEX HEAD CAP SCREW 26 1 625LOC LOCK WASHER...

Page 83: ...1 625LOC LOCK WASHER 7 1 B1 625x2 25 HEX HEAD CAP SCREW 8 1 S1 375x 375C SOCKET SET SCREW CUP POINT 9 1 V18 43 03A IDLER WHEEL SHAFT 10 1 S25 C5 00 BLADE TENSION CYLINDER 11 1 5 8 18JNUT HEX JAM NUT NF 12 1 AM 10 5 8 ROD END 13 1 V18 38 01A IDLER BOX LINER 14 1 W19 45A 01 IDLER WHEEL 15 2 6309 2RS BALL BEARING 16 1 S25 3 03C IDLER WHEEL BEARING SPACER 17 1 HO 0354 PA 3 9 16 INTERNAL RETAINING RING...

Page 84: ...4 1653 414 10 RUNNER BLOCK 10 26 A2 5x1 5 SOCKET HEAD CAP SCREW NF 11 16 A1 375x1 SOCKET HEAD CAP SCREW NF 12 1 V18 23 00C STRUT WELDMENT 13 2 B1 5x1 HEX HEAD CAP SCREW 14 2 5LOC LOCK WASHER 15 2 B1 625x1 HEX HEAD CAP SCREW 16 2 625LOC LOCK WASHER 17 1 V18 C4 00 HEAD CYLINDER 18 2 CM 10 5 8 ROD END 19 2 5 8 18JNUT HEX JAM NUT NF 20 1 B1 625x2 25 HEX HEAD CAP SCREW 21 1 625LOC LOCK WASHER 22 1 625H...

Page 85: ...1 HEX HEAD CAP SCREW 3 4 375LOC LOCK WASHER 4 4 375FLT FLAT WASHER 5 1 V18 95 02 ANGLE SCALE 6 1 V18 91 05G POINTER MOUNTING BRACKET BASE 7 1 A1 312x 5 SOCKET HEAD CAP SCREW 8 1 312LOC LOCK WASHER 9 1 312FLT FLAT WASHER 10 1 V18 95 03A ANGLE VERNIER SCALE 11 1 9 POINTER MOUNTING BRACKET 12 2 HEX HEAD CAP SCREW 13 2 2 LOCK WASHER ...

Page 86: ...HEX NUT 5 1 L 075 750 LOVE JOY COUPLING FLANGE 6 1 L 075 LOVE JOY COUPLING SLEEVE 7 1 L 075 875 LOVE JOY COUPLING FLANGE 8 1 6028 2HP BELL HOUSING 9 6 375LOC LOCK WASHER 10 6 B1 375x1 HEX HEAD CAP SCREW 11 1 PVQ 13 A2R SE 1S 10 CM7 HYDRAULIC PUMP 12 1 0502 12 12 ADAPTER 1 1 16 MNF 3 4 FNPT 13 1 MP 116E BMI ELBOW M F 14 1 102 12 12 MNPT HOSE BARB FITTING 15 1 0503 12 8 ADAPTER 1 1 16 MNF MJIC ...

Page 87: ...CK WASHER 5 1 SES 3 40 S 80 FILLER CAP BREATHER 50micron 6 6 T1 19x 5 TRUSS HEAD MACHINE SCREW 7 1 SNA2B LEVEL TEMPERATURE GAUGE 8 1 TFS 100 0 P SUCTION STRAINER 9 1 MP 100E BMI 90deg ELBOW FNPT FNPT 10 1 0188 12 12 FITTING MNPT HOSE BARB 11 1 MP 116 E 90 deg ELBOW MNPT FNPT 12 1 SAF07 25 0 FILTER HEAD 13 1 SF6520 10 micron RETURN FILTER 14 1 0102 12 8 REDUCER MNPT FNPT 15 2 2103 4 4 90 deg ELBOW ...

Page 88: ...05B LEFT MOVABLE VISE 9 0 or 1 V18 5 06B RIGHT MOVABLE VISE 10 2 or 4 A1 5x2 SOCKET HEAD CAP SCREW 11 2 or 4 FL1 5x1 5 FLANGED HEX HEAD CAP SCREW 12 2 or 8 V18 5 01A VISE KEY 13 1 or 2 V18 5 02B VISE GIB 14 1 or 2 A2 375x1 25 SOCKET HEAD CAP SCREW 15 1 or 2 V18 C3 00A VISE CYLINDER 16 2 or 4 SH 0237 PA 2 3 8 EXTERNAL RETAINING RING 17 2 or 4 V18 5 04A HIGH VERTICAL WEAR STRIP option 18 1 V18 721 0...

Page 89: ...Pg 6 10 V18 2001c COOLANT PARTS and ASSEMBLY DRAWING ...

Page 90: ...32 00 IDLER DOOR ASSY V18 33 00 LAMP HOUSING V18 351 00A HEAD TOP COVER V18 361 00A BLADE GUARD V18 371 00 HEAD SIDE COVER V18 39 01A DRIVE COVER at bottom of head V18 30101 00C or V18 30101 00D BASE FRONT COVER V18 14 00 BASE REAR COVER V18 13 00C CARRIAGE COVER V18 241 00 ...

Page 91: ...CREW 10 4 5LOC LOCK WASHER 11 4 B1 5x1 25 HEX HEAD CAP SCREW 12 1 V18 4010 01 ACCESS HOLE COVER 13 2 A2 25x 5 SOCKET HEAD CAP SCREW 14 1 HM5E RENOLDS GEAR BOX 39 1 15 1 KEY GEARBOX INPUT KEY 16 2 KEY GEARBOX OUTPUT KEY 17 2 B3 16X50 METRIC HEX HEAD CAP SCREW 18 2 V18 4A 02 UPPER GB MRG BLT 19 2 V18 4A 01A GB ADJUSTING BOLT 20 1 HSP 3B VBS BREATHER VENT 3 8 BST 21 1 V18 1G4 04 DRIVE WHEEL 22 1 H16 ...

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Page 93: ...HM5 gear box assembly ...

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Page 96: ...SECTION 7 OPTIONAL ASSEMBLIES SECTION 7 OPTIONAL ASSEMBLIES ...

Page 97: ...SECTION 7 OPTIONAL ASSEMBLIES ...

Page 98: ... ASSEMBLIES POP UP ROLLER ASSEMBLY 7 0 47 9 3 57 180 5 6 5 37 21 RU 9 7 1 5 0 0 17 RU 9 5 7 1 5 0 0 17 9 175 6 9 1 5 6 9 52 5 52 0 17 9 9 5 0 17 9 52 5 6 86 1 56 5 1 9 7 52 5 1 5 0 52 1 187 187 1 6 3 7 51 5 7 1 1 5 1 52 3 1 3 6 5 2 2 6 5 ...

Page 99: ...Pg 7 2 V18 2001 a CHIP CONVEYOR shown with crank handle and hydraulic motor Optional hydraulic drive motor ...

Page 100: ...1 CL 20 PH HANDLE 14 1 A1 375x3 5 SOCKET HEAD CAP SCREW 15 8 V18 12 07A CHAIN RETAINER 16 16 A1 25x 5 SOCKET HEAD CAP SCREW 17 1 V18 12 08 CHIP CONVEYOR PADDLE 18 2 V18 12 06 CONNECTING LINK 19 8 A1 19x 5 SOCKET HEAD CAP SCREW 20 2 B1 5x3 HEX HEAD CAP SCREW 21 2 SH 100 ST EXTERNAL SNAP RING 22 2 V18 124 00 IDLER ECCENTRIC SHAFT WELDMENT 23 2 V18 12 05 ECCENTRIC SHAFT WASHER 24 2 5FLT FLAT WASHER 2...

Page 101: ...1 04 V18C 531 04 STOP TUBE 9 1 V18 531 01B V18 531 01A ROD 10 2 Z HMS7 260TFE WEAR RING 11 1 V18 532 01A V18C 532 01A TUBE 12 1 V18 532 02 CAP 13 1 SC 5 8 SHAFT COLLAR c w set screw 14 1 HO 0275 PA 2 3 4 INTERNAL RETAINING RING 15 0 or 1 V18 53 05 BUNDLING CLAMP LEFT HAND 16 0 or 1 V18 53 06 BUNDLING CLAMP RIGHT HAND 17 0 or 1 V18 53 02A BUNDLING GUIDE PIN LONG 18 0 or 1 V18 53 03A BUNDLING GUIDE ...

Page 102: ...ER 5 1 NTN R4ZZ BALL BEARING 6 15 33354 DISC SPRING 7 1 A1 5x1 25S SOCKET HEAD SHOULDER SCREW 8 1 F1 19x1 5 FLAT SOCKET HEAD CAP SCREW 9 2 P1 19x1 25 PHILLIPS PAN HEAD MACHINE SCREW 10 5 19HX HEX NUT 11 2 B1 25x 5 HEX HEAD MACHINE SCREW 12 2 25LOC LOCK WASHER 13 2 25HX HEX NUT 14 1 25x 5 ROLL PIN 15 1 E0650 063 2000 EXTENSION SPRING 16 1 XCK L110 LIMIT SWITCH 17 1 HEYCO 3221 CABLE FITTING 18 2 T1 ...

Page 103: ... A18 75 02 ENCODER DRIVE ARM 3 4 TRA 815 FLAT THRUST WASHER 4 2 NTA 815 NEEDLE THRUST BEARING 5 15 33354 SPRING WASHER 6 1 A1 375x1 25S SOCKET HEAD SHOULDER BOLT 7 2 A1 19x 625 SOCKET HEAD CAP SCREW 8 1 E0635 089 0381 EXTENSION SPRING 9 1 6 111090 04 ENCODER 10 4 A1 14x 5 SOCKET HEAD CAP SCREW 11 1 S2020 141 2 SPUR GEAR ...

Page 104: ... 18 PART NUMBER DESCRIPTION 1 1 V18 75 06B DIGITAL ANGLE BACK PLATE COVER 2 1 V18 751 00A REAR LUG 3 2 S1 625x1 SOCKET SET SCREW 4 1 V18 75 11 DIGITAL ANGLE DRIVE GEAR 5 2 A1 375x 75 SOCKET HEAD CAP SCREW 6 2 25x 5 ROLL PIN 7 1 V18 75 07A DIGITAL ANGLE COVER ...

Page 105: ...TABLE INSERTS ITEM QTY PART NUMBER DESCRIPTION 1 1 V18 1 13 WEAR STRIP TABLE INSERT RH 2 1 V18 1 11 TABLE INSERT RH 3 1 V18 1 14 WEAR STRIP TABLE INSERT LH 4 1 V18 1 12 TABLE INSERT LH 5 6 A1 25x 5 SOCKET HEAD CAP SCREW ...

Page 106: ...Pg 7 9 V18 2001 a TALL VISE INSERTS ITEM QTY PART NUMBER DESCRIPTION 1 1 per vise V18 5 04A TALL VISE INSERT rotate horizontally for oposite hand 2 2 per vise FL1 1 5x1 5 FLANGED HEX HEAD CAP SCREW ...

Page 107: ... PUSH PULL CABLE 2 1 V18C 741 00 CABLE GUIDE 3 2 A1 375X 75 SOCKET HEAD CAP SCREW 4 2 375LOC LOCK WASHER 5 1 S1 25X 5 SET SCREW 6 1 V18C 74 03A PUSH ROD GUIDE 7 1 V18C 74 02A CABLE PUSH ROD 8 1 S1 19X 5 SET SCREW 9 1 LIMIT SWITCH with roller arm 10 1 LIQUID TIGHT FITTING 11 2 A1 19X 75 SOCKET HEAD CAP SCREW NOT SHOWN 1 V18C 74 04 THROTTLE CABLE BOX ...

Page 108: ...Pg 7 11 V18 2001 a EXTENDED HEAD GUIDE ARM ASSEMBLIES ...

Page 109: ... SOCKET HEAD CAP SCREW 16 2 S1 375x1D SOCKET SET SCREW DOG POINT 17 2 S1 19x 25C SOCKET SET SCREW CUP POINT 18 1 V18 461 00C LOWER BLADE GUIDE BLOCK 19 3 A1 375x1 5 SOCKET HEAD CAP SCREW 20 1 V18L C6 00A GUIDE ARM CYLINDER 21 1 CM 10 5 8 ROD END 22 1 5 8 18JNUT HEX JAM NUT NF 23 1 B1 625x1 625 HEX HEAD CAP SCREW 24 1 V18 47 01 GUIDE ARM CYLINDER SPACER 25 1 B2 625x1 75 HEX HEAD CAP SCREW 26 1 625L...

Page 110: ...SECTION 8 SPECIFICATIONS SECTION 8 SPECIFICATIONS ...

Page 111: ...SECTION 8 SPECIFICATIONS ...

Page 112: ...Pressure Variable Flow 6 1 2 GPM Hydraulic Pump 3 1 2 GPM Coolant Pump 150W Vises Hydraulic full stroke 2nd hydraulic vise optional Head Swing Hydraulically Positioned and Locked Full 45 Left or Right Table Height 38 Feed System Hydraulic Variable Pressure 0 300 PSI Independent Feed Rate 0 15 IPM System Pressure 650 PSI Tank Capacity Hydraulic 7 US Gallons Coolant 30 US Gallons Guide Arm Hydraulic...

Page 113: ...Pg 8 2 V18 LAYOUT DRAWING 9 5 6 7 2 1 0 7 5 6 1 0 1 8 7 2 5 0 7 9 5 6 7 2 1 0 7 5 6 5 7 2 8 7 0 7 5 6 6 7 3 3 5 2 5 7 5 7 2 8 7 0 7 5 6 5 7 6 7 3 3 5 2 2 5 0 7 1 0 1 8 7 ...

Page 114: ...SECTION 9 WARRANTY SECTION 9 WARRANTY ...

Page 115: ...SECTION 9 WARRANTY ...

Page 116: ...cture of the V 18 but not originally manufactured by Hyd Mech are subject to the original manufacturer s warranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether general special or for negligence and expressly including any incidental and...

Page 117: ...NCE MANUAL Through its twinned distribution channel of authorized dealers and factory representatives HYD MECH services a worldwide network of customers from its two state of the art manufacturing facilities in Houston Texas USA and Woodstock Ontario Canada Check out the full range of Rock Solid Sawing Solutions at www hydmech com HYD MECH GROUP LIMITED HYD MECH CORPORATION P O Box 1030 1079 Parki...

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