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Hyd-Mech H-22A, Operation And Maintenance Manual

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Hyd-Mech H-22A Operation And Maintenance Manual Download Page 37

Pg 3.2  

H22

BLADE BRUSH ADJUSTMENT

The blade brush is properly set when machine leaves the factory, but it

wears out during operation and needs to be readjusted periodically. The
blade brush assembly is found behind the drive side door and is shown in
the photo.

To adjust the assembly, loosen the hex nut, turn the set screw

counterclockwise until the wires on the brush touch the bottom of  the
blade gullets and tighten the hex nut.

The brush should be replaced as it becomes worn to approximately 70%

of it's original 3" diameter. Replacements can be purchased through your
Hyd-Mech Dealer.

BLADE CHANGING PROCEDURE

NOTE:

Wear gloves, safety glasses and a long sleeve shirt for protection from the sharp blade. The

hydraulics should be OFF any time the operator has his/her hands in contact with the blade.

1.

 Select MANUAL mode and raise the head so the drive door will clear the electrical control panel.

2.

 Release the blade tension by turning the Blade Tension Switch to "-".

3.

 Remove the blade guard.

4.

 Shut the machine off and open the idler and drive doors.

5.

 Loosen the carbide locking levers by turning counter clockwise 1/4 turn.

6.

 At the top of the head, the saw blade runs in a protective channel. Grip the blade at each end of this

channel and twist the blade teeth down past the channel and slide the blade forward. Let the blade rest on the
out feed table, then slide the blade down and out of the carbide guides.

7.

 Before installing the new blade, check that it measures 1.615" wide including the teeth. Some blade

manufacturers supply blades that measure 1.5" including the teeth. The same applies to 2" blades, they should
measure 2.120". In this case you may not be able to adjust the head down limit to complete the cut.

8.

 Your new blade will be in a coil. While wearing gloves, hold the blade away from yourself, twist the blade to

uncoil it. Do not let the blade teeth bounce on the concrete floor as some damage to the blade may be caused.

9.

 Place the new blade in the carbide guides and then slide the blade over the wheels. The teeth should be

pointing towards the drive side as they pass through the carbide guides.

10.

 Turn the machine on and the blade tension switch to the "+ RUN" position, turn the two carbide locking

handles clockwise to the locked position. Jog the blade a few rotations to check that the blade is not moving
on or off the wheels.

(5) Carbide levers in locked position

(2) Blade tensioning switch in

the tension or run position.

Blade brush and adjusting nut &

screw.

Summary of Contents for H-22A

Page 1: ...I N B A N D S A W T E C H N O L O G Y OPERATIONS MAINTENANCE M A N UA L ...

Page 2: ... power and versatility of your new HYD MECH band saw please take the time to familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a long and mutually beneficial relationship Thank you HYD MECH GROUP LIMITED P O BOX 1...

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Page 4: ...TROLS 11 BLADE BASICS 11 HYDRAULIC FEED CONTROL 12 CUTTING PARAMETERS CHART 12 CHART EXAMPLE 1 13 STEP 1 DETERMINE EFFECTIVE MATERIAL WIDTH W inches or mm 13 STEP 2 SET FEED FORCE LIMIT 13 STEP 3 DETERMINE OPTIMUM BLADE PITCH TEETH PER INCH T P I 14 STEP 4 DETERMINE OPTIMUM BLADE SPEED V ft min m min 14 STEP 5 DETERMINE FEED RATE SETTING FR in min mm min 15 ADDITIONAL CUTTING SETUP EXAMPLES 16 SEC...

Page 5: ...ERAL INFORMATION 1 INITIAL HOOKUP 1 ELECTRICAL COMPONENTS 2 ELECTRICAL COMPONENTS LISTS 3 ELECTRICAL SCHEMATIC and WIRING DRAWINGS 240 volts 7 ELECTRICAL SCHEMATIC and WIRING DRAWINGS 480 575 volts 13 SECTION 5 HYDRAULIC SYSTEM 1 HYDRAULIC COMPONENT PARTS LIST 1 CYLINDER ASSEMBLIES 2 Gland assemblies 2 Piston assemblies 2 HYDRAULIC SCHEMATIC and PLUMBING DRAWINGS 3 SECTION 6 MECHANICAL ASSEMBLIES ...

Page 6: ...iii H22 2001 SECTION 7 OPTIONS 1 H 18 H 22 BUNDLING ASSEMBLY 1 SECTION 8 SPECIFICATIONS 1 H 22 LAYOUT DRAWING 2 SECTION 9 WARRANTY 1 WARRANTY 1 MITSUBISHI PLC PARAMETERS 2 ...

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Page 8: ...SECTION 1 INSTALLATION SECTION 1 INSTALLATION ...

Page 9: ...SECTION 1 INSTALLATION ...

Page 10: ...N A CLEAN AND TIDY CONDITION TO AVOID OBSTACLES OPERATORS COULD TRIP OVER THE H 18 SHOULD ONLY BE OPERATED ACCORDING TO THE SPECIFICATIONS OF THE SAW AVOID UNSAFE USAGE PRACTICES IF AT ANY TIME THE SAW DOES NOT APPEAR TO BE OPERATING PROPERLY IT SHOULD BE STOPPED IMMEDIATELY AND REPAIRED OPERATOR THE SAW SHOULD NEVER BE OPERATED UNLESS ALL GUARDS AND DOORS ARE IN PLACE AND CLOSED OPERATOR KEEP A S...

Page 11: ...Pg 1 2 H22 H 18 H 22 LIFTING INSTRUCTIONS ...

Page 12: ...system Five levelling screws are provided one in each corner of the machine base Steel plates are to be placed under each screw to prevent their sinking into the concrete floor In cases where the machine is to be anchored permanently anchoring holes are provided They are located next to the levelling screws NOTE In some cases levelling the saw infeed and auxiliary conveyor with a slight slope towa...

Page 13: ...urred during shipping to the electrical cables and the hydraulic hoses the hydraulic oil level is between the upper and lower lines on the level gauge As supplied the machine is set to run on three phase voltage as indicated on the serial plate and voltage label Power connection to the machine is made to L1 L2 L3 and Ground terminals in the main electrical box found beside the conveyor on the driv...

Page 14: ...SECTION 2 OPERATING INSTRUCTIONS SECTION 2 OPERATING INSTRUCTIONS ...

Page 15: ...SECTION 2 OPERATING INSTRUCTIONS ...

Page 16: ...TING THE MACHINE FOR THE FIRST TIME MAKE SURE THAT BLADE IS MOVING IN A COUNTER CLOCKWISE DIRECTION AND THAT THE HYDRAULIC PRESSURE IS 950 PSI 1100psi for H 22 IF THERE IS NO IMMEDIATE PRESSURE SHUT THE SAW DOWN AND CHANGE THE PHASE ORDER AS STATED ON Pg 1 4 MANUAL OPERATION Manual Operations can be performed when the PLC 100 controller is set to MAN AUTO is active when a RED light is on above the...

Page 17: ...E In automatic Mode the head will not descend until the blade has been started which the PLC will prompt the operator to do so HYDRAULIC START To start the hydraulic system the switches for the head and both vises must be in the NEUTRAL position The HYDRAULIC START button must be depressed and held in momentarily until the PLC display becomes active CYCLE START PAUSE This button starts the cutting...

Page 18: ...s Both vises will hold their position but pressure will begin to fall off Long pieces of work should always be supported so they will not become lose over time and fall while the machine is shut down BLADE STOP BUTTON Stops the blade If the blade is stopped during a cycle the cycle will continue but will not let the head descend until the blade is started BLADE SPEED This dial will increase or dec...

Page 19: ...utomatic modes In manual mode all functions can be operated by using a combination of selector switches on the control console and the PLC function buttons Also the operator has the ability to execute a single cut utilizing a preprogrammed Single Part Cycle In automatic mode the PLC has the capacity to program and store 99 jobs Designated job numbers can be programmed for quantity required maximum...

Page 20: ... window The AUTO MAN indicator light will be off and all MANUAL controls are enabled The LTH value shuttle vise position will always display zero at start up The LTH value can be reset or cleared at any time in MANUAL mode by pressing the CLEAR function button PLC CONTROL PANEL PLC FUNCTION BUTTONS CURSOR BUTTONS DISPLAY WINDOW INACTIVE KEYS DATA ENTRY KEY NUMERIC KEY PAD SHUTTLE VISE POSITION BLA...

Page 21: ...s closed Also used to stop an automatic job in progress by switching to MANUAL mode AUTO MODE This button will allow editing of a job to be executed MAN MODE This button will advance the shuttle vise toward the head home position and if pressed simultaneously with REV to recall parameters Front vise must be in the closed position to gain access to parameters AUTO MODE This button will allow viewin...

Page 22: ... blade speed as required 6 You will then be prompted by the word START flashing on the display window to begin the cut Press CYCLE START and the cycle will begin 7 When the start button is pressed the shuttle vise will move to the forward home position before executing the length movement The head will descend and make the cut 8 When the cut is completed the blade will stop the head will rise to t...

Page 23: ...Q LENGTH LTH and QUANTITY CUT CT will be displayed The values displayed can be edited and the job will be stored in memory with the new values To navigate through the values use the CURSOR keys NEW JOB VALUES 2 After the values are entered press the CYCLE START button the switch will illuminate the display window will prompt you to SET MTL HEIGHT Using the head selector switch position the head ab...

Page 24: ... CURSOR buttons to view all the jobs To run the QUEUE as it is displayed press the CYCLE START button on the control panel No editing is possible in the VIEW mode The screen will now prompt you to start the blade for a trim cut If you choose to Edit the QUEUE press This will clear any jobs that are in the QUEUE and the display window will show an empty Queue To fill the QUEUE follow these two step...

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Page 26: ... or five inch diameter mild steel at an extremely slow feed rate It is also advisable to utilize a slow blade speed These two or three slow cuts sufficiently lap polish the new blade so that it does not snag the material being cut Proper break in will alleviate blade vibration improve surface finish accuracy and blade life After break in the following six points must be closely monitored to ensure...

Page 27: ...rce Knob Used to set Feed Force Limit counterclockwise rotation to increase and clockwise rotation to decrease Feed Rate Knob Used to set Feed Rate counterclockwise rotation to increase and clockwise rotation to decrease CUTTING PARAMETERS CHART A full size CUTTING PARAMETERS CHART is mounted on the drive door of the saw The chart contains five steps for the operator to follow in order to achieve ...

Page 28: ...idth is 8 200mm STEP 2 SET FEED FORCE LIMIT The Feed Force Limit is the maximum amount of force with which the head is allowed to push the blade into the work piece FEED FORCE LIMIT should be set with the head in the down mode according to the label CUTTING SOLIDS For cutting solids the wider the section the less FF should be set to avoid blade overloading See the graph EXAMPLE When cutting a soli...

Page 29: ...rals and bundles a lower blade speed may reduce vibration and prevent premature blade failure 2 Material Hardness The graph above illustrates blade speed curves for materials of hardness 20 RC 225 Bhn or lower If the material is hardened then the multipliers need to be used These multipliers are given in the NOTE at the bottom right of the graph As the hardness increases the optimum blade speed de...

Page 30: ...on Steel 225 70 2 12 300mm I Beam 290 90 3 4 x 4 100 x 100mm Rec Tube 1 4 6mm Wall 350 110 4 4 100 400 Stainless Steel 140 45 5 2 x 2 50 x 50mm Rec Tube 1 4 6mm Wall Bundle 5 x 5pcs 10 x 10 500 x 500mm 325 100 6 3 x 3 75 x 75mm Inconel 60 20 Materials and Blade Speed The following table gives examples of the optimum blade speeds for different materials Feed Rate Calculation STEP 5 DETERMINE FEED R...

Page 31: ...arbon steel 2 x 2 Tube with 1 4 wall 12 piece bundle 50mm x 50mm with 6mm wall Dimensions 6 x 8 150mm x 200mm STEP I Effective Material Width 5 6 X 8 120mm 6 x 200 STEP 2 Feed Force limit setting for 8 Diameter material Refer to Feed Force Limit Setting in Step 2 STEP 3 Optimum blade pitch TPI 3 4 T P I STEP 4 Optimum blade speed for 5 effective material width 320 ft min 100m min STEP 5 Feed Rate ...

Page 32: ...hed to the out feed fence should be used in cases when cutting solid bars bundles or wide structurals The flow of coolant should be directed into the opening created by the blade NOTE When cutting materials that do not need coolant cast iron some coolant flow is required to provide blade lubrication to prevent blade scoring by carbides VARIABLE VISE PRESSURE This options allows the operator to adj...

Page 33: ...trol valves located on the cylinders shown in the photos The bundling can be set to close and open before the vise jaws move at the same time or after the vise jaws move This is controlled by turning the small knob at the top or bottom of each cylinder The knob at the top of the cylinders control the closing speed and the knob at the bottom of the cylinders control the opening speed Front vise bun...

Page 34: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...

Page 35: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...

Page 36: ...be locked out AND b Other effective precautions necessary to prevent such starting shall be taken LOCK OUT PROCEDURE Whenever work is to be performed on a machine the person in charge should follow Lockout procedures as is required by his organization The main power disconnect box is supplied with a suitable mechanism for this purpose as shown below To place a lock on the switch turn the switch to...

Page 37: ...op of the head the saw blade runs in a protective channel Grip the blade at each end of this channel and twist the blade teeth down past the channel and slide the blade forward Let the blade rest on the out feed table then slide the blade down and out of the carbide guides 7 Before installing the new blade check that it measures 1 615 wide including the teeth Some blade manufacturers supply blades...

Page 38: ... of the guide arms Locking handles are shown in the open position BLADE TRACKING ADJUSTMENT IDLER WHEEL TRACKING Release blade tension before adjusting Adjust tracking by regulating push set screws and pull bolts Loosening bolts A and turning in setscrews C by equal amounts will move the blade OFF the wheel Loosening bolts B and turning in sets crews D by equal amounts will move the blade ON to th...

Page 39: ...ers mounted on the head frame The set of cam followers is shown in the photo One of them is fixed and the other is adjustable The cam followers are factory set and usually do not require adjustment In a properly adjusted system of cam followers only one side should be in contact with the guide The gap between the other and the guide bar should not exceed 0 003 If it exceeds 0 003 you should contac...

Page 40: ...y is approximately 11 US gallons 42 L Recommended replacement oils Chevron AW Hydraulic Oil 46 Esso NUTO H46 Mobil Mobil DTE 25 Texaco Rando HD 46 Shell Tellus 46 3 OIL TEMPERATURE Oil temperature is indicated by a thermometer contained in the level gauge Oil temperature during steady operation should stabilize at about 50 55 F 10 12 C above room temperature Thus in a 70 F 20 C shop one might expe...

Page 41: ...s 3a Not enough blade tension 3b Improper tracking 4a Not enough blade tension 4b Excessive feed force 4c Excessive feed rate 5a Blade speed too fast 5b Guide arms too far apart 5c Not enough blade tension 6a Excessive blade tension 6b Excessive feed rate 7a Blade pitch too fine 7b Blade brush not cleaning 7c Excessive feed rate 7d Excessive feed force 8a No coolant 8b Coolant line blocked 8c Cool...

Page 42: ...lose to 0 in min 13b Feed Force Limit is set too low 13d Check for physical interference preventing the head from falling 14 No job queue programmed to run SOLUTION 9a Depress each of the over load buttons located in the electrical box Depressing one button at a time and trying to start the saw will indicate which motor was overloaded 9b Replace the fuse in the control panel Random blowouts may oc...

Page 43: ...nformation includes logic put into the PLC be its manufacturer as well as information programmed in through the keypad by the assembly plant Information from the assembly plant is referred to as the parameters The parameters are important for the PLC to provide accurate sawing lengths and blade speed display Following is a description of each parameter and the procedure to access them To view the ...

Page 44: ...lay lengths STROKE Total length in inches the shuttle will travel in a single stroke Calculated Entered by the PLC cannot be changed by operator ACC DIST Distance in inches the shuttle will travel slowly before reaching fast speed while starting to move in either direction i e 1 000 DEC DIST Distance in inches the shuttle will travel slowly reaching home or target position i e 1 000 SLW DIST Minim...

Page 45: ...both ends to be sure all four wires are connected properly See page 3 18 for connection wiring information Measure the voltage a At encoder connector between 0 V pin and 24 V pin This voltage should be a minimum of 22 to 26 VDC If the voltage is incorrect check encoder cable continuity if OK possible PLC problem If the voltage is correct go to step b b At encoder connector between 0 V and channel ...

Page 46: ...terial and measuring the width of the cut the operator can check blade kerf INCONSISTENT INACCURACY ii with the machine in MANUAL mode move the shuttle all the way forward and clear zero the length display Move the shuttle in reverse in slow speed all the way to the end of it s travel Return the shuttle forward to the home position also in slow The display should read 0 000 005 Do this test severa...

Page 47: ... the required length plus the programmed kerf value Check that this measurement is 002 for each length If the overshoot undershoot is very inconsistent it could be related to an incorrect shuttle cushion period This may be caused by Decel Dist parameter being set too low defective fast or reverse output relays on the PLC or the hydraulic cushion valve located at the hydraulic manifold may be fault...

Page 48: ...HUP input on cycle should continue if not check outputs per step 2 HUP input not on check that head up limit switch is being actuated check limit switch limit switch wiring 2 Front vise should be closed the shuttle vise should stay open and move back to the programmed length FVC output should be on and SVO output will light momentarily REV output and FST output should be on when the shuttle moves ...

Page 49: ...ing Outputs Y0 Y1 Y2 Y3 F3 to terminal COM 2 supplying Outputs Y4 Y5 Y6 Y7 F4 to terminal COM 3 supplying Outputs Y10 Y11 Y12 Y14 F5 to terminal COM 4 supplying Outputs Y14 Y15 Y16 Y17 PROBLEM 4 No Display POSSIBLE CAUSES i No power to the PLC ii PLC unit failure iii Faulty connection of cable between PLC Interface DIAGNOSIS i Check POWER LED see page 3 17 Status lights to be on when the PLC is sw...

Page 50: ...or Output of the same number ie Input LED 0 corresponds to Input X0 Output LED 0 corresponds to Output Y0 PLC Status indicators Power on when power exists to the PLC Run on when the PLC is running Batt V on when PLC memory backup battery has low voltage condition Prog E on when PLC has a program error MITSUBISHI 100 INPUTS OUTPUTS S S OV X0 X2 X4 L X5 X3 X1 24V N X10 X11 X12 X13 X6 X7 X14 X15 X16 ...

Page 51: ...Channel B X14 Head Raise Switch X5 Open X15 Head Lower Switch X6 Coolant Switch X16 Blade Run I P X7 Coolant Switch X17 Cycle Start Outputs Y0 Machine Latch Y10 Front Vise Close Y1 Head Swing M saw only Y11 Front Vise Open Y2 Open Y12 Shuttle Fast Y3 Open Y13 Blade Run Relay Y4 Shuttle Vise Close Y14 Shuttle Rev Y5 Shuttle Vise Open Y15 Shuttle Fwd Y6 Coolant Pump Relay Y16 Head Raise Y7 Cycle Pil...

Page 52: ...s will now automatically be calculated and programmed by the PLC NOTE When first entering the parameters screen if not running the self calibration do not use the enter key but use the cursor keys to scroll through the parameters To check length control consistency 1 Perform test cuts of three different lengths i e 6 12 20 and measure as accurately as possible 2 If the measurements indicate a line...

Page 53: ...the ENTER key The cycle start button will begin to flash the head will move to it s down limit and then will move up to it s full upper limit 4 Measure the distance from the vise horizontal wear strip to the blade teeth tips and enter this value in the ACT HT parameter Measurement must be made along the front vise datum jaw Input this measurement value press the ENTER key Press the AUTO MAN key to...

Page 54: ...Pg 3 19 H22 DATE SERVICED BY COMMENTS SERVICE RECORD NOTES ...

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Page 56: ...SECTION 4 ELECTRICAL SYSTEM SECTION 4 ELECTRICAL SYSTEM ...

Page 57: ...SECTION 4 ELECTRICAL SYSTEM ...

Page 58: ...h a list and photos of electrical components NOTES 1 The PLC is equipped with a lithium battery to keep the program stored while the power is shut down The battery will need to be replaced every 3 to 5 years depending on usage A visual warning will be displayed on the interface when the battery drains to a certain level Battaries can be purchased through your Hyd Mech Distibutor 2 If the machine i...

Page 59: ...ICAL COMPONENTS PHOTOS Hirschman connectors and directional control valve solenoids Hydraulic control components 3 HP electric motor Electrical control box layout Fuses overloads Transformer Mitsubishi PLC Control fuses ...

Page 60: ...th 2 N O contact blocks ZB2 BD3 ZB2 BZ103 Telemecanique Telemecanique 2SS Shuttle Vise Selector Switch Black 1 position spring return from left to center 1 position maintained to right s s Mounting base with 2 N O contact blocks plus 1 N C contact ZB2 BD7 ZB2 BZ103 ZB2 BE102 Telemecanique Telemecanique Telemecanique 3SS Front Vise Selector Switch Black 1 position spring return from left to center ...

Page 61: ... length count 2500 PPR H2098017 ETI E4 Incremental encoder for feed rate count 8192 PPR 6 112225 00 Stegmann Coolant Pump Coolant pump 1 Phase 120 VAC 3E NT Little Giant Coolant Pump Junction Box SCEJB442 HMG Wire terminal 20 10 AWG WK4 U Wieland Wire terminal 20 8 AWG WK6 U Wieland Wire terminal 16 6 AWG WK10 U Wieland Double ground terminal 20 8 AWG WK4 D2 2SLU Wieland Ground terminal 16 6 AWG W...

Page 62: ...4FU2 4FU3 60A T D AJT60 60608J 60A T D AJT60 60608J 30A T D ATDR30 USM3 30A T D ATDR30 USM3 30A T D ATDR30 303103 25A T D ATDR25 30310 Gould TRANSFORMER PART TR 9070 T750D3 9070 T750D1 9070 T750D33 9070 T750D33 9070 T750D1 9070 T750D5 Square D PRIMARY FUSE SIZE FUSE HOLDER PART 2FU1 2FU2 12A Fast Acting ATM12 30310 12A Fast Acting ATM12 30310 10A Fast Acting ATM10 USM1 10A Fast Acting ATM10 USM1 8...

Page 63: ...Pg 4 6 H28 32 ELECTRICAL SCHEMATIC and WIRING DRAWINGS 240 volts ...

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Page 75: ...Pg 4 18 H28 32 ELECTRICAL SCHEMATIC and WIRING DRAWINGS 480 575 volts ...

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Page 88: ...SECTION 5 HYDRAULIC SYSTEM SECTION 5 HYDRAULIC SYSTEM ...

Page 89: ...SECTION 5 HYDRAULIC SYSTEM ...

Page 90: ... 2 1 AUX HEAD CYLINDER H22 C42 00 3 1 SHUTTLE CYLINDER H22 C1 00 4 2 DATUM CYLINDER H22 C22 00 5 2 VISE CYLINDER H22 C31 00 6 2 BUNDLING CYLINDER H22 C23 00 7 1 BLADE TENSION CYLINDER S25 C5 00 8 1 GUIDE ARM CYLINDER H22 C6 00 9 1 MANIFOLD BLOCK MB6P_A 10 1 DDF VALVE DDF6 0 00 11 3 3 DOUBLE PILOT CHECK VALVE DPCH 1 12 3 3 DIRECTIONAL VALVE DCV3P AB T 13 3 3 DIRECTIONAL VALVE DCV3P AB C 14 1 POPET ...

Page 91: ...Pg 5 2 H22 CYLINDER ASSEMBLIES Piston assemblies Gland assemblies ...

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Page 100: ...SECTION 6 MECHANICAL ASSEMBLIES SECTION 6 MECHANICAL ASSEMBLIES ...

Page 101: ...SECTION 6 MECHANICAL ASSEMBLIES ...

Page 102: ...TOR MOUNTING BRACKET 3 1 S20 926 02A EXTENSION 4 2 5FLT FLAT WASHER 5 1 12280 3 BLADE BRUSH 6 1 5HXNUT HEX NUT 7 5 B2 25x 75 HEX HEAD CAP SCREW NF 8 6 375FLT FLAT WASHER 9 3 TC 13 COMPRESSION SPRING 10 2 A1 375x3 75 SOCKET HEAD CAP SCREW 11 3 375HXNUT HEX NUT 12 1 S1 375x4 SOCKET SET SCREW SECTION 6 MECHANICAL ASSEMBLIES ...

Page 103: ...PISTON 8 2 CRBL 01A CARBIDE SUPPORT 9 2 CRBL 02 CARBIDE LOADER BOLT 10 2 H2642 46 02A HANDLE HOLDER 11 2 CRBL 04 CARBIDE LOCK HANDLE 12 2 CRBL 05 LEVER SLEEVE 13 2 01993 1 3 8 BALL 1 2NC 14 2 F1 375x 75 FLAT SOCKET HEAD CAP SCREW 15 2 CRBT200 20 00 TOP CARBIDE ASSEMBLY 16 2 CRB200 21 00 FRONT CARBIDE ASSEMBLY 17 2 CRB200 22 00 REAR CARBIDE ASSEMBLY 18 1 2 202 O RING 19 1 COOL 202A COOLANT NOZZLE B...

Page 104: ... 461A 01 BLOCK DRIVE SIDE 3 4 A1 375x2 SOCKET HEAD CAP SCREW 4 6 6200 2RS BALL BEARING 5 1 AVR 461 03 BACK ROLLER RACE 6 2 AVR 461 02A FRONT ROLLER RACE 7 3 B3 10x30S METRIC SOCKET HEAD SHOULDER SCREW 8 2 014 O RING 625x1 16 9 4 AVR 471 02A BUSHING 10 1 6000 2RS BALL BEARING 11 1 B3 10x16 METRIC SOCKET HEAD SHOULDER SCREW ...

Page 105: ... 43 02 TENSION TRACK 7 4 A1 875X3 25 SOCKET HEAD CAP SCREW 8 8 A1 875X2 5 SOCKET HEAD CAP SCREW 9 4 S1 875X1 5 SOCKET SET SCREW FLAT POINT 10 1 H22 43 03 SHAFT 11 1 W27 45 01 IDLER WHEEL 12 1 H22 45 02 BEARING SHIELD 13 1 NU313 NA ROLLER BEARING 14 1 H22 45 04 OD BEARING SPACER 15 1 H22 45 03 ID BEARING SPACER 16 1 63132RS BALL BEARING 17 1 H22 45 05 RETAINING CAP 18 1 HO 550 5 1 2 INTERNAL RETAIN...

Page 106: ...G FLANGE 5 1 1960 3 5HP BELL HOUSING 6 4 5LOC LOCK WASHER 7 4 B1 5x1 5 HEX HEAD CAP SCREW 8 1 PVQ 13 A2R SE 15 10 CM7 HYDRAULIC PUMP 9 2 375LOC LOCK WASHER 10 2 B1 375x 75 HEX HEAD CAP SCREW 11 1 2501 6 4 90 deg ELBOW 9 16NF MJIC 12 1 0503 12 8 O RING FITTING 1 1 16 NF MJIC 13 1 3903 8 8 FITTING 90 deg SWIVEL F MJIC 14 1 0502 12 12 FITTING 1 1 16 NF FNPT 15 1 0188 12 12 FITTING MNPT HOSE BARB ...

Page 107: ... FILLER CAP BREATHER 50micron 5 6 T1 19x 5 TRUSS HEAD MACHINE SCREW 6 1 2103 4 4 90 deg ELBOW MNPT MJIC 7 1 TFS 100 0 P SUCTION STRAINER 8 1 MP 100 FE 90 deg ELBOW FNPT FNPT 9 1 30182B 12 8 FITTING FNPT HOSE BARB 10 3 MP 116 E 90 deg ELBOW FNPT MNPT 11 1 SA F07 25 0 FILTER HEAD 12 1 SF 6520 10 micron RETURN FILTER 13 1 0188 12 12 FITTING MNPT HOSE BARB 14 1 SNA 2B LEVEL TEMPERATURE GAUGE ...

Page 108: ...4 4 H3000 3 SHAFT WIPER 5 4 9 375x1x 125 WEAR RING 702 STRIP 6 1 H22 C31 00 VISE CYLINDER 7 1 H22 5 05 CYLINDER MOUNTING PLATE 8 2 F1 5X1 FLAT SOCKET HEAD CAP SCREW 9 1 SH 0287 PA 2 7 8 EXTERNAL RETAINING RING 10 1 H18 5 04 H22 5 04 MOVABLE JAW PLATE 11 2 H18 5 02 H22 5 02 WEAR STRIP 12 10 F1 312x 5 FLAT SOCKET HEAD CAP SCREW 13 1 F1 75x2 FLAT SOCKET HEAD CAP SCREW ...

Page 109: ...ON 1 1 H18 512 00 DATUM LINE JAW 2 2 H18 5 02 WEAR STRIP 3 10 F1 312x 5 FLAT SOCKET HEAD CAP SCREW 4 3 H14 5 10 SMALL JAW MOUNTING PIN 5 1 H14 5 12 SMALL DATUM JAW LINK 6 1 H14 5 11 LARGE DATUM JAW LINK 7 2 H14 5 15 LARGE JAW MOUNTING PIN 8 4 SH 0125 PA 1 1 8 EXTERNAL RETAINING RING ...

Page 110: ... 4 4 H3000 3 SHAFT WIPER 5 4 9 375x1x 125 WEAR RING 702 STRIP 6 1 H22 C31 00 VISE CYLINDER 7 1 H22 5 05 CYLINDER MOUNTING PLATE 8 2 F1 5x1 FLAT SOCKET HEAD CAP SCREW 9 1 SH 0287 PA 2 7 8 EXTERNAL RETAINING RING 10 1 H18 5 04 H22 5 04 MOVABLE JAW PLATE 11 2 H18 5 02 H22 5 02 WEAR STRIP 12 10 F1 312x 5 FLAT SOCKET HEAD CAP SCREW 13 1 F1 75x2 FLAT SOCKET HEAD CAP SCREW ...

Page 111: ...REW 4 3 H14 5A 10 SMALL JAW MOUNTING PIN 5 1 H14 5A 12 SMALL DATUM JAW LINK 6 1 H14 5A 11 LARGE DATUM JAW LINK 7 2 H14 5 15 LARGE JAW MOUNTING PIN 8 4 SH 0125 PA 1 1 8 EXTERNAL RETAINING RING 9 1 H14 523 00 YOKE WELDMENT 10 1 H14 5 14 PIN YOKE ASSEMBLY 11 1 CM 10 1 2 ROD END 12 1 625NFHXNUT HEX NUT 13 1 H14 5 13 ECCENTRIC SHAFT 14 2 S1 375x2 SOCKET SET SCREW 15 1 375HXNUT HEX NUT ...

Page 112: ...8 PART NUMBER DESCRIPTION 1 1 MG 12 09 10 HYDRAULIC MOTOR 2 2 2503 6 4 O RING ADAPTOR M STRT FNPT 3 2 2103 4 4 90 deg ELBOW MNPT MJIC 4 1 S1 312x 25C SOCKET SET SCREW CUP POINT 5 4 F1 375x1 FLAT SOCKET HEAD CAP SCREW 6 1 H18 12 00 AUGER WELDMENT ...

Page 113: ...PECIFY VOLTAGE 3 1 H22 41 02 UPPER MOUNTING PLATE 4 1 H22 41 01 LOWER MOUNTING PLATE 5 4 B1 875x2 HEX HEAD CAP SCREW 6 1 H20 44 01 DRIVE WHEEL 7 1 H22 44 02 RETAINING CAP 8 4 A1 625x1 75 SOCKET HEAD CAP SCREW 9 2 S1 875x1 5 SOCKET SET SCREW CUP POINT 10 1 24mmLOC METRIC LOCK WASHER 11 1 B3 24x70 METRIC HEX HEAD CAP SCREW ...

Page 114: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 115: ...Pg 6 14 H28 32 ...

Page 116: ...Pg 6 15 H28 32 ...

Page 117: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 118: ...SECTION 7 OPTIONAL ASSEMBLIES SECTION 7 OPTIONAL ASSEMBLIES ...

Page 119: ...SECTION 7 OPTIONAL ASSEMBLIES ...

Page 120: ...G BRACKET WELDMENT 2 2 H22 532 02 BUNDLING SHAFT 3 4 7 26x1x 125 WEAR RING 702 STRIP 4 4 H2250 2 1 4 SHAFT WIPER 5 1 H22 C23 00 BUNDLING CYLINDER 6 1 SH 0237 PA 2 3 8 EXTERNAL RETAINING RING 7 1 H22 532A 01 BUNDLING CLAMP 8 1 H22 532A 03 WEAR STRIP 9 1 F1 75x2 5 FLAT SOCKET HEAD CAP SCREW 10 6 A1 312x 75 SOCKET HEAD CAP SCREW ...

Page 121: ...Pg 7 2 H1822 20011 H 18 H 22 OUTBOARD BUNDLING ASSEMBLY ...

Page 122: ...SECTION 8 SPECIFICATIONS SECTION 8 SPECIFICATIONS ...

Page 123: ...SECTION 8 SPECIFICATIONS ...

Page 124: ...l Diameter 27 Motors Blade Drive 10 H P Hydraulic Drive 3 H P Pumps Hydraulic Pump Pressure Compensated Constant pressure variable flow 6 1 2 G P M Coolant Pump 3 1 2 G P M 150W Hydraulic Tank 9 U S Gallons Hydraulic System Pressure 1000 psi Vise Control Hydraulic Shuttle Stroke 0 34 Single stroke milti indexing standard Table Height 31 Control Panel Waist Height Machine Weight 12500 LBS Maximum W...

Page 125: ...Pg 8 2 H22 2001 H 22 LAYOUT DRAWING ...

Page 126: ...SECTION 9 WARRANTY SECTION 9 WARRANTY ...

Page 127: ...SECTION 9 WARRANTY ...

Page 128: ... items used in the manufacture of the H 18 22 but not originally manufactured by Hyd Mech are subject to the original manufacturer s warranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether general special or for negligence and expressly ...

Page 129: ...PD FCTR WHEEL TRGS ACT POS BRKNPROX PLC 100 HGT CLB ENTER DOWNDWL LTH CLB ENTER HLD SHT HM BLD CHAM D D D D DA A A A ATE ___ ____ ____ SER ___________________ V TE ___ ____ ____ SER ___________________ V TE ___ ____ ____ SER ___________________ V TE ___ ____ ____ SER ___________________ V TE ___ ____ ____ SER ___________________ VOL OL OL OL OLT T T T TA A A A AGE _______ GE _______ GE _______ GE ...

Page 130: ...NCE MANUAL Through its twinned distribution channel of authorized dealers and factory representatives HYD MECH services a worldwide network of customers from its two state of the art manufacturing facilities in Houston Texas USA and Woodstock Ontario Canada Check out the full range of Rock Solid Sawing Solutions at www hydmech com HYD MECH GROUP LIMITED HYD MECH CORPORATION P O Box 1030 1079 Parki...

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