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Hyd-Mech H-18 ASV, Manual

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Hyd-Mech H-18 ASV Manual Download Page 10

2.2

2.3

FRONT VISE - This switch has three positions, OPEN, HOLD and CLOSE. With the switch held in the 

OPEN position the vise will open all the way or until the switch is released. With the switch in the HOLD 

position, the vise will stay where it is and will not move freely although it will not resist a large force 

indefinitely without creeping. In CLOSE, the vise will close all the way, or until it encounters enough 

resistance to stop it.

HEAD CONTROL - This switch has three positions: UP, HOLD and DOWN.  The switch is inactive un-

less the PLC is in manual mode. In the UP position, the head will rise until it trips the head up limit which 

is adjustable via the PLC. In the HOLD position the head will stay still.  In the DOWN position the head 

will descend until it reaches the bottom of the stroke. The speed of descent is controlled by the Head 

Feed and Head Force Limit controls.

BLADE START - The blade can be started only when the hydraulics are running in either manual or auto 

mode.

NOTE: In automatic Mode the head will not descend until the blade has been started, which the PLC will 

prompt the operator to do so.

HYDRAULIC START - To start the hydraulic system, the switches for the head and both vises must be in 

the “NEUTRAL” position. The “HYDRAULIC START” button must be depressed and held in momentarily 

until the PLC display becomes active.

CYCLE START / PAUSE - This button starts the cutting cycles and will stay illuminated white until the 

cycles are completed. The PLC control system will prompt you to start the blade if it is not running. The 

machine will then begin the automatic cycle until completed when it will shut itself off. The current cycle 

can be PAUSED by pressing this button at any time during a cycle and restarted by pressing it again.

COOLANT - This switch has three positions, AUTO, OFF, and ON. In the ON position, the coolant 

system will operate when there is power to the machine; this allows using the wash gun to clean the 

machine. In the OFF position, the coolant system is inactive. In the AUTO position the coolant system 

will only run when the blade is on. The coolant system can be run when the blade is on and the head is 

descending by selecting this option in the PLC parameters.

Summary of Contents for H-18 ASV

Page 1: ... your new HYD MECH bandsaw please take the time to famil iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a long and mutually beneficial relationship Thank you Hyd Mech Group Limited P O Box 1030 1079 Parkinson Road W...

Page 2: ...TERS CHART 2 10 CUTTING SOLIDS 2 10 CUTTING STRUCTURALS 2 10 ADDITIONAL CONTROLS 2 13 COOLANT FLOW 2 13 HEAD UP AND DOWN LIMIT SETTING 2 14 VARIABLE VISE PRESSURE OPTION 2 14 BUNDLING OPERATION OPTION 2 15 SECTION 3 MAINTENANCE TROUBLESHOOTING LOCK OUT 3 1 LOCK OUT PROCEDURE 3 1 BLADE CHANGING PROCEDURE 3 1 BLADE BRUSH ADJUSTMENT 3 2 BLADE TRACKING ADJUSTMENT 3 2 IDLER WHEEL TRACKING 3 2 DRIVE WHE...

Page 3: ...NS 480 575 VAC 4 48 H 18 22 SV ELECTRICAL WIRING DIAGRAM INPUTS OUTPUTS WITH OPTIONS 480 575 VAC 4 54 SECTION 5 HYDRAULIC SYSTEM GLAND ASSEMBLIES 5 2 PISTON ASSEMBLIES 5 2 H 18 22 SV HYDRAULIC SCHEMATIC 5 3 H 18 22 SV PLUMBING DIAGRAM 5 4 SECTION 6 MECHANICAL H 18 SV BLADE BRUSH ASSEMBLY 6 1 H 22 SV BLADE BRUSH ASSEMBLY 6 2 H 18 22 SV GUIDE ARM ASSEMBLY 6 3 H 18 22 SV CARBIDE GUIDE ASSEMBLY 6 4 H ...

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Page 5: ...BE MAINTAINED IN A CLEAN AND TIDY CONDITION TO AVOID OBSTACLES OPERATORS COULD TRIP OVER THE H 18 22 SV SHOULD ONLY BE OPERATED ACCORDING TO THE SPECIFICATIONS OF THE SAW AVOID UNSAFE USAGE PRACTICES IF AT ANY TIME THE SAW DOES NOT APPEAR TO BE OPERATING PROPERLY IT SHOULD BE STOPPED IMMEDIATELY AND REPAIRED OPERATOR THE SAW SHOULD NEVER BE OPERATED UNLESS ALL GUARDS AND DOORS ARE IN PLACE AND CLO...

Page 6: ...1 2 H 18 22 SV LIFTING INSTRUCTIONS ...

Page 7: ...led and anchored the necessary power hook up needs to be performed In order to provide safe operation as well as to prevent potential damage to the machine only qualified personnel should make the connections BEFORE START UP THE FOLLOWING TWO POINTS SHOULD BE CHECKED 1 Signs of damage that may have occurred during shipping to the electrical cables and the hydraulic hoses 2 The hydraulic oil level ...

Page 8: ...necessary to change the oil to a different brand see the HYDRAULIC SECTION for equivalent grade oil No cutting fluid is supplied with the machine There are two types of coolant available Oil based dilute 1 10 ratio one part concentrated coolant to 10 parts water Synthetic dilute as recommended by the manufacturer ...

Page 9: ...ication is essential with most materials A high quality and well mixed coolant will extend blade life and also increase cutting rate and quality On those materials where coolant is undesirable for cutting a slight coolant flow or periodic oiling of the blade is necessary to prevent the blade from being scored by the carbide guides 3 The stock being cut must be securely clamped in the vises 4 The p...

Page 10: ...ode the head will not descend until the blade has been started which the PLC will prompt the operator to do so HYDRAULIC START To start the hydraulic system the switches for the head and both vises must be in the NEUTRAL position The HYDRAULIC START button must be depressed and held in momentarily until the PLC display becomes active CYCLE START PAUSE This button starts the cutting cycles and will...

Page 11: ...e to stop it BLADE STOP BUTTON Stops the blade If the blade is stopped during a cycle the cycle will continue but will not let the head descend until the blade is started STOP This mushroom button stops the blade and hydraulic motors Both vises will hold their posi tion but pressure will begin to fall off Long pieces of work should always be supported so they will not become loose over time and fa...

Page 12: ... preprogrammed Single Part Cycle In automatic mode the PLC has the capacity to program and store 99 jobs Designated job numbers can be programmed for quantity required maximum of 999 pieces and lengths from 0 1 to 220 5588mm Jobs can be run individually or in a QUEUE which allows a maximum of 5 jobs to run consecutively and the queue can be repeated automatically as well up to 99 times All machine...

Page 13: ...odes Auto mode cannot be accessed unless the front vise is closed Also used to stop an automatic job in progress by switching to MANUAL mode UNLABELLED The function of theses keys are displayed directly above them The function will change as the PLC is switched from one mode to another and as process of each mode is changed INCH MM CLEAR While depressed momentarily it resets the displayed length v...

Page 14: ... the head will rise to the head up limit switch the blade will stop and the display win dow will reset for the next cut 9 To cut another piece repeat steps 2 through 6 NOTES 1 To PAUSE the SINGLE CUT CYCLE press the CYCLE START button The CYCLE START button will be gin to flash and the screen will indicate a paused condition All movements will immediately cease To continue the cycle press CYCLE ST...

Page 15: ...ad is in its down position it will rise to the head up limit so that no damage to the blade will occur 3 After starting the blade the head will descend for the cut and the machine will complete the required job JOB IN PROGRESS 4 At the completion of the job the machine will shut down if 0 has been entered in the POWER DWN TIMER parameter or continue running for the specified time up to a maximum o...

Page 16: ...hat are in the QUEUE and the display window will show an empty Queue Jobs may be entered and edited in this mode To fill the QUEUE follow these two steps 1 Key in a job number and press ENTER If that job number has previously been programmed it s values will be displayed The cursor will move to the next position in the QUEUE Up to five jobs may be in the QUEUE at any time The job values can be edi...

Page 17: ...ependent control of Feed Force and Feed Rate FAST APPROACH LEVER DEPRESS FOR FAST HEAD DE SCENT FEED FORCE KNOB USED TO SET FEED FORCE LIMIT COUNTERCLOCKWISE ROTATION TO INCREASE AND CLOCKWISE ROTATION TO DECREASE FEED RATE KNOB USED TO SET FEED RATE COUN TERCLOCKWISE ROTATION TO INCREASE AND CLOCKWISE ROTATION TO DECREASE ...

Page 18: ...00 mm diameter solid Effective Mate rial Width is 8 200mm STEP 2 SET FEED FORCE LIMIT The Feed Force Limit is the maximum amount of force with which the head is allowed to push the blade into the work piece FEED FORCE LIMIT should be set with the head in the down mode according to the label CUTTING SOLIDS For cutting solids the wider the section the less FF should be set to avoid blade overloading...

Page 19: ...the optimum blade speeds for 1045 Carbon Steel 3 On the horizontal axis effective material width axis find number 8 which represents effective material width of an 8 200mm diameter solid 4 Find the point where a vertical line from 8 200mm intersects the Medium Carbon Steel Curve 5 From this intersection point run horizontally left to the vertical axis optimum blade speed axis and find the point ma...

Page 20: ...s 1 8 in min 45mm min is the FEED RATE for cutting 8 200mm diameter 1045 Carbon Steel when the optimum 2 3 pitch blade is used Feed Rate continued If the saw is fitted with a blade coarser than optimum e g 1 4 2 5 TPI we can still use the graph but we go to the 1 4 2 5 curve As a result we find that the FEED RATE is decreased to 1 3 in min 133mm min for this blade If however the machine is fitted ...

Page 21: ...when the blade is running and the head is descending This is selectable via the PLC parameters The bandsaw is equipped with two independently controlled coolant spouts that are capable of supplying a generous flow of coolant to the blade The left guide arm supplies a flow of coolant that should flood the blade as it moves through the carbide pads into the material to be cut The adjustable spout on...

Page 22: ...the gear box Head Up Limit In order to maximize production in the automatic cycle the Head Up Limit should be set to just clear the height of the material Head Down Limit This limit is factory set and under ordinary cutting requirements should not be changed If changed it may cause the machine to malfunction in the automatic cycle VARIABLE VISE PRESSURE OPTION This option allows the operator to ad...

Page 23: ...ndling vises can be operated in direct conjunction with the front and shuttle vises or at a slower clamping speed Either bundling can be turned on or off at any time The on off valves are shown in the photos The speed at which the bundling jaws close can be adjusted as required by turning the flow control valves shown in the photos for each bundling cylinder ...

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Page 25: ...ad the saw blade runs in a protective channel Grip the blade at each end of this channel and twist the blade teeth down past the channel and slide the blade forward Let the blade rest on the out feed table then slide the blade down and out of the carbide guides 6 Before installing the new blade check that it measures 1 615 wide including the teeth Some blade manufacturers supply blades that measur...

Page 26: ...and the pull hex bolts Before mak ing any adjustments bolts A B should be loosened but remain snug This will allow easy movement for the slide assembly It should be noted that most adjustments can be made with the B D bolts Loosening bolts A and turning in set screws C by equal amounts will move the blade off the wheel Loosening bolts B and turning in set screws D by equal amounts will move the bl...

Page 27: ...em of cam followers only one side should be in contact with the guide The gap between the other and the guide bar should not exceed 003 to 005 If it exceeds 003 to 005 you should contact your dealer to arrange for adjustment LUBRICATION The design of the machine was intended to minimize maintenance although periodically certain moving parts need lubri cation We recommend that this periodic lubrica...

Page 28: ...g F an oil of ISO Viscosity Grade 150 should be substituted Because of the tilted orientation of the gearbox on the H18 saw the correct oil level is about 1 inch below the level plug F shown in the illustration The suggested oil change interval is given below Oil Temperature Deg C deg F Mineral Oil Interval hours Synthetic Oil Interval hours 65 150 F 8000 25000 65 80 150 F 175 F 4000 15000 80 95 1...

Page 29: ...observed then oil should be changed It is recommended to change oil after every 6000 hours of operation or every 2 years 5 OIL TEMPERATURE Oil temperature is indicated by a thermometer contained in the level gauge Oil tempera ture during steady operation should stabilize at about 50 55F 28 31 deg C above room temperature Thus in a 70F 21 deg C shop one might expect an oil temperature of about 120F...

Page 30: ...y farther attention For adjustment see hydraulic schematic 8 CARBIDE PRESSURE Carbide lock pressure is factory preset H 18SV 300 400 PSI H 22SV 150 200 PSI The pressure gauge is not provided There is a separate port to hook up a gauge if setting needs to be verified or corrected CLEANLINESS The heavy duty design should endure heavy operating conditions and provide the customer with flawless machin...

Page 31: ...ension or open vises far enough to deacti vate the limit switch 11 Saw starts but no hydraulic functions 11a If blade wheels run clockwise wrong phase order in power connection to saw 11a Stop immediately reverse any two of the three phase connections 11b If pump is noisy cause may be low hydraulic oil level 11b Stop immediately add hydraulic oil See page 28 hydraulic maintenance In Manual Mode 11...

Page 32: ...ng assembly Information from the plant is referred to as the param eters The parameters are important for the PLC to provide accurate sawing lengths and blade speed display Following is a description of each parameter and the procedure to access them To view the PLC parameters In manual mode with the front vise switch in the close position press FWD and REV key simultaneously not more the 0 5 sec ...

Page 33: ...ts length encoder resolution and stroke parameter Note If Calibration Procedure is activated and not completed or activated and a value not entered for ACT LTH this value will reset to 00 000 and the PLC will not be able to count display lengths LTH CONST Length constant Specifies linear distance of shuttle movement in inches per one pulse of shuttle encoder ACCEL DIST Shuttle acceleration distanc...

Page 34: ... from 0 to 180 minutes BLADE CLEAR If set to YES When the AUTO cycle reaches the function of head up the shuttle will retract the material from the blade by 1 8 before the head will move up When the head reaches the up position the next length of material is shuttled into position TRIM CUT If YES selected the machine will perform a facing cut of the material at the beginning of an automatic cycle ...

Page 35: ...Between 0 Volt pin and 24 Volt pin This voltage should be a minimum of 22 VDC and 26 VDC If the voltage is incorrect check the encoder cable continuity If it is ok there is possible PLC prob lem If the voltage is correct then proceed to the next step b At the encoder connector Between 0 Volt pin and channel A pin and between 0 Volt pin and channel B pin This voltage should be slightly less then th...

Page 36: ...de kerf By making a cut part way into a piece of material and measuring the width of the cut the operator can check the blade kerf INCONSISTENT INACCURACY With the machine in Manual mode move the shuttle all the way forward and clear zero the length display Move the shuttle in reverse in slow speed all the way to the end of its travel Return the shuttle forward to the home position also in slow sp...

Page 37: ...chines with linear encoder Load machine with a piece of stock for test cutting Open the parameters screen Initiate the length calibration procedure Re enter the new ACT LTH actual length value Re cut test lengths and check if accuracy is satisfactory Note Linear inaccuracy may be corrected in two ways by using the length calibration as described or by adjusting the LTH CONST as follows Load the ma...

Page 38: ...s being activated Check the limit switch limit switch wiring 2 Front vise should be closed the shuttle vise should stay open and move back to the programmed length a FVC output should be on and SVO output will light momentarily SHUTTLE REVERSE output and SHUTTLE FAST output should be on when the shuttle moves back fast 3 As the shuttle approaches the target length the FST output should shut off an...

Page 39: ...Y21 Y22 Y23 Problem 4 No Display Possible Causes 1 No power to the PLC 2 PLC unit failure 3 Faulty connection of cable between PLC and Interface Diagnosis a Check the power led This light should be on when the PLC is switched on b If the light is on the PLC may have failed Check for proper connection of the cable at the PLC and at the interface Also check the PLC fuse c If the fuse is OK ensure th...

Page 40: ...els to the bottom row of terminals Input and output LED numbers correspond to the input or output of the same number I E input LED 0 corresponds to input X0 PLC status indicators Power LED turns on when power supply is on Run LED is on when PLC is in RUN mode Note If power LED is on then the run LED should be on If not then check the run stop switch It should be in the run position Batt V Battery ...

Page 41: ...itch X5 Head lower L S X15 Head lower switch X6 Coolant Switch X16 Blade start X7 Coolant Switch X17 Cycle start X20 Blade stop P B X21 Out of stock option X22 Head Raise L S Outputs Y0 Machine latch Y10 Front vise close Y1 Open Y11 Front vise open Y2 Open Y12 Shuttle fast Y3 Blade run pilot light Y13 Blade motor contactor Y4 VFD start Y14 Shuttle reverse Y5 VFD stop reset Y15 Shuttle forward Y6 O...

Page 42: ... correctly observe the actual length parameter for the sign only during shuttle retraction in cali bration mode If the actual length value shows as a negative number then the channels must be reversed and the calibration procedure repeated To determine LTH CONST value use this formula LTH CONST ENCODER PINION CIRCUMFERENCE TTd ENCODER RESOLUTION Example For a 1 pinion diameter and 2500 PPR encoder...

Page 43: ...n as per Length Calibration Procedure above 2 Using the arrow cursor keys scroll down until the screen displays 3 With the cursor on the word ENTER press the key The cycle start button will begin to flash the ENTER will change to ON indicating self calibration mode and the head will move to it s down limit and then will move up to it s full upper limit 4 Measure the distance from the vise horizont...

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Page 45: ...NOTES 1 The PLC is equipped with a lithium battery to keep the program stored while the power is shut down The battery will need to be replaced every 3 to 5 years depending on usage A visual warning will be displayed on the inter face when the battery drains to a certain level Batteries can be purchased through your Hyd Mech Distributor 2 If the machine is equipped with an inverter do not turn dis...

Page 46: ...4 2 Electrical Disconnect and Fuses Mitsubishi PLC Transformer Mitsubishi Inverter ...

Page 47: ... 2SS Shuttle Vise Selector Switch Black 1 position spring return from left to center 1 position maintained to right s s Mounting base with 2 N O contact blocks plus 1 N C contact ZB2 BD7 ZB2 BZ103 ZB2 BE102 Telemecanique Telemecanique Telemecanique 3SS Front Vise Se lector Switch Black 1 position spring return from left to center 1 position maintained to right s s Mounting base with 2 N O contact ...

Page 48: ...112225 00 Stegmann Coolant Pump Coolant pump 1 Phase 120 VAC 3E 12NT Little Giant Coolant Pump Junction Box SCEJB442 HMG Wire terminal 20 10 AWG WK4 U Wieland Wire terminal 20 8 AWG WK6 U Wieland Wire terminal 16 6 AWG WK10 U Wieland Double ground terminal 20 8 AWG WK4 D2 2SLU Wieland Ground terminal 16 6 AWG WK10 U Wieland Suppressor SSQUENCHO1 HMG R C Suppressor Quenchark 504M02QA100 Quenchark O...

Page 49: ...4 5 ...

Page 50: ...subishi 2M CONTACTOR LC1D5011 LC1D5011 LC1D2510 LC1D1810 LC1D1210 FUSE SIZE FUSE HOLDER PART 4FU1 4FU2 4FU3 50A T D AJT50 60608J 45A T D AJT45 60608J 30A T D ATDR30 USM3 30A T D ATDR30 30310 20A T D ATDR20 30310 Gould CONTROL TRANSFORMER TR 750 VA TRANSFORMER PART TR 9070 T750D3 9070 T750D1 9070 T750D33 9070 T750D1 9070 T750D5 Square D PRIMARY FUSE SIZE FUSE HOLDER PART 2FU1 2FU2 12A Fast Acting A...

Page 51: ...subishi 2M CONTACTOR LC1D5011 LC1D5011 LC1D2510 LC1D1810 LC1D1210 FUSE SIZE FUSE HOLDER PART 4FU1 4FU2 4FU3 50A T D AJT50 60608J 45A T D AJT45 60608J 30A T D ATDR30 USM3 30A T D ATDR30 30310 20A T D ATDR20 30310 Gould CONTROL TRANSFORMER TR 750 VA TRANSFORMER PART TR 9070 T750D3 9070 T750D1 9070 T750D33 9070 T750D1 9070 T750D5 Square D PRIMARY FUSE SIZE FUSE HOLDER PART 2FU1 2FU2 12A Fast Acting A...

Page 52: ...4 8 H 18 22 SV ELECTRICAL SCHEMATIC NO OPTIONS 208 240 VAC Please note that the H 22 SV uses a Hydraulic Blade Brush ...

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Page 56: ...4 12 H 18 22 SV ELECTRICAL WIRING DIAGRAM NO OPTIONS 208 240 VAC ...

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Page 62: ...4 18 H 18 22 SV ELECTRICAL WIRING DIAGRAM INPUTS OUTPUTS NO OPTIONS 208 240 VAC ...

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Page 64: ...4 20 H 18 22 SV ELECTRICAL SCHEMATIC WITH OPTIONS 208 240 VAC ...

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Page 68: ...4 24 H 18 22 SV ELECTRICAL WIRING DIAGRAM WITH OPTIONS 208 240 VAC ...

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Page 74: ...4 30 H 18 22 SV ELECTRICAL WIRING DIAGRAM INPUTS OUTPUTS WITH OPTIONS 208 240 VAC ...

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Page 76: ...4 32 H 18 22 SV ELECTRICAL SCHEMATIC NO OPTIONS 480 575 VAC ...

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Page 80: ...4 36 H 18 22 SV ELECTRICAL WIRING DIAGRAM NO OPTIONS 480 575 VAC ...

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Page 86: ...4 42 H 18 22 SV ELECTRICAL WIRING DIAGRAM INPUTS OUTPUTS WITH NO OPTIONS 480 575 VAC ...

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Page 88: ...4 44 H 18 22 SV ELECTRICAL SCHEMATIC WITH OPTIONS 480 575 VAC ...

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Page 92: ...4 48 H 18 22 SV ELECTRICAL WIRING DIAGRAM WITH OPTIONS 480 575 VAC ...

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Page 98: ...4 54 H 18 22 SV ELECTRICAL WIRING DIAGRAM INPUTS OUTPUTS WITH OPTIONS 480 575 VAC ...

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Page 100: ......

Page 101: ...ER 7 2 H22SV C23 00 H22SV C23 00 BUNDLING CYLINDER 8 1 H18SV G531 00 H22SV G531 00 OUTBOARD BUNDLING CYLINDER 9 1 S25 C5 00 H22 C5 00A BLADE TENSION CYLINDER 10 1 MB6P_A MB6P_A MANIFOLD BLOCK 11 1 DDF6 0 00 DDF6 0 00 DDF VALVE 12 2 DPCH 1 DPCH 1 DOUBLE PILOT CHECK VALVE 13 3 DCV3P AB T DCV3P AB T DIRECTIONAL VALVE 14 2 DCV3P AB C DCV3P AB C DIRECTIONAL VALVE 15 1 PV2P A C PV2P A C POPET VALVE 16 1...

Page 102: ...5 2 GLAND ASSEMBLIES PISTON ASSEMBLIES ...

Page 103: ...5 3 H 18 22 SV HYDRAULIC SCHEMATIC ...

Page 104: ...5 4 H 18 22 SV PLUMBING DIAGRAM ...

Page 105: ...5 5 ...

Page 106: ......

Page 107: ...LYURETHANE WHEEL 4 1 S20 925 02A SHAFT EXTENSION 5 1 5043 3 BLADE BRUSH 6 2 5FLT FLAT WASHER 7 1 B1 50x1 0 HEX HEAD CAP SCREW 8 2 TC 13 COMPRESSION SPRING 9 4 375FLT FLAT WASHER 10 2 A1 375X3 5 SOCKET HEAD CAP SCREW 11 1 S1 375X2 5 SOCKET SET SCREW FLAT POINT 12 1 S1 25x 25 C SOCKET SET SCREW CUP POINT 13 1 375 16HXNUT HEX NUT 14 1 50LOC LOCK WASHER ...

Page 108: ...ACKET 3 1 S20 926 02A EXTENSION 4 2 5FLT FLAT WASHER 5 1 12290 4 BLADE BRUSH 6 1 5HXNUT HEX NUT 7 5 B2 25x 75 HEX HEAD CAP SCREW NF 8 6 375FLT FLAT WASHER 9 3 TC 13 COMPRESSION SPRING 10 2 A1 375x3 75 SOCKET HEAD CAP SCREW 11 3 375HXNUT HEX NUT 12 1 S1 375x4 SOCKET SET SCREW H 22 SV BLADE BRUSH ASSEMBLY ...

Page 109: ...RM 2 1 H18SV 471 01B H22SV 471 01A MOVABLE GUIDE ARM 3 3 A1 5x3 5 A1 5X4 5 SOCKET HEAD CAP SCREW 4 12 A3 8x40 A3 8x40 SOCKET HEAD CAP SCREW METRIC 5 2 LGR25R780 LGR25R900 LINEAR BEARING RAIL 6 3 LGW25CA LGW25CA LINEAR BEARING BLOCK 7 24 A1 25x1 25 A1 25x1 25 SOCKET HEAD CAP SCREW H 18 22 SV GUIDE ARM ASSEMBLY ...

Page 110: ...5 FLAT SOCKET HEAD CAP SCREW 2 2 CRB 150 22 00A CRB 200 22 00 CARBIDE PLATE 3 1 CRB TL 770 H22 46 47 INFO_1 TOP CARBIDE 4 1 25x1 25 25x1 25 ROLL PIN 5 2 156x1 75 156x1 75 ROLL PIN 6 1 W 270 W 270 BOW WASHER 8 2 1 362868 2 022 O RING 1 16X5 8X3 4 9 1 H14 47 04D H22SV 47 04 CARBIDE LOCKING PISTON 10 1 362868 2 024 O RING 11 1 H14 47 05a H22 47 05 COVER carbide locking piston 12 3 4 A1 19x 25 A1 19x ...

Page 111: ...VR 461A 01 BLOCK DRIVE SIDE 3 4 A1 375x2 SOCKET HEAD CAP SCREW 4 6 6200 2RS BALL BEARING 5 1 AVR 461 03 BACK ROLLER RACE 6 2 AVR 461 02A FRONT ROLLER RACE 7 3 B3 10x30S METRIC SOCKET HEAD SHOULDER SCREW 8 2 014 O RING 625x1 16 9 4 AVR 471 02A BUSHING 10 1 6000 2RS BALL BEARING 11 1 B3 10x16 METRIC SOCKET HEAD SHOULDER SCREW ...

Page 112: ...CAP SCREW 8 4 S1 5x 75C SOCKET SET SCREW CUP POINT 9 3 1613 B STRAIGHT GREASE FITTING 10 1 B1 625x2 5 HEX HEAD CAP SCREW 11 1 625LOC LOCK WASHER 12 1 S1 375x 375 SOCKET SET SCREW CUP POINT 13 1 CM10 5 8 NF ROD END 14 1 625 18HNUT 5 8 18 HEX NUT 15 1 S25 C5 00 TENSION CYLINDER 16 1 S25 3 02A IDLER WHEEL SHAFT 17 1 S25 3 06A IDLER WHEEL 18 2 6308 2RS BALL BEARING 19 1 S25 3 03B IDLER WHEEL BEARING S...

Page 113: ...3 02 TENSION TRACK 7 4 A1 875x3 25 SOCKET HEAD CAP SCREW 8 8 A1 875x2 5 SOCKET HEAD CAP SCREW 9 4 S1 875x1 5 F SOCKET SET SCREW FLAT POINT 10 1 H22 43 03 SHAFT 11 1 W27 45 01A IDLER WHEEL 12 1 W32 45 02 SEAL ADAPTER 13 1 NU313NA ROLLER BEARING 14 1 W27 45 03 OD BEARING SPACER 15 2 W27 45 02 BEARING SPACER 16 1 63132RS BALL BEARING 17 1 H22 45 05 RETAINING CAP 18 1 B1 75x2 5 HEX HEAD CAP SCREW 19 1...

Page 114: ...ING FLANGE 5 1 1960 3 5HP BELL HOUSING 6 4 5LOC LOCK WASHER 7 4 B1 5x1 5 HEX HEAD CAP SCREW 8 1 PVQ 13 A2R SE 15 10 CM7 HYDRAULIC PUMP 9 2 375LOC LOCK WASHER 10 2 B1 375x 75 HEX HEAD CAP SCREW 11 1 2501 6 4 90 deg ELBOW 9 16NF MJIC 12 1 0503 12 8 O RING FITTING 1 1 16 NF MJIC 13 1 3903 8 8 FITTING 90 deg SWIVEL F MJIC 14 1 0502 12 12 FITTING 1 1 16 NF FNPT 15 1 0188 12 12 FITTING MNPT HOSE BARB ...

Page 115: ... 3 40 S 80 FILLER CAP BREATHER 50micron 6 6 T1 19x 5 TRUSS HEAD MACHINE SCREW 7 1 SNA2B LEVEL TEMPERATURE GAUGE 8 1 TFS 100 0 P SUCTION STRAINER 9 1 MP 100 FE 90 deg ELBOW FNPT FNPT 10 1 0188 12 12 FITTING MNPT HOSE BARB 11 1 MP 116 E 90 deg ELBOW FNPT MNPT 12 1 SA F07 25 0 FILTER HEAD 13 1 SF 6520 10 micron RETURN FILTER 14 1 30182B 12 8 FITTING FNPT HOSE BARB 15 1 2103 4 4 90 deg ELBOW MNPT MJIC...

Page 116: ...AR STRIP OUT FEED SIDE 5 1 H18SV 5 04 H18SV 5 04 MOVABLE JAW SLIDER 6 2 H22SV 51 01 H22SV 51 01 FRONT VISE WAY 7 3 H18SV 2 06 H18SV 2 06 TABLE INSERT 8 1 H18SV 513 00 H22SV 513 00 FRONT VISE MOVABLE JAW WELDMENT 9 1 H18SV 514 00 H18SV 514 00 TRACK ROLLER ASEMBLY 10 2 H18SV 5 01 H22SV 5 01 WEARSTRIP 11 1 H22SV C31 00 H22SV C31 00 VISE CYLINDER 12 1 H18SV 2 07 H18SV 2 07 OUT FEED PLATE 13 1 H18SV 2 ...

Page 117: ...8 5 02 H22 5 01 WEAR STRIP 3 12 F1 312x 75 F1 312x 75 FLAT SOCKET HEAD CAP SCREW 4 3 H14 5A 10 H14 5A 10 SMALL JAW MOUNTING PIN 5 1 H14 5A 12 H14 5A 12 SMALL DATUM JAW LINK 6 1 H14 5A 11 H14 5A 11 LARGE DATUM JAW LINK 7 2 H14 5 15 H14 5 15 LARGE JAW MOUNTING PIN 8 4 SH 0125 PA SH 0125 PA 1 1 8 EXTERNAL RETAINING RING 9 1 H14 C22 00 DATUM CYLINDER DATUM CYLINDER ...

Page 118: ...0 3 SHAFT WIPER 5 4 9 375x1x 125 WEAR RING 702 STRIP 6 1 H22 C31 00 VISE CYLINDER 7 1 H22 5 05 CYLINDER MOUNTING PLATE 8 2 F1 5x1 FLAT SOCKET HEAD CAP SCREW 9 1 SH 0287 PA 2 7 8 EXTERNAL RETAINING RING 10 1 H22SV 5 05 MOVABLE JAW PLATE 11 2 H22SV 5 01 WEAR STRIP 12 12 F1 312x 5 FLAT SOCKET HEAD CAP SCREW 13 1 F1 75x2 FLAT SOCKET HEAD CAP SCREW ...

Page 119: ... 18 PART NUMBER DESCRIPTION 1 1 MG 12 09 10 HYDRAULIC MOTOR 2 2 2503 6 4 O RING ADAPTOR M STRT FNPT 3 2 2103 4 4 90 deg ELBOW MNPT MJIC 4 1 S1 312x 25C SOCKET SET SCREW CUP POINT 5 4 F1 375x1 FLAT SOCKET HEAD CAP SCREW 6 1 H18 12 00 AUGER WELDMENT ...

Page 120: ...6 14 H 18 SV DRIVE ASSEMBLY ...

Page 121: ...6 15 ...

Page 122: ...6 16 H 22 SV DRIVE ASSEMBLY ...

Page 123: ...6 17 ...

Page 124: ......

Page 125: ...YCLINDER 3 4 R3100 200 2 EXTERNAL RET RING 4 2 H22SV G511 02 COVER 5 2 H22SV G511 01 BUNDLING SHAFT 6 1 H22SV G5112 00 FRONT BUNDLING CLAMP 7 2 H18 G5111 03 BUNDLING WEAR STRIP 8 4 H2250 2 1 4 YELLOW SHAFT WIPER 9 4 7 260 X 1 X 125 2 1 4 WEAR RING 702 STRIP 10 1 H22SV G5121 00 SHUTLE BUNDLING CLAMP SHUTTLE BUNDLING FRONT BUNDLING ...

Page 126: ...7 2 H 18 22 SV OUTBOARD BUNDLING ASSEMBLY ...

Page 127: ...lade Drive 10 H P Blade Drive 10 H P Hydraulic Drive 3 H P Hydraulic Drive 3 H P Pumps Hydraulic Pump Pressure Compensated Hydraulic Pump Pressure Compensated Constant pressure variable flow 6 1 2 G P M Constant pressure variable flow 6 1 2 G P M Coolant Pump 3 1 2 G P M 150W Coolant Pump 3 1 2 G P M 150W Hydraulic Tank 9 U S Gallons 9 U S Gallons Hydraulic System Pressure 1000 psi 1100 psi Vise C...

Page 128: ...8 2 H 18 SV LAYOUT ...

Page 129: ...8 3 H 22 SV LAYOUT ...

Page 130: ......

Page 131: ...d any other items used in the manufacture of the H 18 22 SV but not originally manufactured by Hyd Mech are subject to the original manufacturer s war ranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether general special or for negligence...

Page 132: ...ength Constant Accel Dist Decel Distance Min Fast Dist Target Window FVO Dwell SVO Dwell Close Time Feed Rate Actual Position Hold SHT Home Yes No Yes No Yes No Brkn Prox Min Bld Speed SPD Prox Delay Yes No Power Dwn Timer Blade Clear Trim Cut Yes No Yes No Out of Stock Coolant Queue Yes No BLD BLD DOWN Single Repeat Kerf ...

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