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Connection to Hydraulic Power Sources

 

 

The post driver can be connected to various hydraulic power sources, such as excavators, 

trucks, loaders, tractors etc., and of course HYCON powerpacks, the design of which ensures 

your new HYCON post driver the absolute best working conditions. 

 

It is important that the post driver is not subjected to an oil flow and a working pressure 

beyond its design capability. Please refer to the ID-tag on the post driver in case of doubt. 

Check the oil flow and the working pressure by means of test equipment. The test 

equipment should comprise a pressure gauge, a flow meter and a valve for adjustment of 

the pressure. 

 
Make sure that: 

 

 

the oil flow is not too high  

 

the working pressure is not too high 

 

the return pressure is not too high 

 

the pressure relief valve is not set higher than 160 bar 

 

the internal diameter of the hoses is sufficient (min. ½”) 

 

all couplings are clean 

 

the power source is equipped with an oil filter of min. 25 Micron  

 

Hoses with too small internal diameter and/or defect couplings cause the post driver to work 

with incorrect working pressure. Your dealer can help you check this. 

  
If the output of the power source is too high: 

 

 

the power source must be adjusted to correct output 

 

or you can choose to mount a HYCON oil flow divider to protect the post driver 

against overload 

 

or you can choose one of our HYCON powerpacks. Your dealer can guide you in 

choosing the right powerpack.  

 

In case of doubt, please contact your dealer or HYCON A/S. 

 

 

Service and Maintenance 

 

 

Service/Maintenance

 

Daily 

Weekly 

Yearly 

Check couplings and clean carefully

 

X

 

 

 

Check hoses

 

X

 

 

 

Check accumulator

 

 

 

X

 

 
NB. At service/repair it is important to mount the hoses correctly. The feed line from the power source must be mounted 
at “P” and the return line at “T”. “P” and “T” are marked on the valve housing. 

 

Summary of Contents for Hydraulic Post Driver

Page 1: ...your new post driver we recommend you to study this operating manual carefully and pay special attention to the chapters about Safety and Service Precautions and Oil Flow and Pressure We hope you will...

Page 2: ...sure 4 Vibration Level 4 Starting Instructions 5 Technical Data 7 Performance Chart 8 Connection to Hydraulic Power Sources 9 Service and Maintenance 9 Trouble Shooting 10 Oil Types 11 EC Declaration...

Page 3: ...ention and show caution when working in difficult working areas such as slopes and other dangerous nature of the ground Do not reach too far with the post driver but always maintain a good footing and...

Page 4: ...ult in overload of the post driver Always make sure that the post driver labels and warning signs are legible Always use hoses couplings and spares as such recommend by HYCON A S Repairs may only be c...

Page 5: ...data and on page 9 there is a guide to connection to hydraulic power sources and how to ensure that the post driver is not overloaded Vibration Level There are many examinations about the risk of cont...

Page 6: ...nection Set the power source on ON Press the trigger lever towards the handle Always hold the post driver at right angle towards the post START WITH REMOTE Mount adaptor designed for the post Connect...

Page 7: ...osition as shown in fig 2 To start the post driver move the control valve to the ON position Fig 3 STOP Let go of the trigger lever or move the control valve to OFF position Turn off the hydraulic oil...

Page 8: ...w frequency 1 min 1380 Blow energy Joule 95 Max oil temperature C 70 Accumulator charging pressure Bar psi 50 730 Cooling capacity needed kW 3 Vibration level 3 axis ISO 20643 m s dB Uncertainty K m s...

Page 9: ...0 15 20 25 30 30 l p m 3 8 hose diameter 1 2 hose diameter 5 8 hose diameter HYCON Post Driver Maximum length of different size hoses Pressure from power pack 150 bar Flow 30 l p m zero elevation 2 se...

Page 10: ...her than 160 bar the internal diameter of the hoses is sufficient min all couplings are clean the power source is equipped with an oil filter of min 25 Micron Hoses with too small internal diameter an...

Page 11: ...e components Defective Q R coupling Check Q R coupling Oil supply is made to T connection Switch pump and tank line Adaptor cannot get a grip around the post during operation Adaptor is damaged Replac...

Page 12: ...h comply with the following values Recommended viscosity 20 40 cSt Permitted viscosity 15 1000 cSt Viscosity index Min 100 Temperature area 20 to 70 C If using biodegradable oil we recommend the use o...

Page 13: ...3110 is manufactured in conformity with the EC Directive 2006 42 EC HYCON A S Juelstrupparken 11 DK 9530 St vring Denmark Lars Melgaard Production Manager 15 02 2016 HYCON A S Juelstrupparken 11 DK 95...

Page 14: ...ies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The war...

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