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10 

Trouble Shooting 

 

 

Before you start locating faults, check that the oil flow from the power source is correct and 

that the pressure relief valve is set correctly. Follow the instructions in the workshop manual 

of the power source. 

 

 

Problem 

Cause 

Solution 

Post driver does not start, there 

is 

no

 pressure in P-hose 

Trigger mechanism does not 

actuate trigger piston correctly 

Dismount top cover, and check 

and adjust functioning.  

Post driver does not start, there 

is

 pressure in P-hose   

Striking piston is stuck in 
cylinder 

Nose part is tightened too hard.  

Seizing between cylinder and 

striking piston. Polish or replace 
components. 

Defective Q.R. coupling 

Check Q.R. coupling 

Oil supply is made to T-
connection 

Switch pump and tank line 

Adaptor cannot get a grip 
around the post during 

operation 

Adaptor is damaged 

Replace parts. 

Wrong adaptor size 

Replace adaptor to right size. 

Post driver works irregularly 

Impurities in hydraulic oil 

Replace oil and oil filter 

Oil level in power source too 
low 

Add hydraulic oil 

Wrong adaptor size or worn out 
anvil 

Check 

Bad performance 

Internal leak 

Dismount valve housing and 

replace O-rings. 

Oil flow from the power source 

is not correct for the post driver 

Check oil flow 

Accumulator pressure too low 

Charge with Nitrogen. 

Defective diaphragm 

Replace diaphragm 

Defective Q.R. coupling 

Check Q.R. coupling 

Return pressure too high 

Check power source/hoses 

Hose diameter too small 

Check hoses 

 

Summary of Contents for Hydraulic Post Driver

Page 1: ...your new post driver we recommend you to study this operating manual carefully and pay special attention to the chapters about Safety and Service Precautions and Oil Flow and Pressure We hope you will...

Page 2: ...sure 4 Vibration Level 4 Starting Instructions 5 Technical Data 7 Performance Chart 8 Connection to Hydraulic Power Sources 9 Service and Maintenance 9 Trouble Shooting 10 Oil Types 11 EC Declaration...

Page 3: ...ention and show caution when working in difficult working areas such as slopes and other dangerous nature of the ground Do not reach too far with the post driver but always maintain a good footing and...

Page 4: ...ult in overload of the post driver Always make sure that the post driver labels and warning signs are legible Always use hoses couplings and spares as such recommend by HYCON A S Repairs may only be c...

Page 5: ...data and on page 9 there is a guide to connection to hydraulic power sources and how to ensure that the post driver is not overloaded Vibration Level There are many examinations about the risk of cont...

Page 6: ...nection Set the power source on ON Press the trigger lever towards the handle Always hold the post driver at right angle towards the post START WITH REMOTE Mount adaptor designed for the post Connect...

Page 7: ...osition as shown in fig 2 To start the post driver move the control valve to the ON position Fig 3 STOP Let go of the trigger lever or move the control valve to OFF position Turn off the hydraulic oil...

Page 8: ...w frequency 1 min 1380 Blow energy Joule 95 Max oil temperature C 70 Accumulator charging pressure Bar psi 50 730 Cooling capacity needed kW 3 Vibration level 3 axis ISO 20643 m s dB Uncertainty K m s...

Page 9: ...0 15 20 25 30 30 l p m 3 8 hose diameter 1 2 hose diameter 5 8 hose diameter HYCON Post Driver Maximum length of different size hoses Pressure from power pack 150 bar Flow 30 l p m zero elevation 2 se...

Page 10: ...her than 160 bar the internal diameter of the hoses is sufficient min all couplings are clean the power source is equipped with an oil filter of min 25 Micron Hoses with too small internal diameter an...

Page 11: ...e components Defective Q R coupling Check Q R coupling Oil supply is made to T connection Switch pump and tank line Adaptor cannot get a grip around the post during operation Adaptor is damaged Replac...

Page 12: ...h comply with the following values Recommended viscosity 20 40 cSt Permitted viscosity 15 1000 cSt Viscosity index Min 100 Temperature area 20 to 70 C If using biodegradable oil we recommend the use o...

Page 13: ...3110 is manufactured in conformity with the EC Directive 2006 42 EC HYCON A S Juelstrupparken 11 DK 9530 St vring Denmark Lars Melgaard Production Manager 15 02 2016 HYCON A S Juelstrupparken 11 DK 95...

Page 14: ...ies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The war...

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