Hy-Brid Lifts HB-1230CE Maintenance & Troubleshooting Manual Download Page 22

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SECTION 9 | INSPECTION AND REPAIR LOG

Date

Comments

MAINTENANCE & TROUBLESHOOTING
HB-1230CE

SUPO-717

REV A

SECTION 9 | INSPECTION AND REPAIR LOG

Date

Comments

MAINTENANCE & TROUBLESHOOTING
HB-1230CE

SUPO-717

REV A

Summary of Contents for HB-1230CE

Page 1: ...MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 717 REV A SERIES III HB 1230CE BY CUSTOM EQUIPMENT LLC ...

Page 2: ...rating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE The user operator should not accept operating responsibility until the manual has been read and understood as well a...

Page 3: ...RE DELIVERY ANNUAL FREQUENT INSPECTION CHECKLIST 16 SECTION 4 TECHNICAL REFERENCES 18 4 1 HYDRAULIC SCHEMATIC 18 4 2 ELECTRICAL SCHEMATIC 20 4 3 CONTROL BOARD DIAGNOSTIC 22 SECTION 5 WIRING DIAGRAMS 24 5 1 WIRING DIAGRAM 24 5 2 LOWER CONTROLS WIRING DIAGRAM 26 5 3 UPPER CONTROLS WIRING DIAGRAM 28 SECTION 6 TROUBLESHOOTING FLOWCHARTS 30 6 1 MAIN POWER SAFETY CIRCUIT 30 6 2 DRIVE CIRCUIT 32 6 3 ELEV...

Page 4: ... be unsafe stop the platform and request further information from qualiﬁed sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE CAUTION DANGER WARNING WARNING WARNING MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 6 SECTION 1 SAFETY 1 3 SAFETY GUIDELINES Maintenance L...

Page 5: ...60 lb on the platform located as described in the standards This test can be simulated on a level surface with no load on the platform using a side pull that causes the same overtirning moment as the loads and inclination described above This equivalent test can be done as shown in the ﬁgure below For the HB 1230CE S3 1 the test weight pull force is 24 6 kg 54 3 lb SECTION 1 SAFETY MAINTENANCE TRO...

Page 6: ... the load sensing calibration is not functioning correctly contact your dealer for calibration 2 5 EXAMINATION REPAIR REPLACEMENT OF LIMITED LIFE COMPONENTS With proper use regular battery charging and regular inspection there are no limited life components that require routine replacement 2 6 SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS Check safety functions as part of daily inspection Check that...

Page 7: ... by the manufacturer Major repairs which affect the stability strength or performance of the machine must also be approved by the manufacturer recorded and include machine inspection and testing Never attach pipe racks material lifting devices or make any other alteration that is not part of the intended design of the machine SECTION 2 MAINTENANCE MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV...

Page 8: ...ush buttons for proper operation Emergency Stop Stops all movement ڧ ڧ ڧ ڧ For Actuator Steered models Enable Switch Does not elevate unless enable is pressed ڧ ڧ ڧ ڧ For Counter Rotate Steering models Drive Up Down Mode Switch Selects drive steer or elevate mode ڧ ڧ ڧ ڧ Joystick Return to neutral drives forward reverse Enable Trigger Must be activated for joystick operated movement For Actuator S...

Page 9: ...n for details ڧ ڧ ڧ ڧ Wheels Pothole guards deploy when platform elevated ڧ ڧ ڧ ڧ Snap Rings Secure ڧ ڧ ڧ ڧ Emergency Stop Breaks Circuits ڧ ڧ ڧ ڧ Bolts Nuts Tight ڧ ڧ ڧ ڧ Slow Speed limit switch Set properly ڧ ڧ ڧ ڧ All Shields Guards in place ڧ ڧ ڧ ڧ Pothole interlock functions correctly ڧ ڧ ڧ ڧ Scissors Brakes Operational ڧ ڧ ڧ ڧ No Broken Welds ڧ ڧ ڧ ڧ Emergency Down Operational ڧ ڧ ڧ ڧ No Ben...

Page 10: ...6 2 1 1 3 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 18 SVL N3D PLQ 7 3257 250 2 7 6 25 1 5 1 6 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 5 6 6 6 2 127 6 5 1 7 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 6 5 9 6 5 37 21 2 1 7 5 9 2 6 7 2 7 3352 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 19 ...

Page 11: ...L SCHEMATIC Part No WS 129 20 316 51 S 29 20 6 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 20 0 0 0 2 2 83 2 1 52 5 2 5 21752 76 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 12 12 7 6 7 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 6 6 6 2 127 6 5 1 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 6 5 9 6 5 37 21 2 1 7 5 9 5 17 6 ...

Page 12: ...ere is a problem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B stud the battery supply should be between 15V and 32V Check the output from height sensor P12 12 If the TS100 heatsink is very hot then perhaps the controller has temporarily shut down if so platfor...

Page 13: ...IRING DIAGRAM Part No WD 129 20 316 51 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 24 0 0 0 2 2 83 2 1 52 5 2 5 21752 76 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 12 12 5 7 6 6 7 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 6 6 6 2 127 6 5 1 7 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 6 5 9 6 5 37 21 2 1 7 5 9 5 17 6 6 ...

Page 14: ...129 21 307 51 SECTION 5 WIRING DIAGRAMS 5 2 LOWER CONTROLS WIRING DIAGRAM Part No WD 129 21 307 51 Part No WD 129 21 307 51 Part No WD 129 21 307 51 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 26 2850 7 5 12 12 6 7 8 3 1 72 72 72 72 72 72 72 92 70 7 5 1 6723 5 7 9 5 72 72 72 72 3 5 62 12 72 6 6 77 6 72 72 SECTION 5 WIRING DIAGRAMS SECTION 5 WIRING DIAGRAMS MAINTENANCE TROUBLESHOOTING HB 1...

Page 15: ... 1 6 3 57 180 5 6 5 72 5 1 6 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 28 SECTION 5 WIRING DIAGRAMS 67 5 5 7 5 9 8 6 1 5 1 6 9 25 1 2 67 8 5 5 1 25 1 0 0 1 211 7 21 211 7 21 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 835 7 6 6 2 127 6 5 1 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 LULQJ LDJUDP 5 1 5 9 6 5 37 21 2 1 7 5 9 1 7 5 6 2 6 7 2 7 3352 MAINTENANCE TROUBLESHOOT...

Page 16: ... 6 TROUBLESHOOTING FLOWCHARTS 6 1 MAIN POWER SAFETY CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 30 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 31 ...

Page 17: ...ION 6 TROUBLESHOOTING FLOWCHARTS 6 2 DRIVE CIRCUIT IRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 32 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 33 ...

Page 18: ... 6 TROUBLESHOOTING FLOWCHARTS 6 3 ELEVATE CIRCUIT TE CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 34 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 35 ...

Page 19: ...N 6 TROUBLESHOOTING FLOWCHARTS 6 4 LOWER CIRCUIT ER CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 36 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 37 ...

Page 20: ...ION DANGER MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 38 Description Part Notes ALARM CONTINUOUS ELEC 635 4 BOARD DRIVE LIFT CTL HB MID 129 21 267 51 BEGINNING WITH SERIAL E08 35000 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515 IEC C13 36 ELEC 639 3 CTL ASM LWR 129 21 307 51 CTL ASM UPR 129 21 308 51 CTL WIRE HARNESS MAIN HB 1230 129 21 311 50 DECALS HB 1230...

Page 21: ...ned Products or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and operation records and procedures to determine if the alleged defect s were due to any of the items listed in Sections 2 of this Limited Warranty The Company shall not be liable for any claim un...

Page 22: ...ON 9 INSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 42 SECTION 9 INSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 43 ...

Page 23: ...2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with specified EN 280 requirements Revision Date July 2017 Printed In The USA BY CUSTOM EQUIPMENT LLC ...

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