background image

SECTION 8 | WARRANTY

LIMITED WARRANTY

Warranty Statement—International 

LIMITED WARRANTIES

Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) 
warrants to the first end-user (“Buyer”) that:

Limited Product Warranty 

For a period of 24 months from the date that a new product manufactured by the Company (“Product”) 
is delivered to the Buyer, the Product will (i) conform to the specifications published by the Company for 
such Product as of the date of delivery; and (ii) be free of any defect in material and/or workmanship under 
normal use and maintenance; and

Extended Structural and Chassis Warranty  

For a period of 60 months from the date that the Product is delivered to the Buyer, the chassis and other 
structural components  of such Product will be free from defects in material and/or workmanship under 
normal use and maintenance.

EXCLUSIONS / WHAT IS NOT COVERED

 

The following items are NOT covered under this Limited Warranty:

Defects in, and damage or loss relating to, any batteries incorporated by the Company into or made a part 
of the Product. Any such defects, damage or loss shall be exclusively covered by the battery manufacturer’s 
warranty, if any. For more information regarding the battery warranty, the Buyer should contact the battery 
manufacturer using the contact information shown on the battery;

Damage or loss resulting from or caused by carrier handling; 

Damage or loss resulting from or caused by normal wear and tear, weathering, lack of use or use with 
incompatible equipment or software;

Damage resulting from or caused by improper maintenance, improper handling or storage, improper use, 
abuse, neglect, operation beyond rated capacity, or operation after discovery of defective or worn parts; 

Any part, component or assembly altered or modified in any way not approved in writing by the Company; 

Damage to any equipment or parts not manufactured by the Company; and
Acts of God, accidents or any other causes beyond the Company’s reasonable control. 

MAKING A WARRANTY CLAIM

As a prerequisite to making any claim under this Limited Warranty, Buyer must give the Company written 
notice of any suspected defect promptly after discovery. Such notice shall specifically identify the suspected 
defect, the original delivery date and complete Buyer identification and location information. The Company 
will not accept any Product for warranty service without receiving Buyer’s written notice and issuing a return 
goods authorization. Buyer shall retain all defective Products or parts, components or assemblies thereof for a 
minimum period of six (6) months. If requested by the Company, Buyer shall return the defective Product, or 
parts, components or assemblies thereof, to the Company, F.O.B, Company’s designated location.  All returned 
Products or parts, components or assemblies thereof that are replaced under this Limited Warranty shall 
become the property of the Company. The Company reserves the right to review Buyer’s maintenance and 
operation records and procedures to determine if the alleged defect(s) were due to any of the items listed in 
Sections 2 of this Limited Warranty. The Company shall not be liable for any claim under this Limited Warranty if 
Buyer fails to satisfy the conditions set forth in this Section.

EXCLUSIVE WARRANTY REMEDIES

MAINTENANCE & TROUBLESHOOTING
HB-1230CE

SUPO-717

REV A

40

SECTION 8 | WARRANTY

Exclusive Repair or Replace Remedy

The Company’s sole obligation and Buyer’s exclusive remedy with respect to any defect in the Product 
occurring during the warranty periods set forth in Section 1 of this Limited Warranty shall be for the 
Company, at its option, to repair or replace (or have one of its designated authorized dealers repair 
or replace) the Product or part, component or assembly thereof that contains a defect in materials or 
workmanship. The Company reserves the right, at its discretion, to use new, remanufactured or refurbished 
replacement parts. Notwithstanding anything in this Limited Warranty to the contrary, the Company 
shall not be obligated to replace the entire Product if a covered defect can be remedied by the repair or 
replacement of a defective part, component or assembly. The Company shall be responsible for the cost of 
all parts necessary to remedy such defect. Buyer shall be responsible for payment of any costs or fees due 
to the authorized dealer to perform any warranty service.

DISCLAIMER OF OTHER EXPRESS AND IMPLIED WARRANTIES

Except for the limited warranties set forth in section 1 above, the company makes no other representations 
or warranties and hereby disclaims all express or implied representations or warranties regarding the 
product, including, without limitation, any implied warranty of merchantability, non-infringement of 
proprietary or third-party rights or fitness for a particular purpose. There are no warranties which extend 
beyond the description on the face hereof. No employee or representative of the company or any of its 
authorized dealers is authorized to modify any term, condition or limitation in this limited warranty unless 
such modification is made in writing and signed by an officer of the company.

LIMITATION OF LIABILITY  

Notwithstanding anything in this warranty to the contrary, in no event shall the company or any of its affiliates or 
subsidiaries be liable to buyer for any indirect, special, exemplary, punitive or consequential damages (including 
lost profits, lost revenue, down time, loss of business opportunity or other economic losses), whether in an 
action in contract or tort (including negligence and strict liability) or otherwise, even if the company has been 
specifically advised of the possibilities of such damages.

Version 1.15.16

MAINTENANCE & TROUBLESHOOTING
HB-1230CE

SUPO-717

REV A

41

Summary of Contents for HB-1230CE

Page 1: ...MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 717 REV A SERIES III HB 1230CE BY CUSTOM EQUIPMENT LLC ...

Page 2: ...rating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE The user operator should not accept operating responsibility until the manual has been read and understood as well a...

Page 3: ...RE DELIVERY ANNUAL FREQUENT INSPECTION CHECKLIST 16 SECTION 4 TECHNICAL REFERENCES 18 4 1 HYDRAULIC SCHEMATIC 18 4 2 ELECTRICAL SCHEMATIC 20 4 3 CONTROL BOARD DIAGNOSTIC 22 SECTION 5 WIRING DIAGRAMS 24 5 1 WIRING DIAGRAM 24 5 2 LOWER CONTROLS WIRING DIAGRAM 26 5 3 UPPER CONTROLS WIRING DIAGRAM 28 SECTION 6 TROUBLESHOOTING FLOWCHARTS 30 6 1 MAIN POWER SAFETY CIRCUIT 30 6 2 DRIVE CIRCUIT 32 6 3 ELEV...

Page 4: ... be unsafe stop the platform and request further information from qualified sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE CAUTION DANGER WARNING WARNING WARNING MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 6 SECTION 1 SAFETY 1 3 SAFETY GUIDELINES Maintenance L...

Page 5: ...60 lb on the platform located as described in the standards This test can be simulated on a level surface with no load on the platform using a side pull that causes the same overtirning moment as the loads and inclination described above This equivalent test can be done as shown in the figure below For the HB 1230CE S3 1 the test weight pull force is 24 6 kg 54 3 lb SECTION 1 SAFETY MAINTENANCE TRO...

Page 6: ... the load sensing calibration is not functioning correctly contact your dealer for calibration 2 5 EXAMINATION REPAIR REPLACEMENT OF LIMITED LIFE COMPONENTS With proper use regular battery charging and regular inspection there are no limited life components that require routine replacement 2 6 SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS Check safety functions as part of daily inspection Check that...

Page 7: ... by the manufacturer Major repairs which affect the stability strength or performance of the machine must also be approved by the manufacturer recorded and include machine inspection and testing Never attach pipe racks material lifting devices or make any other alteration that is not part of the intended design of the machine SECTION 2 MAINTENANCE MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV...

Page 8: ...ush buttons for proper operation Emergency Stop Stops all movement ڧ ڧ ڧ ڧ For Actuator Steered models Enable Switch Does not elevate unless enable is pressed ڧ ڧ ڧ ڧ For Counter Rotate Steering models Drive Up Down Mode Switch Selects drive steer or elevate mode ڧ ڧ ڧ ڧ Joystick Return to neutral drives forward reverse Enable Trigger Must be activated for joystick operated movement For Actuator S...

Page 9: ...n for details ڧ ڧ ڧ ڧ Wheels Pothole guards deploy when platform elevated ڧ ڧ ڧ ڧ Snap Rings Secure ڧ ڧ ڧ ڧ Emergency Stop Breaks Circuits ڧ ڧ ڧ ڧ Bolts Nuts Tight ڧ ڧ ڧ ڧ Slow Speed limit switch Set properly ڧ ڧ ڧ ڧ All Shields Guards in place ڧ ڧ ڧ ڧ Pothole interlock functions correctly ڧ ڧ ڧ ڧ Scissors Brakes Operational ڧ ڧ ڧ ڧ No Broken Welds ڧ ڧ ڧ ڧ Emergency Down Operational ڧ ڧ ڧ ڧ No Ben...

Page 10: ...6 2 1 1 3 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 18 SVL N3D PLQ 7 3257 250 2 7 6 25 1 5 1 6 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 5 6 6 6 2 127 6 5 1 7 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 6 5 9 6 5 37 21 2 1 7 5 9 2 6 7 2 7 3352 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 19 ...

Page 11: ...L SCHEMATIC Part No WS 129 20 316 51 S 29 20 6 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 20 0 0 0 2 2 83 2 1 52 5 2 5 21752 76 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 12 12 7 6 7 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 6 6 6 2 127 6 5 1 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 6 5 9 6 5 37 21 2 1 7 5 9 5 17 6 ...

Page 12: ...ere is a problem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B stud the battery supply should be between 15V and 32V Check the output from height sensor P12 12 If the TS100 heatsink is very hot then perhaps the controller has temporarily shut down if so platfor...

Page 13: ...IRING DIAGRAM Part No WD 129 20 316 51 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 24 0 0 0 2 2 83 2 1 52 5 2 5 21752 76 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 12 12 5 7 6 6 7 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 6 6 6 2 127 6 5 1 7 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 6 5 9 6 5 37 21 2 1 7 5 9 5 17 6 6 ...

Page 14: ...129 21 307 51 SECTION 5 WIRING DIAGRAMS 5 2 LOWER CONTROLS WIRING DIAGRAM Part No WD 129 21 307 51 Part No WD 129 21 307 51 Part No WD 129 21 307 51 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 26 2850 7 5 12 12 6 7 8 3 1 72 72 72 72 72 72 72 92 70 7 5 1 6723 5 7 9 5 72 72 72 72 3 5 62 12 72 6 6 77 6 72 72 SECTION 5 WIRING DIAGRAMS SECTION 5 WIRING DIAGRAMS MAINTENANCE TROUBLESHOOTING HB 1...

Page 15: ... 1 6 3 57 180 5 6 5 72 5 1 6 MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 28 SECTION 5 WIRING DIAGRAMS 67 5 5 7 5 9 8 6 1 5 1 6 9 25 1 2 67 8 5 5 1 25 1 0 0 1 211 7 21 211 7 21 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 835 7 6 6 2 127 6 5 1 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 LULQJ LDJUDP 5 1 5 9 6 5 37 21 2 1 7 5 9 1 7 5 6 2 6 7 2 7 3352 MAINTENANCE TROUBLESHOOT...

Page 16: ... 6 TROUBLESHOOTING FLOWCHARTS 6 1 MAIN POWER SAFETY CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 30 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 31 ...

Page 17: ...ION 6 TROUBLESHOOTING FLOWCHARTS 6 2 DRIVE CIRCUIT IRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 32 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 33 ...

Page 18: ... 6 TROUBLESHOOTING FLOWCHARTS 6 3 ELEVATE CIRCUIT TE CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 34 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 35 ...

Page 19: ...N 6 TROUBLESHOOTING FLOWCHARTS 6 4 LOWER CIRCUIT ER CIRCUIT MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 36 SECTION 6 TROUBLESHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 37 ...

Page 20: ...ION DANGER MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 38 Description Part Notes ALARM CONTINUOUS ELEC 635 4 BOARD DRIVE LIFT CTL HB MID 129 21 267 51 BEGINNING WITH SERIAL E08 35000 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515 IEC C13 36 ELEC 639 3 CTL ASM LWR 129 21 307 51 CTL ASM UPR 129 21 308 51 CTL WIRE HARNESS MAIN HB 1230 129 21 311 50 DECALS HB 1230...

Page 21: ...ned Products or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and operation records and procedures to determine if the alleged defect s were due to any of the items listed in Sections 2 of this Limited Warranty The Company shall not be liable for any claim un...

Page 22: ...ON 9 INSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 42 SECTION 9 INSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB 1230CE SUPO 717 REV A 43 ...

Page 23: ...2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with specified EN 280 requirements Revision Date July 2017 Printed In The USA BY CUSTOM EQUIPMENT LLC ...

Reviews: