Hy-Brid Lifts 1 Series Maintenance & Troubleshooting Download Page 2

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Hy-Brid Lifts

Maintenance & Troubleshooting Manual
HB-P827 / HB-P1027

Part No. SUPO 670

Rev. C

NOTES

If there is a question about application

and/or operation, contact:

CUSTOM EQUIPMENT, INC.

2647 HWY 175

RICHFIELD, WI 53076

U.S.A.

TEL: +1-262-644-1300
FAX: +1-262-644-1320

WWW.HYBRIDLIFTS.COM

Courtesy of Crane.Market

Summary of Contents for 1 Series

Page 1: ...Hy Brid Lifts MAINTENANCE TROUBLESHOOTING PUSH AROUND AERIAL WORK PLATFORM Part NO SUPO 670 May 2014 HB P827 HB P1027 SERIES 1 Courtesy of Crane Market ...

Page 2: ... P827 HB P1027 Part No SUPO 670 Rev C 2 NOTES If there is a question about application and or operation contact CUSTOM EQUIPMENT INC 2647 HWY 175 RICHFIELD WI 53076 U S A TEL 1 262 644 1300 FAX 1 262 644 1320 WWW HYBRIDLIFTS COM Courtesy of Crane Market ...

Page 3: ...ON ON THIS MACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE MANUFACTURER IS PROHIBITED Fall protection notice The guardrail system around the perimeter of the platform is the fall protection system for push around elevating work platforms per the ANSI SIA A92 3 Standard It is prohibited to use an Aerial Work Platform manufactured by Custom Equipment Inc With any portion or all of the guardrails ...

Page 4: ... 9 2 5 Maintenance Lock 10 2 6 Safety Guidelines 11 SECTION 3 DECALS 12 SECTION 4 TRANSPORT HANDLING STORAGE 13 4 1 Preliminary Unpacking Instructions and Dealer Inspection 13 4 2 Storage 13 4 3 Transportation 13 4 4 Lifting and Tie Down Points 13 SECTION 5 OPERATION 15 5 1 Pre start Inspection 15 5 2 Controls 15 5 3 Startup Shut Down 16 5 4 Elevating and Lowering 17 SECTION 6 DAILY MAINTENANCE 18...

Page 5: ...cy Lowering Valve 10 Figure 2 Maintenance Lock Pin Use 11 Figure 3 Maintenance Lock Pin Storage 11 Figure 4 Decal Locations 13 Figure 5 Tie Down Points 15 Figure 6 Rear Brakes 15 Figure 7 Base Controls 16 Figure 8 Platform Controls 16 Figure 9 Master Power Switch 17 Figure 10 Rear Brakes And Bubble Level 17 Figure 11 Battery Charger Led Display 20 Courtesy of Crane Market ...

Page 6: ...their necessary tools and materials The machine is intended for indoor use no wind load Manufacturer approval is required for any use other than the intended use 1 2 Standards Conformity Models HB P827 and HB P1027 S1 have been assessed tested and approved in accordance with the requirements of ANSI SIA A92 3 2006 and CAN SCA B354 1 04 2005 Manufacturer Custom Equipment Inc 2647 Hwy 175 Richfield ...

Page 7: ...e Speed Max Platform Elevated NA NA NA NA Drive Speed Max Platform Lowered NA NA NA NA Lift Lower Speed 16 16 SEC 16 16 SEC Power System Voltage 12V DC 24V DC Batteries Deep Cycle Marine 1 12V GROUP 24 AGM OR 1 12V GROUP 27 WET CELL Hydraulic Pressure max 1300 0 PSI 8963 2 KPA Hydraulic Fluid Capacity 0 8 GAL 2 8 L Platform Capacity 550 0 LB 249 5 KG Rated Occupancy 1 0 PERSONS 1 0 PERSONS Extensi...

Page 8: ...ion N A N A Drive Speed Max Platform Elevated NA NA NA NA Drive Speed Max Platform Lowered NA NA NA NA Lift Lower Speed 16 14 SEC 16 14 SEC Power System Voltage 12V DC 24V DC Batteries Deep Cycle Marine 1 12V GROUP 24 AGM OR 1 12V GROUP 27 WET CELL Hydraulic Pressure max 1500 0 PSI 10342 1 KPA Hydraulic Fluid Capacity 0 8 GAL 2 8 L Platform Capacity 550 0 LB 249 5 KG Rated Occupancy 1 0 PERSONS 1 ...

Page 9: ... Equipment Inc designed the Hy Brid Lift push around scissor lift to be safe and reliable It is intended for elevating personnel along with their necessary tools and materials to overhead work locations Vibration does not create significant hazards on this machine An operator of any type of work platform is subject to certain hazards that cannot be protected by mechanical means It is therefore ess...

Page 10: ...s hydraulically locked with a check valve and has controlled descent when valve activates Decals Danger Caution and Warning decals are displayed at various locations on this unit Key Switch Security A key switch is required to prevent unauthorized use 2 4 Safety Controls Descent Manual Override For manually lowering the scissors a manual valve is provided To lower the scissors pull the cable locat...

Page 11: ...ted will render the unit inoperable until reset To reset pull the button out WARNING PUSHING THE EMERGENCY STOP BUTTON WILL STOP MOVEMENT IMMEDIATELY THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP BRACE YOURSELF AND SECURE OBJECTS ON THE PLATFORM DURING OPERATION OF THE MACHINE 2 5 Maintenance Lock The maintenance lock must be placed into position whenever the ma...

Page 12: ...for overhead obstructions or possible hazards Follow any applicable national traffic regulations Use indoors only Lift is not designed for windy conditions or electrical storms Unit must be on hard level surface before elevating Do not operate on incline or uneven surface You must maintain a clearance between any part of the machine or its load and any electrical line or apparatus Follow local pow...

Page 13: ...Hy Brid Lifts 13 Maintenance Troubleshooting Manual HB P827 HB P1027 Part No SUPO 670 Rev C Courtesy of Crane Market ...

Page 14: ...e Troubleshooting Manual HB P827 HB P1027 Part No SUPO 670 Rev C 14 SECTION 3 DECALS 1 1 1 4 1 9 1 10 1 2 1 6 1 5 1 12 4 2 3 1 3 1 6 1 9 1 10 1 13 1 8 1 11 1 5 1 15 1 7 1 14 6 Figure 4 Decal Locations Courtesy of Crane Market ...

Page 15: ... HY BRID 1 1 5 DE603 12 OR DE603 13 DECAL MODEL HB P827 OR DECAL MODEL HB P1027 2 1 6 DE652 DECAL WEBSITE 2 1 7 DE679 DECAL HYDR FLUID 1 1 8 DE706 DECAL UPR HB ZTR MID 1 1 9 DE727 DECAL KEEP 2 1 1 DE728 DECAL CLEAR 2 1 11 DE730 DECAL OL ALARM 1 1 12 DE739 DECAL LWR 1 1 13 DE742 DECAL CAPACITY 550 1P I WO SO 2 1 14 DE746 DECAL LANYARD ATTACHMENT 1 1 15 DE759 DECAL LWR PWR 1 1 16 DE760 DECAL E STOP ...

Page 16: ...sition Turn key switch to off position For safety and controlled handling it is not recommended to move the unit on a slope greater than 5 Check entire machine for loose or unsecured items Remove any loose items from machine Apply manual brake lock on rear wheels 4 4 Lifting and Tie Down Points Lower the work platform to the down position Turn key switch to off position For safety and controlled h...

Page 17: ...achine A checklist for pre start inspection can be found in the back of this manual 5 2 Controls Figure 7 Base Controls Item Control Indicator 1 Master Power Switch Operation described as follows 2 Battery Charger Indicator Lights Item Control Indicator 1 Up Down Rotary Switch Operation described as follows 2 Emergency Stop Operation described in Section 2 4 3 Overload Indicator Light 4 Battery Vo...

Page 18: ...casters before elevating the plat form DANGER THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE Enter the work platform in the stowed position using the constant three point contact method Follow all general rules and precautions stated in this manual When finished with the machine place the platform in the stowed position Careful...

Page 19: ... Using Upper Platform Controls Make sure the platform controls are selected with the selector switch at the base controls To raise or lower the platform press the Elevate Lower Enable Button While holding down the Enable Button rotate and hold the Elevate Lower switch until the platform is in the desired posi tion Courtesy of Crane Market ...

Page 20: ...cklists and replace ment part information 6 1 Charging the Battery This unit is equipped with a deep cycle 12 volt battery The care and maintenance of your battery has much to do with how well this unit functions Battery wiring should be checked monthly NOTE The surrounding temperature greatly affects the power reserve within a battery Example A battery that is 100 charged at 80 F 27 C drops to 65...

Page 21: ...S CHARGING CHARGING READY CHARGING READY READY Green LED ON Green LED ON Green LED ON Green LED ON Red LED OFF Green LED OFF Red LED ON Green LED OFF Red LED OFF Reading the Battery Displays This display indicates that the power is on but there is no con nection to a battery The charger must see approximately five 5 volts on a battery to deliver D C current This display indicates that power is on ...

Page 22: ... controls are not missing damaged or disconnected Electrical cables and wires are not torn frayed or disconnected Hydraulic hoses are not torn or loose and there are no leaks Check that hoses and cables have no worn areas or chafing Check the tires for damage Check that all snap rings are secure in grooves on pivot pins Functional Tests Gate closes automatically and latches alignment can be adjust...

Page 23: ...HB P827 HB P1027 Part No SUPO 670 Rev C If there is a question about application and or operation contact Custom Equipment Inc 2647 Hwy 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com NOTES Courtesy of Crane Market ...

Page 24: ...Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com service customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment Inc These machines comply with specified ANSI CSA requirements Revision Date June 2014 Printed in the U S A Powered by TCPDF www tcpdf org Courtesy of Crane Market ...

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