Hwayuan Electric ZX7-200 Instruction Manual Download | Manualshive

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Safety warnings ................................................................................ 15

Product characteristic ...................................................................... 17

Technical specifications ................................................................... 18

Working Principle ............................................................................. 19

Installation and Operation ............................................................... 20

Maintenance and repair .................................................................. 23

Packing list ....................................................................................... 24

Electric Diagram ............................................................................... 25

CATALOGUE

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Summary of Contents for ZX7-200

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Page 3: ...感谢您选用华远设备华远公司的所有焊接和切割设备在设计上已充分顾及用户的安全和舒适尽管如此如果您能正确地安装和使用该设备对您的安全仍将大有助益在没有认真阅读说明书之前请不要随意安装使用或对设备进行维修华远焊机要做就做最好 ...

Page 4: ...一安全操作注意事项 1 二产品概述 3 三主要技术参数 4 四工作原理概述 5 五安装及操作 6 一功能说明 6 二安装 7 三操作说明 9 六保养与维修 10 一保养 10 二维修 10 七产品装箱单 11 八电气原理图 12 目录 ...

Page 5: ...分焊接时佩戴的防护用品必须是干燥和绝缘的 3 在对焊机进行安装维护维修之前应切断焊机供电开关以免造成安全事故此项应由专业技术人员进行操作 4 为防止焊接时产生的气体烟尘强光飞溅及噪音对人体造成伤害请务必遵照有关的劳动保护条例和规定配戴相应的防护用品和安装局部通风装置防止小孩进入危险区 5 焊机及焊接地点应远离易燃易爆品请勿对密闭容器进行焊接在容器箱体的入孔处进行焊接是危险的应在作业之前确保焊接处没有可燃性气体或有毒性气体 6 焊机摔落或碰撞后应由相关专业人员检查确认后方可使用 7 在高空或有跌落危险的场合作业时应佩带安全带以防电击导致失去平衡摔伤 8 该焊机防护等级为 IP21S 不适宜在雨中使用一安全操作注意事项 ...

Page 6: ...影响心脏起搏器起搏器使用者应远离 12 本焊机静外特性为降特性其额定负载持续率为 30 是指在 10 分钟工作周期内焊机在额定焊接电流状态下工作 3 分钟休息 7 分钟当焊接超过额定负载持续率使用时焊机内部温度上升将超过设定温度为了避免焊机性能恶化甚至烧毁焊机的危险本系列焊机设置有热保护功能当焊机内部温度上升超过设定温度时热保护动作焊机面板上过热指示灯亮此时焊机无法焊接必须等焊机内部温度下降到低于设定温度时焊机面板上过热指示灯熄灭焊机才恢复正常仍可继续焊接 13 本焊机供货状态为纸箱包装重量轻没有提升装置用户可以采用人工或升降叉车将其搬运到位然后拆箱一安全操作注意事项 ...

Page 7: ...3 采用先进的 IGBT 逆变技术频率高引弧容易焊缝成型美观采用先进的数字程序控制电路电流稳定且连续可调具有过载保护功能防粘功能防触电保护功能广泛用于各类酸碱性焊条的焊接广泛用于室内外装修五金制造及野外施工等产品依据 GB T 15579 1 2013 标准设计产品的使用条件符合 GB T8118 2010 二产品概述 ...

Page 8: ...4 型号单位 ZX7 200 额定输入电源 V Hz 1 220 15 50 60 额定输入容量 kVA 9 3 额定输入电流 A 42 焊接电流调节范围 A 25 180 额定空载电压 V 88 额定负载持续率 30 40 效率 85 功率因数 0 75 外壳防护等级 IP21S 绝缘等级 F 级外形尺寸长宽高 mm 300 140 270 电源净重 kg 5 三主要技术参数 ...

Page 9: ...5 单相220V交流电经整流滤波转换成直流电送到中频功率变换电路隔离降压最后再整流成可供焊接使用的直流电压输出输出采用电流电压采样反馈控制中频功率变换电路从而达到稳定的焊接电流输出四工作原理概述 ...

Page 10: ...6 一功能说明 1 数显表显示焊接电流的大小 2 过热指示灯符号表示灯亮说明焊机内部温度过高 3 电源指示灯符号表示通电开机时此指示灯亮 4 焊接电流调节旋钮调节焊接电流的大小 5 焊机正极输出端面板符号 6 焊机负极输出端面板符号 7 电源开关控制焊机供电的通断五安装及操作 ...

Page 11: ... 保险丝容量 40A 必须在确认配电开关是关闭的前提下进行安装请勿湿手安装不要在供电电缆上放置物品请按以下顺序安装将焊机电源输入线与对应的电源接线柱或插座连接可靠要求供电电压必须为单相 AC220V 供电电线截面积必须 6mm2 电源线中的绿黄双色线请必须与配电保护接地线可靠连接将电焊钳电缆线插头和地线夹电缆线插头插入插座内顺时针旋紧要求所有焊接电缆铜线截面积必须 16mm2 焊接电缆线 20 米时应加大焊接电缆截面积五安装及操作 ...

Page 12: ...8 2 安装示意图五安装及操作 ...

Page 13: ...三操作说明在安装无误的前提下将电源开关搬到 ON 位置风扇开始转动电源指示灯亮焊机开始正常工作调节焊接电流调节旋钮数显表上有相应电流值显示开始焊接焊接完毕后请将电源开关搬到 OFF 位置本焊机适用的焊条直径及使用电流参考值见下表焊条直径 mm 1 6 2 0 2 5 3 2 4 0 焊接电流 A 25 40 40 70 50 80 80 120 160 190 五安装及操作 ...

Page 14: ...年打开机箱用干燥的压缩空气清理灰尘二维修常见故障及排除见下表故障现象故障原因排除方法打开电源开关电源指示灯不亮 1 供电电源开关未闭合或损坏 2 电源输入线连接不可靠 1 检查供电电源开关并确认供电电压正常 2 检查连接点确保可靠焊机不工作过热指示灯亮 1 过载使用 2 冷却风扇异常 3 温度传感器损坏 1 不关闭电源让焊机冷却待过热指示灯熄灭后可继续正常焊接 2 更换冷却风扇 3 更换温度传感器焊接电流不稳 1 电流电位器损坏 1 更换焊接电流电位器六保养与维修 ...

Page 15: ...11 1 焊机壹台 2 电缆插头两个 3 使用说明书产品合格证保修条例各壹份七产品装箱单 ...

Page 16: ...12 八电气原理图 ...

Page 17: ...rt have being fully considered for the welding and cutting equipments from Huayuan company installation and operation correctly is still needed for your safety Pleased don t install operate or maintain the machine before read the manual instruction Huayuan Welder DO THE BEST ...

Page 18: ...Safety warnings 15 Product characteristic 17 Technical specifications 18 Working Principle 19 Installation and Operation 20 Maintenance and repair 23 Packing list 24 Electric Diagram 25 CATALOGUE ...

Page 19: ...al person 4 Welding may produce fumes and gases hazardous to health Avoid breathing these fumes and gases While working in limited room use enough ventilation and or exhaust to keep fumes and gases away from the breathing zone or use the respirator Do not weld at the same time when using of degreasing cleaning or spraying operations The heat and rays of the arc can react with these gases to form p...

Page 20: ...t confirmed so it might have some negative effect to one s health Welders should reduce the hazardous of electromagnetic 12 This Machine is with CC mode with rated duty cycle 30 that means machine working 3 min need rest 7 min when the machine over the rated duty cycle the inside temperature will be increase then the machine will protect itself the overheat indicator on the panel will on welding c...

Page 21: ...ent stable and adjustable With overload protection anti seize and anti shock protection function Widely used for all kinds of acid and basic electrode Widely used for house decoration hardware manufacturing and field construction Product design according to standard GB T 15579 1 2013 Product in accordance with standard GB T8118 2010 Product characteristic ...

Page 22: ...y kVA 9 3 Rated Input Current A 42 Output Current Adjust Range A 25 180 Rated Open Circuit Voltage V 88 Rated Duty Cycle 30 40 Efficiency 85 Power Factor 0 75 Ingress Protection IP21S Insulation Grade F Dimension LxWxH mm 300 140 270 Net Weight kg 5 Technical specifications ...

Page 23: ...o frequency power conversion circuit to isolate and reduction voltage Then the direct current output voltage can be used for welding Output use current and voltage sampling feedback to control frequency conversion circuit to get stable output welding current Working Principle ...

Page 24: ...eans the machine inside temperature too high 3 Power indicator symbol will on when machine turn on 4 Welding current adjust knob adjust the welding current 5 Welding machine positive output terminal 6 Welding machine negative output terminal 7 Power switch control the machine on and off Installation and Operation ...

Page 25: ...low the steps below Connect the machine input cable stably with the electric socket The required input voltage must be AC220Vm input cable must be 6mm2 The yellow and green cable must be connect stably with the lead cable Connect the welding cable and lead cable into the plug turn clockwise until fixed well All the welding copper cable should be 16mm2 When the welding cable length more than 20m th...

Page 26: ...n machine work normal Turn the current adjust knob the current value will show on the digital meter welding start Turn the power switch to OFF when welding finish Welding electrode diameter and related welding current table for reference Electrode Diameter mm 1 6 2 0 2 5 3 2 4 0 Welding Current A 25 40 40 70 50 80 80 120 160 190 Installation and Operation ...

Page 27: ...r damage 2 Power input cable not connect stably 1 Check the electric supply switch and make sure the input voltage is OK 2 Check the connection make sure connect stable Machine not work overhear indicator on 1 Overload 2 cooling fan abnormal 3 Temperature sensor damage 1 Don t turn off the machine wait until it cool down after the overheat indicator off can continue working 2 Replace cooling fan 3...

Page 28: ...24 1 Welding Machine 1set 2 Cable connector 2pc 3 Instruction manual guarantee card qualified card one for each Packing list ...

Page 29: ...25 Electric Diagram ...

Page 30: ...华远公司保留其使用说明书的最终解释权说明书如有变更恕不另行通知 Huayuan reserve the rights of final explaination for the instruction manual The instruction manual is subject to change without notice ...

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