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Excelon XD/XQ Operator

’s Manual

5.2.4 Layout Options

(1) Lens Type

Single Focus

(Far Vision)

Bi-focal (flat top)

(Near Vision)

Bi-focal (round top)

(Near Vision)

(2) Blocking Mode

Optical Center

Boxing Center

(Frame Center)

(3) OH type

FPD based OH

(Delta Y)

Box Height

Mix Height

(4) Bridge Size / FPD

Bridge Size

FPD

(5) Right/Left Synchronization

These icons are used for changing layout options.

Touch the icon to change the option.

Summary of Contents for Excelon XD

Page 1: ......

Page 2: ...Excelon XD XQ Operator s Manual 1 Operator s Manual Excelon XD XQ...

Page 3: ...t the time of publication HUVITZ assumes no responsibility however for possible errors or omissions or for any consequences resulting from the use of the information contained herein HUVITZ reserves t...

Page 4: ...ion 8 2 2 Safety Symbols 9 2 3 Environment factors 10 2 4 Safety Precaution 11 3 System Configurations 18 3 1 Main Body 18 3 4 Standard Accessory Tool Box 20 4 Installation Procedure 21 5 Operation 23...

Page 5: ...rence Horizontal 56 5 3 7 Hole Position Reference Vertical 57 5 3 8 Undo 59 5 3 9 Redo 59 5 3 10 Hole Attributes 61 5 3 11 Hole Position Adjustment 62 5 3 12 Exit 62 5 3 13 Group 63 5 3 14 Hole data L...

Page 6: ...97 6 3 6 Safety Beveling Adjustment 98 6 3 7 Clamp Pressure 99 6 3 8 Processing Speed 99 6 3 9 System Adjustment 100 6 3 10 Drilling Adjustment 101 6 4 Configuration Management 107 7 System Maintenan...

Page 7: ...nishing processes tracing to edging are fully operated with the advanced 3D Digital Technology optimizing the productivity and efficiency Edging Material Beveling Flat Edging Grooving Polishing Safety...

Page 8: ...e operator to effectively perform the routine maintenance without the technical assistance Any shape and materials of frames from rimless to goggles are automatically and precisely scanned with 3D tec...

Page 9: ...er operator It is for this reason that the following safety notices have been placed appropriately within the text of this manual to highlight safety related information or information requiring speci...

Page 10: ...round is fastened to the chassis Protective earth connected to conductive parts of Class I equipment for safety purposes Disposal of your old appliance 1 When this crossed out wheeled bin symbol is at...

Page 11: ...midity 50 80 Where the humidity is extremely high or there is a ventilation problem Where equipment is exposed to chemical material or explosive gas Where the equipment is exposed to direct sunlight W...

Page 12: ...wing conditions An indoor use Altitude up to 2000 m Temporary Overvoltage Short term temporary overvoltage 1440V Long term temporary overvoltage 490V Operation time short term operation max 6min Rest...

Page 13: ...anufacturer is only responsible for effects on safety reliability and performance of this equipment when the following requirements are fulfilled 1 The electrical installation in the respective room c...

Page 14: ...se of used batteries according to the instructions 16 Edger produces a noise To prevention of the noise damage You use the earplug 17 When you carry this product please use a hand cart At least three...

Page 15: ...he base of the product immediately stop the operation and ask for the service If the edging wheel is broken during the operation the broken pieces may cause the serious hurt Be sure not to edge the ma...

Page 16: ...to the human skin The product should be properly installed and maintained at the horizontally leveled place Otherwise it may affect the normal operation of the product Be sure that the fingers are not...

Page 17: ...d in order to prevent the damage during the transportation Be sure to use the standard accessories or tools provided together with the product for the maintenance Otherwise it may cause the malfunctio...

Page 18: ...60320 C13 max 3 m long For 200 240 Vac use Plug end Cable H05VV F 3G min 1 0 mm2 Other end with appliance coupler connected to unit IEC 60320 C13 3 m long CEBEC DEMKO KEMA NEMKO OVE SEMKO VDE UTE FEMK...

Page 19: ...ing Room Cover Auto Operating Buttons Power outlet for Pump I II Main power inlet and Fuse Holder SD memory card slot Edging Room Main Wheel Wheel for Safety Beveling and Grooving Drill XD Clamp Lens...

Page 20: ...Excelon XD XQ Operator s Manual 19 For Edging Polycarbonate...

Page 21: ...s positioning In case of Super Hydrophobic Lens use the specialized sticker in order to assure the proper axis position Hexagonal Wrench Set Standard JIG for Edger Fuse 250V 10A Pattern Holder Standar...

Page 22: ...Water Supply Hose into the Pump Connect Water Drain Hose into Water Drain Hole and tie it with the fixing clip Assemble the Edger Cover Check the Initialization Store the Fixing materials into the too...

Page 23: ...d on the screen If the initialization error occurs continuously follow the instruction below Memorize error message displayed on the screen Turn off the system and then turn on the system with the STO...

Page 24: ...indow Clamp Buttons in the Left and Right provide the exactly same function They are provided for the convenience to press the button by the bare hand without holding the lens Be sure that Lens Positi...

Page 25: ...Q Operator s Manual 5 2 Main Screen 5 2 1 Layout of main screen XQ model edging options Drilling options are not displayed Menu bar Frame Information Job List Tab Edging Options Layout Options Functio...

Page 26: ...is more than 5 Page Information tab is used for page movement and maximum 100 jobs can be managed Finished job can be deleted by pressing delete icon Color of the job tab border color changed by proc...

Page 27: ...ther boxing center or optical center according to the blocking mode PD OH Bridge Size values can be changed by pressing its value area Numerical keypad displayed on the screen Min lens diameter Frame...

Page 28: ...ing the value of FPD will be automatically transmitted and displayed In case of pattern tracing be sure to change the standard value to the actual Bridge Size In case of One Eye tracing it will be hel...

Page 29: ...ar Vision Bi focal round top Near Vision 2 Blocking Mode Optical Center Boxing Center Frame Center 3 OH type FPD based OH Delta Y Box Height Mix Height 4 Bridge Size FPD Bridge Size FPD 5 Right Left S...

Page 30: ...Shape will be displayed on the LCD screen If the near vision area diameter is entered user can see the frame shape similar to the actual lens shape and can check the interference easily Be sure to exe...

Page 31: ...tant to measure the optical height of the patient precisely when edging a progressive lens Sometimes too short optical height might cut out the near vision area In the Boxing Center mode Blocking offs...

Page 32: ...Bifocal Lens Layout 1 Change Lens type option to bifocal mode Select either Bifocal flat top mode or Bifocal round top mode 2 Adjust near vision area size 3 Input near vision PD and OH Use either Box...

Page 33: ...32 Excelon XD XQ Operator s Manual...

Page 34: ...2 Size Adjustment 3 Clamping Pressure Adjustment 4 Safety Mode Normal Mode Safety Mode 5 Drilling Wrap Mode XD Wrap Mode Off Wrap Mode On 6 Drilling Quality Mode XD Normal High Speed High Quality 1 2...

Page 35: ...ve Position Front Side Front Side mm Rear Side mm Base Curve 9 Main Edging Option Icon Polishing Safety Beveling Groove Width Depth Polishing On Off Front Groove Rear Safety Beveling Safety Beveling O...

Page 36: ...e of the edging options affects the final output as followings Like the above picture if the operator use ratio mode from the Front side about a so thin lens the machining of the thinnest part could b...

Page 37: ...ame Material Lens Material and Lens Thickness may affect the quality of Lens Fitting If needed execute the Size Adjustment in advance Frequently used Adjustment Value can be stored at Frame Fitting in...

Page 38: ...l of lens is matched with the job options selected in the display before starting the Edging Mode Moisture on the surface of the lens may cause axis problems always use a new LEAP III tape The safety...

Page 39: ...ng for Rimless and Semi Rimless To use Digital Pattern press the digital pattern button on the function button area Layout option button area changed to Digital Pattern buttons and all other options a...

Page 40: ...Excelon XD XQ Operator s Manual 39 Left Right Enlargement Top Bottom Enlargement Reduction...

Page 41: ...n Stick Lens shape can be rotated clockwise or counterclockwise Rotation Stick Rotate 20 degrees Clockwise Right Lens 3 Near Vision Area Enlargement Reduction This function only applied to near vision...

Page 42: ...original lens shape Restore the first frame shape received from frame reader or auto blocker Reset 5 Exit Finish Digital Pattern function When exit dialog box popped up select Yes to save modified le...

Page 43: ...luded within the frame Sometimes too small frame shape might cut out the near vision area In this case the digital pattern provides the enlargement of the frame shape Optical center position is determ...

Page 44: ...ge it is possible to readjust lens size in the retouch mode After finishing press the Retouch icon and then setup retouch options Press the START button to start retouching 1 Input the lens size to be...

Page 45: ...polishing even if the lens has not been polished originally Activate Polishing Cancel Polishing 3 Activate Grooving Even if the lens has been flat edged the operator can add grooving by entering groo...

Page 46: ...change any edging option before entering Retouch Mode The recommended Retouch Size will be 1 3 of the length shown as a If the edging type is Beveling grooving function disabled and vice versa To ret...

Page 47: ...the top of the screen 1 Job Job related functions Job load Job save Job delete internal data etc 2 Option User Configuration Options Configuration Frame Fitting Adjustment Configuration Management 3...

Page 48: ...g the Menu Dialog Box 1 Menu title 2 Sub menu tab Up to 4 sub menu entries are displayed in the Sub menu tab To select menu just press the tab Left Right arrow buttons are used for navigating sub menu...

Page 49: ...here are three types of items Value List Check Box Value This is an item user can enter value directly Press the value box and enter the value using the numeric keypad List This item shows all selecta...

Page 50: ...the save button to apply changes to the system Or press the exit button to exit without applying the changes Change multiple values Multiple items can be changed to the same value If the group label i...

Page 51: ...50 Excelon XD XQ Operator s Manual If the value entered information message box displayed on the screen Select YES to apply the value to all...

Page 52: ...itor Screen XD Hole Editor is used for specifying hole position for drilling Press the Hole Editor button to enter hole editor screen 5 3 1 Layout of Hole Editor 2 4 5 3 6 7 8 9 10 11 12 1 Hole Positi...

Page 53: ...rence Horizontal 7 Hole Position Reference Vertical 8 Undo 9 Redo 10 Hole Attributes 11 Hole Position Adjustment 12 Exit To use Hole Editor the blocking mode option must be set to Boxing Center mode I...

Page 54: ...y hole location in the frame area To specify hole position accurately press the hole position value and then enter exact hole position value with numeric keypad 5 3 3 Change Hole Type Hole editor supp...

Page 55: ...ot in the frame area and then drag Slot start point is green end point is brown 5 3 4 Select Hole When a hole added hole ID assigned automatically Current Hole ID Total Use Prev button or Next button...

Page 56: ...Excelon XD XQ Operator s Manual 55 Use the Hole ID to distinguish hole data To specify hole position R L separately turn off R L sync option before specifying position R L Sync Off NOTE...

Page 57: ...Hole Position Reference Horizontal Center The distance between the hole and the center of the frame Temporal value Nasal value Box The distance between the hole and the box edge of the frame Frame The...

Page 58: ...Hole Position Reference Vertical Center Top value Bottom value Top Box Bottom Box Vertical Reference Hole Position Frame Center Horizontal Frame Center Vertical Temporal Box Horizontal Frame Center Ve...

Page 59: ...Manual Nasal Box Horizontal Frame Center Vertical Temporal Frame Horizontal Frame Center Vertical Nasal Frame Horizontal Frame Center Vertical Frame Center Horizontal Top Box Vertical Frame Center Hor...

Page 60: ...t change All actions entered by the user are stored automatically even if hole data deleted by mistake Hole Editor can easily revert to a previous state 5 3 9 Redo The Redo command reverses the Undo T...

Page 61: ...60 Excelon XD XQ Operator s Manual Undo Redo Slot diameter 1mm 2mm Undo Slot diameter 1mm Redo Slot diameter 2mm NOTE...

Page 62: ...ter Depth Angle are displayed on the bottom left of the screen Diameter Hole diameter Min 0 8 mm Depth Hole depth 0 means through hole Angle Tilting angle 0 30 Automatic Tilting Angle Automatic perpen...

Page 63: ...er to adjust hole position easily and accurately If the adjustment button pressed additional control panel displayed on the screen Press the direction button to change current hole position Step value...

Page 64: ...tiple holes and slots at the same time Properties of holes slots that have the same Group ID can be edited as a group 1 Making a Group Select a hole and press the Group ID box then enter the Group ID...

Page 65: ...on If the position of any hole in the group is changed all group data will be changed simultaneously This function only works under Group Sync Mode If the Group Sync Mode disabled only selected hole d...

Page 66: ...ator s Manual 65 3 Change group property If the property of any hole in the group is changed all group data will be changed simultaneously Only working under Group Sync Mode 4 Cancel the group Set to...

Page 67: ...6 Excelon XD XQ Operator s Manual 5 Delete all group data Select a hole or slot data which is in the group then delete This removes the entire group element This works when Group Sync Mode is activate...

Page 68: ...mory card for future reuse 1 Save hole data Select Job Hole Data Save in the menu bar Enter filename to save Max 16 characters All hole data stored in the SD memory card If the filename already exists...

Page 69: ...n hole data load dialog box Select filename to load in the left file list box and then open it There are three kinds of hole data loading method in the menu Delete current hole data before loading App...

Page 70: ...n hole data for user convenience To use built in data hole data preset feature must be turned on Check Use Hole Data Preset item in the Option Configuration Hole Editor Default menu Press the preset b...

Page 71: ...lled hole position is not correct it is possible to readjust hole position in the hole retouch mode 1 Entering Hole Retouch Mode After drilling press the Hole Editor icon to enter Hole Editor screen H...

Page 72: ...Excelon XD XQ Operator s Manual 71 Press the Hole Retouch icon to start Hole Retouch Mode Hole Retouch Window 2 Select and Adjust Use the selection buttons to select the hole to retouch...

Page 73: ...Add button To adjust hole position press the hole position value displayed on the window and change the value using the numeric keypad With the aid of Hole Position Adjustment buttons located bottom r...

Page 74: ...Excelon XD XQ Operator s Manual 73 the window 3 Add New Hole It is also possible to add new hole Press the Hole Add button...

Page 75: ...Add Hole to setup hole position and property If the hole position and property are set correctly press the Retouch Add button to register selected hole to the Hole Retouch window 4 Start Hole Retouch...

Page 76: ...it Hole Retouch Mode Press the exit button to quit the Hole Retouch Mode If the Hole Retouch Window disappeared all hole adjustment data are deleted So caution is needed However newly added hole data...

Page 77: ...g functions are disabled However if only one side is drilled the other side can be edited R L sync option is disabled automatically Hole Retouch Mode executed only in the job drilled right before In t...

Page 78: ...e Select Job Job Save in the menu bar to save job data Current job number will be applied to default filename Press the enter button to save job data All frame information shape layout option edging o...

Page 79: ...78 Excelon XD XQ Operator s Manual To avoid filename duplication change job number before saving Press the job tab again to change current job number Job number can be up to 16 characters NOTE...

Page 80: ...n the dialog box If the job file selected in the left file list box job data displayed in the right preview window Press the open button to load selected job data Search function is useful to find job...

Page 81: ...80 Excelon XD XQ Operator s Manual To delete job data in the SD memory card press the Delete button NOTE...

Page 82: ...internal data select the data from the Job menu 5 4 4 Specify Frame Change Lens This function is used for registering frame change lens for frame change processing Select job data to use frame change...

Page 83: ...rame reader the lens blocked at optical center 2 Register the job received from frame reader to frame change lens 3 Select new job to processing and turn on frame change option in the layout button ar...

Page 84: ...ging process If interference occurs error message is displayed and edging process stopped The above procedure only applies only in frame reader and manual blocker configuration If automatic blocker is...

Page 85: ...er customize many aspects of the way edger program works 6 1 1 General language Select the language Sleep Mode Specify Sleep mode time minutes Use Advanced Digital Ptn Func Add and diameter enlargemen...

Page 86: ...ethod when frame shape changed by Digital Pattern Turn Off Job Merge Warning Turn off the duplication of the job warning message 6 1 2 Layout Default Default Side Select default lens side Layout mode...

Page 87: ...ning message If the start edging side is different with Default Edging Side warning message displayed on the screen Lens Material Select default lens material Plastic Polycarbonate HI Index Glass Triv...

Page 88: ...og box when the hole delete button pressed Hole Data Loading Type Select hole data loading method Use Hole Data Preset Show hole data preset buttons in the hole editor screen Confirm preset load Show...

Page 89: ...ens the distance of hole from lens edge can be longer or shorter than desired Automatic correction of hole position is a function which compensate drilling hole position automatically by comparing cur...

Page 90: ...Excelon XD XQ Operator s Manual 89 If Demo lens s curvature Real lens s curvature r value applied to drilling hole position How to use Automatic correction of hole position Function...

Page 91: ...the screen when drilling started Select Yes to apply default demo lens curve value specified in the menu or Select No to enter the demo lens curve value directly 6 2 Frame Fitting Menu Bar Option Fra...

Page 92: ...the value to minus In case the edged lens is smaller than the frame adjust the value to plus Input each size variation value to all the frame material Input horizontal value and vertical value separat...

Page 93: ...ent Size Adjustment values are closely related to the size of the edged lens These values are used to compensate lens size when the tolerance of the edged lens size was too big because of worn out of...

Page 94: ...g without polishing Enter 1 in the Finishing Rimless PL item 6 3 2 Margin Adjustment Setup margin values for next edging step Margin Adjustment values are also closely related to the size of the edged...

Page 95: ...al Square 40mm X 40mm Test Pattern Check main normal axis grooving axis safety beveling axis and polishing axis At first main axis must be adjusted Adjustment The adjustment unit is degree I In np pu...

Page 96: ...alue d Polishing axis adjustment Add value Add value 6 3 4 Bevel Adjustment These values are used for adjusting bevel position Test Pattern Execute the Circle pattern 50 with the beveled position 50 T...

Page 97: ...veling a The movement of beveled position b The effect of adding value for the beveled position c The movement of polishing in bevel process d The effect of adding for the polished position in bevel p...

Page 98: ...rn 50 with the grooving position 50 Test Cases Check the grooving position and depth Adjustment Change the value within the tolerance 0 1mm Follow the next instructions to adjust the incorrect groovin...

Page 99: ...bove two kinds of processes for each of materials including plastic PC HI Index lens and Trivex Apply the front and rear safety beveling to all cases Test Cases Change the value within the tolerance 0...

Page 100: ...each edging step Rotation Speed Set lens rotation speed for each edging step and each material Roughing Y Speed Set the fall speed of the lens when roughing edging started These values are closely re...

Page 101: ...heel for HI Index lens Feeling Outside of Bevel Enable or disable feeling outside of bevel Bevel Height Set bevel height value for Feeling Outside of Bevel function PC TRI Edging Order Change the edgi...

Page 102: ...eeding Method Select default drill feeding method Once Repeat For accurate drilling the edger must meet the following conditions Load Standard Drilling Adj data in the Job menu and then start processi...

Page 103: ...tion Adjustment The distance of to is 39 0 0 1mm 1 0mm drill bit 38 8 0 1mm 5 Check the drill tip angle with and Drill Tip Angle Adjustment Two holes are overlapped on the lens front surface How to lo...

Page 104: ...ot drilled is slightly drilled on the surface and are drilled Total 3 holes are drilled Check the number of holes If the number of holes is not equal to 3 adjust Drill Depth Adj value according to the...

Page 105: ...le found adjust Drill Hole Diameter Adj value according to the following table Matched hole Compensation value Current value 0 10 Current value 0 05 Keep the current value Current value 0 05 Current v...

Page 106: ...When viewed from the lens front if and holes are lean to the left or right adjust Drill Axis Adj value according to the following figure unit degree 2 Drill Position If the distance of the A is not 3...

Page 107: ...overlapped hole found adjust Drill Tip Angle Adj value according to the following table Overlapped holes Compensation value Current value 0 5 Current value 0 2 Keep the current value Current value 0 2...

Page 108: ...data and reset to factory initial value Backup configuration data to SD card Backup current configuration value to SD memory card Restore configuration data from SD card Clear current configuration da...

Page 109: ...Tool Setup Time This is the menu for changing system time Make sure to reset system time after installation 7 2 Test Mode Menu Bar Tool Test Mode Test Mode helps user to find out whether the machine...

Page 110: ...ntact switch status 2 Feeler Wheel Left Left feeler switch status Left feeler encoder value Right right feeler switch status Right feeler encoder value Motor Main motor status Freq Inverter frequency...

Page 111: ...G Safety Beveling Grooving module PI sensor value Contact Safety Beveling Grooving module contact switch status Motor Safety Beveling Grooving motor status Current Safety Beveling Grooving motor curre...

Page 112: ...Current Drilling motor current value 7 3 Wheel Dressing Menu Bar Tool Wheel Dressing Wheel Dressing is useful to maintain the wheel performance by way of removing the lens debris stick to the wheel 7...

Page 113: ...112 Excelon XD XQ Operator s Manual...

Page 114: ...ration Feeler Calibration Grooving Calibration and Safety Beveling Calibration How to calibrate edger 1 Place standard edging JIG instead of lens adaptor holder 2 Select calibration type 3 Push the ST...

Page 115: ...he dialog box Wheel statistics values are used for warning wheel replacement These values are not related to wheel life time To reset wheel statistics value press the wheel label area in the dialog bo...

Page 116: ...nd Polishing Wheel at the same time Regular Maintenance It is recommended to keep the regular maintenance cycle in order to maintain the Edging Performance Be sure to carry out the regular maintenance...

Page 117: ...0 GC 400 1 Dressing Stick Finishing Wheel WA 400 1 Dressing Stick Glass Roughing Wheel WA 150 1 Drill bit for XD 9 Spanner 10 for XD 1 Feeler Tip Left 1 Feeler Tip Right 1 Edger Calibration Jig 1 Fuse...

Page 118: ...ling Polishing Drilling XD Lens Material Plastic Glass Polycarbonate Hi lndex Trivex Edging Size Maximum 90mm Minimum 18mm Weight 55 kg Power Supply AC 110 220V 50 60Hz Power Consumption 1200W Maximum...

Page 119: ...118 Excelon XD XQ Operator s Manual Drawings of System...

Page 120: ...Excelon XD XQ Operator s Manual 119...

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