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DO 

read this entire operator’s manual before operating this machine.  Understand all warnings, instructions, and controls

.

DO 

keep all guards in place and in good condition.

DO 

wear safety approved hearing, eye, head and respiratory protection.

DO 

read and understand all warnings and instructions on the machine.

DO 

read and understand the symbol definitions contained in this manual.

DO

  keep all parts of your body away from the blade and all other moving parts.

DO

  know how to stop the machine quickly in case of emergency.

DO 

turn the “ON/OFF” switch to the “OFF” position prior to connecting the machine to the power source.

DO 

inspect the blade, flanges and shafts for damage before installing the blade.

DO 

use the blade flange size shown for each blade size.

DO 

use only the blade flanges supplied with the saw.  Never use damaged or worn blade flanges.

DO 

use only blades marked with a maximum operating speed greater than the blade shaft speed.  Verify speed by checking 

blade shaft rpm and pulley diameters and blade flange diameters.

DO

  verify saw drive configuration by checking blade shaft RPM, pulley diameters, and blade flange diameter.

DO

  read all safety materials and instructions that accompany any blade used with this machine.

DO

  inspect each blade carefully before using it.  If there are any signs of damage or unusual wear, 

 DO NOT USE THE 

BLADE.

DO 

mount the blade solidly and firmly.  Wrench tighten the arbor nut.

DO 

make sure the blade and flanges are clean and free of dirt and debris before mounting the blade on the saw.

DO

  use the correct blade for the type of work being done.  Check with blade manufacturer if you do not know if blade is cor

-

rect.

DO

  use caution and follow the instructions when loading and unloading the machine.

DO

  operate this machine only in well ventilated areas.

DO

  instruct bystanders on where to stand while the machine is in operation.

DO

  establish a training program for all operators of this machine.

DO

  clear the work area of unnecessary people.  Never allow anyone to stand in front of or behind the blade while the motor is 

running.

DO

  make sure the blade is not contacting anything before starting the motor.

DO

  use caution when lifting and transporting this machine.

DO

  always tie down the machine when transporting.

DO 

use caution and follow instructions when setting up or transporting the machine.

DO 

have all service performed by competent service personnel.

DO 

make sure electric powered machines are plugged into a properly grounded circuit.

DO 

make sure power cords are the proper size and in good condition.

DO 

maintain a secure grip on the material being cut.

DO 

clean the water tray frequently.

DO 

verify the blade arbor hole matches the machine spindle before mounting the blade.

DO 

clean the machine after each day’s use.

DO 

follow all electrical codes in your area.

DO 

consider work area environment.  Don’t expose power tools to rain.  Don’t use power tools in wet locations.

DO 

use caution to guard against electric shock.  Prevent body contact with grounded surfaces (i.e., pipes, radiators, ranges, 

refrigerators).

DO 

use correct voltage and proper extension cords.  Never carry tool by cord or yank it to disconnect it from receptacle.  Keep 

cord away from heat, oil and sharp edges.

DO 

always carry the machine with the motor stopped.

DO 

disconnect tools from power source when not in use, before servicing and when changing accessories.

DO 

carefully maintain and clean for better and safer performance.  Follow instructions for changing accessories.  Inspect tool 

cords periodically and, if damaged, have repaired by authorized service facility.

DO 

only cut in a straight line.

DO 

only saw as deep as the job specifications require.

DO 

always give a copy of this manual to the equipment user.  If you need extra copies, call TOLL FREE  1-800-288-5040.

SAFETY FIRST!

WARNINGS

DO’s AND DO NOT’s

WARNING:

.

FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING 

INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.

DO

Summary of Contents for TS 250 XL

Page 1: ... ...

Page 2: ...N CONTENTS Symbol Definitions 3 5 Hearing Hazard Warning 5 Dust Warning 6 Decal Descriptions and Locations 6 7 Safety Warnings DOs DO NOTs 8 9 Figures Figure 1 10 Figure 2 10 Figure 3 14 Figure 4 16 Instructions 1 Features 11 2 Benefits 11 3 Machine Set Up 11 13 4 Operating Procedure 13 5 Adjustable Lockbar With Depth Linking Protection 14 6 Manual Thermal Overload 14 7 Recommended Extension Cords...

Page 3: ...igatoire Du Casque Et Des Écouteurs Usar Casco De Protección Wear Breathing Protection Port obligatoire d un masque respiratoire protecteur Usar Máscara De Protección The Use Of Ear Protection Is Mandatory Port obligatoire da casque antibruit Es Obligatorio El Uso De Protección Auditiva Wear a Hard Hat Port Obligatoire Da Casque Antibruit Usar Casco Duro Wear Safety Shoes Port obligatoire des chau...

Page 4: ...ecciones De La Hoja En Su Sitio Keep Work Area Clean Well Lit Remove All Safety Hazards La Zone De Travail Doit Toujours Être Propre Bien Éclairée Et Ne Présenter Aucun Risque Mantenga Limpio El Sitio De Trabajo Bien Iluminado Elimine Todos Los Riesgos De Seguridad Dangerously High Noise Level Niveau De Bruit Dangereux Nivel De Ruido Elevadamente Peligroso Pay Extreme Attention To The Care And Pro...

Page 5: ...ler Only Les réparations ne peuvent être exécutées que par un distributeur agréé Las Reparaciones Deben Ser Efectuadas Únicamente Por Un Distribuidor Autorizado Diamond Blade Disque diamanté Sierra Diamantada Blade Diameter Diamètre De Disque Diámetro De La Hoja Pulley Diameter Diamètre De Poulie Diámetro De La Correa Number of Revolutions Per Minute Rotational Speed Nombre De Tours Minutes Vitess...

Page 6: ...eath including chronic bronchitis silicosis and pulmo nary fibrosis from exposure to silica These diseases may be fatal Skin irritation and rash and Cancer according to NTP and IARC National Toxicology Program International Agency for Research on Cancer Take precautionary steps Avoid inhalation of and skin contact with dust mist and fumes Wet cut when feasible to minimize dust Wear and ensure that...

Page 7: ...DECALS LOCATIONS ETIQUETAS Y SU UBICACIÓN AUTOCOLLANTS ET LEURS EMPLACEMENTS 542 19 07 40 x2 Location Both Sides of Pan 542 19 07 39 Location Front of Pan 542 19 07 36 Location Rip Guide 504 04 02 01 x2 Location Front Top Corner of Blade Guard ...

Page 8: ... DO establish a training program for all operators of this machine DO clear the work area of unnecessary people Never allow anyone to stand in front of or behind the blade while the motor is running DO make sure the blade is not contacting anything before starting the motor DO use caution when lifting and transporting this machine DO always tie down the machine when transporting DO use caution and...

Page 9: ...on DO NOT operate this machine in an enclosed area unless it is properly vented DO NOT operate this machine in the vicinity of anything that is flammable Sparks could cause a fire or an explosion DO NOT allow blade exposure from the guard to be more than 180 degrees DO NOT operate this machine with the belt guard or blade guard removed DO NOT operate this machine unless you are specifically traine...

Page 10: ...top U Set Collar V Adjustable Postion Limiter W Torsion Spring W1 W2 X Capscrew Tension Adjuster Y Tension Adjuster Z Roll Pin Tension Adjuster AA Capscrew Lockbar Adjustment Major Assemblies in Shipping Carton 1 Cutting Head Assembly Includes Water Tube Assembly L 2 Frame Assembly 3 Water Pan Assembly 4 Conveyor CartAssembly 4 with Rip Fence S included 5 Water Pump and Accessory Carton In cludes ...

Page 11: ... and all safety hazards removed 1 Features 2 Benefits 3 Machine Set Up The new improved blade guard offers simplified blade installation and removal maximum 10 254mm blade capacity The external water tube assembly L is removable for easy maintenance 1 1 2 HP High Torque HT 115V 60 1 motor on standard saw The dependable high volume submersible coolant pump features a screened intake The motor and p...

Page 12: ...extra tension is needed Water Pump Assembly 5 Set up 1 Remove the Water Pump H Hose Barb J the Water Control Valve K and Water Tube Assembly L from their carton Thread the Hose Barb J on the water pump outlet hand tighten 2 Slide the Control Valve K onto the flexible plastic tubing and push the open end onto the Hose Barb J 3 Set the Water Pump Assembly 5 in the deep end of the pan beneath the bel...

Page 13: ...ing extra long cuts up to 31 adjust cart stop to allow for extended travel WARNING Read the Operating Procedure completely before operating your tile saw Take into account the working conditions from the health and safety point of view Always pay extreme care and attention to the preparation of the machine before starting Remove all wrenches and tools from the machine Always keeps blade guard in p...

Page 14: ...cks for the tile saw and any adjustments made must follow these procedures to ensure that the unit functions freely Adjustment tools required Carpenter s Square two 2 7 16 wrenches and 5 32 hex key 1 Check the Blade in Slot Alignment The Blade Q should be centered in the middle slot of Conveyor Cart 4 Set up your saw as described above and move the Conveyor Cart 4 back and forth from the front to ...

Page 15: ...nce alignment of one Rail has been made set the second Rail parallel to the first Traverse the Cart 4 back and forth along the rails and use it as a guide to locate the second rail parallel to the first Tighten the remaining 1 4 20 fasteners 5 Note Profiling usually takes several light passes to produce the best results Set lower each time until the desire depth has been reached 10 PLUNGE CUTTING ...

Page 16: ...F and un plug power cord before making any repairs or adjustments to your saw This tile saw is belt driven The standard unit uses a 6 groove Poly V Belt The tension is factory set but on oc casion it may be necessary to adjust the belt especially if it is being replaced Again adjust only with the saw turned off and unplugged Tools needed One 3 8 wrench two 1 2 wrenches one 3 8 Drive Extension x 8 ...

Page 17: ...p BULLNOSE MITRE GUIDE P N 542 05 10 30 This is a fixed guide that positions the tile for a 45 degree miter cut The Mitering Guide clamps to the backstop MITY MITRE GUIDE P N 542 05 01 02 This is a 45 degree fixture that has an adjustable clamp to hold the tile while miter cutting The Mitering Guide clamps to the backstop FOLDING STAND P N 542 05 10 41 This stable one piece stand brings a Husqvarn...

Page 18: ...ric Company For any motor servicing or warranty work the motor must be taken to a Baldor Authorized Service Center The Service Center nearest you can be found on the Internet under www balder com support If access to the Internet is not available contact us at the Customer Service listed on teh back cover of this manual ...

Page 19: ...19 Diagram 2 Wiring Diagram 542 00 06 05 1 5 HP 115V 208 230 60 1 ...

Page 20: ...20 NOTES NOTAS REMARQUE ...

Page 21: ...servicing or warranty work the motor must be taken to a Baldor Authorized Service Center The Service Center nearest you can be found on the Internet under www balder com support If access to the Internet is not available contact us at the Customer Service listed on teh back cover of this manual Corporate Office 17400 West 119th Street Olathe Kansas 66061 USA Customer Service 800 288 5040 Customer ...

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