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PROFILE WHEEL SET-UP AND USE

See Figure 1

The 

TS 250 XL 

is designed for use with a 

Husqvarna®

 6” 

Profile Wheel, such as P/N 542 62 10-81* (3/8” Radius)  

or 542 62 10-82* (1/2” Radius).

• 

Raise  the  blade  guard.    Remove  the  spindle  nut 

and outer flange.   Remove the tile saw blade if one 

has been installed.  (Refer to Section 5, Adjustable 

Lockbar,  if needed)

• 

Install  the  profile  wheel  onto  the  spindle  shaft  up 

against the inner flange with the working surface to 

the outside.

• 

Secure into place by reversing the outer flange and 

tightening the spindle nut.  Lower the Blade Guard 

(J) back down over the profile wheel.

• 

Locate the material for profiling:

1.  Set the edge of the part to be shaped parallel to 

the wheel.

2.  Locate the material under the wheel.  Pull the 

Conveyor Cart (4) with the material from under 

the wheel to set proper cutting height.

3.  Loosen  the  Locking  Knob  (F)  and  lower  the 

Cutting Head (1) so that the wheel just slightly 

makes contact with the material.

4.  Secure the Cutting Head (1) into position with 

the Locking Knob (F) for cutting.

 

Parallel Alignment for Sraight Cuts

 

The  Rails  determine  the  path  the  tile  on  the 

Conveyor  Cart  (4)  travels.  For  a  straight  cut, 

the Cart must then travel ‘Parallel’ to the plane 

(or side surface) of the Blade. The path of the 

Conveyor  Cart  (4)  must  then  be  modified  by 

adjusting the Rails to agin be Parallel to the side 

of the Blade. Slotted mounting holes in both ends 

of the Water Pan (2) are provided to allow for 

this adjustment.

 

Tip: Align only one Rail first; usually the Inner 

Rail. After one Rail is aligned the other is easily 

aligned using the Cart (4) as a guide. If moving 

the one end of the Rail is not enough to provide 

complete alignment, the other end can be moved 

in  the  opposite  direction  to  provide  additional 

Rail movement.

..

Slightly  loosen  all  1/4”-20  fasteners  (7/16” 

wrenches) locating the two Rails so that both 

rails  are  free  to  move.  Move  one  end  of  the 

Inner  Rail  until  the  square  remains  flush  with 

the Blade while the cart is moved to and fro as 

described above in 

Check Parallel Alignment

..

Tighten the fasteners of this rail and recheck the 

alignment. 

Once alignment of one Rail has been made set 

the second Rail parallel to the first. Traverse the 

Cart (4) back and forth along the rails and use 

it as a guide to locate the second rail parallel to 

the first. Tighten the remaining 1/4”-20 fasteners 

5.

  Note:

 Profiling usually takes several light passes 

to produce the best results.  Set lower each time 

until the desire depth has been reached.

10 

PLUNGE CUTTING

See Figures 1 & 2

Spring Force Adjustment:

Spring force can be adjusted by rotating Spring Tensioner  

(Y). Loosen the 3/8”-16 Bolt (X) and rotate Spring Tensioner 

(Y) to increase or decrease Spring Force.  Tighten Bolt to 

secure Tensioner to Pivot Shaft.  It may be necessary to 

slightly loosen the Bearing Caps (D) for proper and smooth 

operation.    By  loosening  Knob  (F),  Pivot  Head  can  be 

raised or lowered with minimal effort, depending on Spring 

Force adjustment. 

Limiting Cutting Head Movement:

.

An adjustable Head Position Limiter (V) is located on the 

underside of the Head platform and is used to locate the 

Blade in the center slot of the Cart and, along with the 

Lockbar, as a raise and lower Position limiter for the Cutting 

Head. See 

Cutting Head Adjustment; section 8

.

Before performing any maintenance, ALWAYS 

place  the  machine  on  a  level  surface  with 

the motor OFF and disconnect the electrical 

current.  Let the machine cool down!!

Your 

Husqvarna®

 tile saw is a ruggedly constructed 

11 

MAINTENANCE PROCEDURES

machine, engineered to give long, satisfactory performance.  

Simple daily maintenance and care will add to the life and 

productivity of your saw.  After each day’s use:  

CLEAN 

THE MACHINE!!

Turn off and unplug the saw before performing 

any maintenance.

Keep the cart top clean and free for cuttings.  To 

clean it, flush the top surface and grooves with 

water.

Drain, clean and refill the pan frequently. Flush 

the coolant system with plenty of water, then 

drain and refill the pan.

If the water flow stops, check the water pump 

to see if the shaft and impeller turn freely.  See 

the 

WATER  PUMP  TROUBLE-SHOOTING 

PROCEDURE 

section.

It is always good practice to clean your tile saw 

after each day’s use.  Drain the water and clean 

out the pan.  Clean the rails.  Before storing, it is 

good practice to wipe or spray rails with water-

soluble oil (like, WD-40 or equivalent).

Entrust all repairs to your authorized dealer 

only.

Summary of Contents for TS 250 XL

Page 1: ... ...

Page 2: ...N CONTENTS Symbol Definitions 3 5 Hearing Hazard Warning 5 Dust Warning 6 Decal Descriptions and Locations 6 7 Safety Warnings DOs DO NOTs 8 9 Figures Figure 1 10 Figure 2 10 Figure 3 14 Figure 4 16 Instructions 1 Features 11 2 Benefits 11 3 Machine Set Up 11 13 4 Operating Procedure 13 5 Adjustable Lockbar With Depth Linking Protection 14 6 Manual Thermal Overload 14 7 Recommended Extension Cords...

Page 3: ...igatoire Du Casque Et Des Écouteurs Usar Casco De Protección Wear Breathing Protection Port obligatoire d un masque respiratoire protecteur Usar Máscara De Protección The Use Of Ear Protection Is Mandatory Port obligatoire da casque antibruit Es Obligatorio El Uso De Protección Auditiva Wear a Hard Hat Port Obligatoire Da Casque Antibruit Usar Casco Duro Wear Safety Shoes Port obligatoire des chau...

Page 4: ...ecciones De La Hoja En Su Sitio Keep Work Area Clean Well Lit Remove All Safety Hazards La Zone De Travail Doit Toujours Être Propre Bien Éclairée Et Ne Présenter Aucun Risque Mantenga Limpio El Sitio De Trabajo Bien Iluminado Elimine Todos Los Riesgos De Seguridad Dangerously High Noise Level Niveau De Bruit Dangereux Nivel De Ruido Elevadamente Peligroso Pay Extreme Attention To The Care And Pro...

Page 5: ...ler Only Les réparations ne peuvent être exécutées que par un distributeur agréé Las Reparaciones Deben Ser Efectuadas Únicamente Por Un Distribuidor Autorizado Diamond Blade Disque diamanté Sierra Diamantada Blade Diameter Diamètre De Disque Diámetro De La Hoja Pulley Diameter Diamètre De Poulie Diámetro De La Correa Number of Revolutions Per Minute Rotational Speed Nombre De Tours Minutes Vitess...

Page 6: ...eath including chronic bronchitis silicosis and pulmo nary fibrosis from exposure to silica These diseases may be fatal Skin irritation and rash and Cancer according to NTP and IARC National Toxicology Program International Agency for Research on Cancer Take precautionary steps Avoid inhalation of and skin contact with dust mist and fumes Wet cut when feasible to minimize dust Wear and ensure that...

Page 7: ...DECALS LOCATIONS ETIQUETAS Y SU UBICACIÓN AUTOCOLLANTS ET LEURS EMPLACEMENTS 542 19 07 40 x2 Location Both Sides of Pan 542 19 07 39 Location Front of Pan 542 19 07 36 Location Rip Guide 504 04 02 01 x2 Location Front Top Corner of Blade Guard ...

Page 8: ... DO establish a training program for all operators of this machine DO clear the work area of unnecessary people Never allow anyone to stand in front of or behind the blade while the motor is running DO make sure the blade is not contacting anything before starting the motor DO use caution when lifting and transporting this machine DO always tie down the machine when transporting DO use caution and...

Page 9: ...on DO NOT operate this machine in an enclosed area unless it is properly vented DO NOT operate this machine in the vicinity of anything that is flammable Sparks could cause a fire or an explosion DO NOT allow blade exposure from the guard to be more than 180 degrees DO NOT operate this machine with the belt guard or blade guard removed DO NOT operate this machine unless you are specifically traine...

Page 10: ...top U Set Collar V Adjustable Postion Limiter W Torsion Spring W1 W2 X Capscrew Tension Adjuster Y Tension Adjuster Z Roll Pin Tension Adjuster AA Capscrew Lockbar Adjustment Major Assemblies in Shipping Carton 1 Cutting Head Assembly Includes Water Tube Assembly L 2 Frame Assembly 3 Water Pan Assembly 4 Conveyor CartAssembly 4 with Rip Fence S included 5 Water Pump and Accessory Carton In cludes ...

Page 11: ... and all safety hazards removed 1 Features 2 Benefits 3 Machine Set Up The new improved blade guard offers simplified blade installation and removal maximum 10 254mm blade capacity The external water tube assembly L is removable for easy maintenance 1 1 2 HP High Torque HT 115V 60 1 motor on standard saw The dependable high volume submersible coolant pump features a screened intake The motor and p...

Page 12: ...extra tension is needed Water Pump Assembly 5 Set up 1 Remove the Water Pump H Hose Barb J the Water Control Valve K and Water Tube Assembly L from their carton Thread the Hose Barb J on the water pump outlet hand tighten 2 Slide the Control Valve K onto the flexible plastic tubing and push the open end onto the Hose Barb J 3 Set the Water Pump Assembly 5 in the deep end of the pan beneath the bel...

Page 13: ...ing extra long cuts up to 31 adjust cart stop to allow for extended travel WARNING Read the Operating Procedure completely before operating your tile saw Take into account the working conditions from the health and safety point of view Always pay extreme care and attention to the preparation of the machine before starting Remove all wrenches and tools from the machine Always keeps blade guard in p...

Page 14: ...cks for the tile saw and any adjustments made must follow these procedures to ensure that the unit functions freely Adjustment tools required Carpenter s Square two 2 7 16 wrenches and 5 32 hex key 1 Check the Blade in Slot Alignment The Blade Q should be centered in the middle slot of Conveyor Cart 4 Set up your saw as described above and move the Conveyor Cart 4 back and forth from the front to ...

Page 15: ...nce alignment of one Rail has been made set the second Rail parallel to the first Traverse the Cart 4 back and forth along the rails and use it as a guide to locate the second rail parallel to the first Tighten the remaining 1 4 20 fasteners 5 Note Profiling usually takes several light passes to produce the best results Set lower each time until the desire depth has been reached 10 PLUNGE CUTTING ...

Page 16: ...F and un plug power cord before making any repairs or adjustments to your saw This tile saw is belt driven The standard unit uses a 6 groove Poly V Belt The tension is factory set but on oc casion it may be necessary to adjust the belt especially if it is being replaced Again adjust only with the saw turned off and unplugged Tools needed One 3 8 wrench two 1 2 wrenches one 3 8 Drive Extension x 8 ...

Page 17: ...p BULLNOSE MITRE GUIDE P N 542 05 10 30 This is a fixed guide that positions the tile for a 45 degree miter cut The Mitering Guide clamps to the backstop MITY MITRE GUIDE P N 542 05 01 02 This is a 45 degree fixture that has an adjustable clamp to hold the tile while miter cutting The Mitering Guide clamps to the backstop FOLDING STAND P N 542 05 10 41 This stable one piece stand brings a Husqvarn...

Page 18: ...ric Company For any motor servicing or warranty work the motor must be taken to a Baldor Authorized Service Center The Service Center nearest you can be found on the Internet under www balder com support If access to the Internet is not available contact us at the Customer Service listed on teh back cover of this manual ...

Page 19: ...19 Diagram 2 Wiring Diagram 542 00 06 05 1 5 HP 115V 208 230 60 1 ...

Page 20: ...20 NOTES NOTAS REMARQUE ...

Page 21: ...servicing or warranty work the motor must be taken to a Baldor Authorized Service Center The Service Center nearest you can be found on the Internet under www balder com support If access to the Internet is not available contact us at the Customer Service listed on teh back cover of this manual Corporate Office 17400 West 119th Street Olathe Kansas 66061 USA Customer Service 800 288 5040 Customer ...

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