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6

Check that the water-cooling coupling matches the speci-

fications. See section 9 Technical specifications.

Set up a barrier or signs around the working area to

prevent any unauthorised personnel from being injured

or disturbing the operator while working.

Check the belt tension as described in section 5.5. Adjust

if necessary using the belt tensioning screw. Turning

clockwise tightens the belts.

Before you start cutting, plan your work and clearly mark

out the area you intend to cut so that you can carry out

the work without risk of injury or damage to the machine.

See figure 3.1. 

To avoid interruptions and inconvenience during cutting,

plan your work so that you fit the blade on the most suita-

ble side of the saw right from the start.

Check that you have the correct diamond blade for the

FS800 E/EM and the material you intend to cut. See

section 9 Technical specifications.

Check the direction of rotation before fitting the blade.

Raise the blade guard on the side where you want to fit

the blade. Secure the blade guard with the retaining

strap. Connect the power cable and press the switch to

start the machine. Check that the blade flange rotates in

the direction shown by the arrow on the blade guard. If

the flange rotates in the wrong direction, turn off the

switch to stop the machine, then unplug the power cable

from the machine. Turn the phase inverter in the socket.

Stop the machine as described above and recheck. 

Check that the blade is not worn; each of the diamond

segments must project at least 1 mm. They must also be

wider than the body of the blade. See figure 6.3.

Check that none of the diamond segments is damaged.

Fit the blade so that the arrow on the body of the blade

matches the direction of rotation of the shaft.  Tighten

the blade flange using the pin spanner supplied, while

using the other spanner to prevent the blade shaft from

turning. See the instructions in section 6, Fitting and

replacing diamond blades. See figure 6.1.

Lower the blade guard over the blade.

Check that the blade is straight by turning the blade by

hand and measuring the gap between the blade and the

blade guard. If the blade is misaligned or uneven it must

be replaced. 

Check that both the blade guard and the blade flange

guard are correctly fitted, then lower them. 

Make sure the emergency stop is not deactivated. The

emergency stop must not be deactivated during operation.

Before starting the floor saw, raise the blade so that it

rotates without touching the surface.

Connect the power cable to the power socket.

Connect the water-cooling hose to the coupling that runs

from the blade guard.

Check that the water supply is adequate and that the

nozzle is not blocked.

Make sure that the power cable and water-cooling hose

from the floor saw will not get trapped underneath or in

front of the machine when you start up or during cutting.

Use the safety equipment specified in the safety precau-

tions on page 5.

Figure 3.1.

4. Starting and operating

Before starting and operating the saw follow the steps in

section 3.

Lower the alignment guide and adjust it so that the tip of

the guide and the saw blade are in line.

Release the parking brake.

Line up the floor saw with the cutting line you have

marked on the floor.

Clear away any objects from the path of the machine that

could damage the machine or the surroundings.

Check that there are no unauthorised people inside the

working area, i.e. 4 metres in front of and to the side of

the machine.

Make sure that anyone who has to remain nearby is

wearing hearing protection.

Check that the saw blade rotates freely.

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WARNING

Make sure that you are not
working on a floor that could
give way underneath you.

WARNING

Do not cut on a steep
incline as the blade
could jam.

WARNING

Do not use the saw where
there is a risk of collapse.

Summary of Contents for FS 800 E

Page 1: ...HUSQVARNA CONSTRUCTION PRODUCTS Operator s manual FS 800 E FS 800 EM Please read the Operator s manual carefully and make sure you understand the instructions before using the machine English ...

Page 2: ... E EM floor saw having serial numbers 01001 onwards is manufactured in compliance with the Council s machinery directive 98 37 EG low voltage directive 73 23 EEG and EMC directive 89 336 EEG including amendments and that the following standards were used for guidance EN 55 014 1 EN 55 014 2 EN 61 000 3 2 EN 50 144 1 Jönköping 1 February 2001 Christer Carlberg CEO ...

Page 3: ...ions 4 Description and purpose 4 Safety precautions 5 Rating plates warning signs and their meanings 5 Preparations before starting 5 Starting and operating 6 Maintenance 7 Fitting and replacing diamond blades 8 Lifting and transport 9 Troubleshooting 9 Technical specifications Noise and vibration measurement 10 Parts list Appendix 1 11 Exploded diagram Appendix 2 13 ...

Page 4: ...ided as shown in figure 1 1 5 The floor saw is equipped with a water cooling system as shown in figure 1 2 2 to ensure effective cooling of the diamond blade and prevent dust formation The FS800 E EM floor saw has the following controls Height adjustment wheel as shown in figure 1 1 1 Blade shaft as shown in figure 1 1 2 Alignment guide for cutting a straight line as shown in figure 1 1 4 Adjuster...

Page 5: ...e equipment and should wear protective clothing See following page Do not wear loose fitting clothes that could catch on the machine or its moving parts Anyone who has to remain nearby during cutting must wear hearing protection Do not tilt twist or carry the floor saw when the blade is turning 2 1 Warning signs and their locations The machine rating plate is located on the right side of the frame...

Page 6: ...e by hand and measuring the gap between the blade and the blade guard If the blade is misaligned or uneven it must be replaced Check that both the blade guard and the blade flange guard are correctly fitted then lower them Make sure the emergency stop is not deactivated The emergency stop must not be deactivated during operation Before starting the floor saw raise the blade so that it rotates with...

Page 7: ...any maintenance repairs or servicing Clean the machine after completing a series of cuts Note Avoid spraying water at the electric motor and wiring Lubricate the blade shaft bearing at the end of each day s use During intensive cutting the blade shaft must be lubricated several times a day Always use high quality water resistant grease Lubricate all other grease points at least once a week or more...

Page 8: ...Fit the blade NOTE Direction of rotation See arrow on body of blade Use the smaller of the two spanners supplied to prevent the blade shaft from turning and use the larger spanner to undo or tighten the blade flange nut See figure 6 1 Lower the blade guard Figure 6 1 6 1 1 Spanner for holding shaft 6 1 2 Pin spanner for blade flange 6 1 3 Outer blade flange 6 1 4 Diamond blade 6 1 5 Pulley shaft a...

Page 9: ...Figure 7 2 Figure 7 2 Parking brake applied Figure 7 3 Figure 7 3 Parking brake released 8 Troubleshooting WARNING Before attempting to fix a fault you must make sure that the power cables are disconnected to prevent the machine from starting up while you are working If there is a fault with the machine check first whether it matches any of the faults described in the troubleshooting chart below I...

Page 10: ...O 744 dB A Noise noise pressure 84 8 Lp rel 0µPa at ear during operation B A Vibration according to 0 8 m s2 H A ISO 7505 10 ___________________________________________________________________________________________________________________________________________________________________________________ FAULT CAUSE REMEDY Blade turns wrong way Phases from power cable are inverted Change polarity u...

Page 11: ...ve 33 501352101 1 Shaft guard 34 501356501 1 Cutting block 35 501353801 1 Bracket 36 531072159 2 Screw M12x30 M6S 8 8 FZB 37 531072109 1 Shaft 235x20 38 501352201 1 Motor block 39 531072176 1 Electric motor 7 5 kW FS800 E 40 531072052 1 Lifting eye 41 531072146 4 Nut M12 M6M GR8 FZB 42 531072135 4 Spring washer FBB 12 2 43 531072133 4 Washer SRB 12 5 FZB 44 531072162 4 Screw M12x45 M6S 8 8 FZB 45 ...

Page 12: ...107 531072151 2 Tube 6x30 CP 108 531072125 1 Control wheel shaft 109 531072144 2 Nut M8 M6M GR8 FZB 110 531072126 2 Knob 111 531072155 2 Screw M8x40 M6S 8 8 FZB 112 531072137 4 Hex head screw M6x20 MC6 S8 8 FZB 113 531072127 2 Chain tensioner 114 531072132 2 Washer SRB 11 FZB 115 531072139 2 Locking nut M10 nylon 116 531072130 2 Washer SRB 7 FZB 117 531072143 2 Nut M6 M6M GR8 FZB 118 531072128 1 D...

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Page 15: ...www husqvarnacp com 5040594 02 2007 06 07 ...

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