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Check your safety equipment and any protective clothing

you are wearing.

Apply the parking brake.

If the machine is fitted with a base plate (optional acces-

sory). Lower the base plate by raising the safety catch.

Turn on the cooling water to provide adequate cooling

and prevent dust formation.

Release the parking brake, while holding the guide hand-

le on the machine with your other hand.

Turn the height adjustment wheel clockwise to lower the

blade to a depth that is suitable for the material you are

cutting, but no less than 20 mm.

Cut a guide slot at this depth, moving steadily along your

marked line. When you have completed the guide slot,

turn the wheel to raise the blade, turn off the cooling

water and stop the saw by pressing the red switch. Drag

the machine back to the starting point.

Realign the floor saw with the guide slot with the aid of

the alignment guide, then start the machine as described

above.

Lower the saw blade to a suitable depth. The right cutting

depth depends on the composition of the floor and the

cutting speed. Generally, if the floor saw tries to climb up

out of the slot then the cutting depth is too deep and/or

the cutting speed is too high. The floor saw must not be

advanced so fast that the blade tries to climb out of the

slot. Adjust the cutting depth.

Advance the machine smoothly and methodically, making

sure that the alignment guide always follows the guide

slot. 

5. Maintenance

NOTE! Always disconnect the power cables before carrying out

any maintenance, repairs or servicing.

Clean the machine after completing a series of cuts. Note!

Avoid spraying water at the electric motor and wiring.

Lubricate the blade shaft bearing at the end of each day's

use. During intensive cutting the blade shaft must be

lubricated several times a day. Always use high quality

water-resistant grease. 

Lubricate all other grease points at least once a week, or

more often if necessary. See figures 5.1.1-4 and 5.4.1-2.

Grease the wheel bearings as necessary. See figure 5.1.5.

The safety devices are provided for your safety, so it is

extremely important that you check all safety equipment

regularly. If you discover a fault, contact your supplier.

NOTE! Do not start the saw if you know that any of the

machine's safety devices is faulty.

Keep the machine's drive belts free of oil, dirt and dust.

Check the belt tension regularly as described below. If the

belts require tensioning, use the adjuster screw in front of

the drive motor. Turn this clockwise to tighten the belts.

See figures 5.2.2 and 5.3.

Check the condition of the diamond blade regularly to

make sure it is not damaged or worn down. Replace the

blade when the segments are worn down or have become

narrower than the body of the blade. 

Check that the water supply is working correctly. If not,

clean the nozzle. See figure 5.2.1.

Regularly check that electrical wiring and couplings are in

good condition and that all screws are tight.

Figure 5.1

5.1.1-4 Bearing housing grease points

5.1.5. Wheel bearings

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Summary of Contents for FS 800 E

Page 1: ...HUSQVARNA CONSTRUCTION PRODUCTS Operator s manual FS 800 E FS 800 EM Please read the Operator s manual carefully and make sure you understand the instructions before using the machine English ...

Page 2: ... E EM floor saw having serial numbers 01001 onwards is manufactured in compliance with the Council s machinery directive 98 37 EG low voltage directive 73 23 EEG and EMC directive 89 336 EEG including amendments and that the following standards were used for guidance EN 55 014 1 EN 55 014 2 EN 61 000 3 2 EN 50 144 1 Jönköping 1 February 2001 Christer Carlberg CEO ...

Page 3: ...ions 4 Description and purpose 4 Safety precautions 5 Rating plates warning signs and their meanings 5 Preparations before starting 5 Starting and operating 6 Maintenance 7 Fitting and replacing diamond blades 8 Lifting and transport 9 Troubleshooting 9 Technical specifications Noise and vibration measurement 10 Parts list Appendix 1 11 Exploded diagram Appendix 2 13 ...

Page 4: ...ided as shown in figure 1 1 5 The floor saw is equipped with a water cooling system as shown in figure 1 2 2 to ensure effective cooling of the diamond blade and prevent dust formation The FS800 E EM floor saw has the following controls Height adjustment wheel as shown in figure 1 1 1 Blade shaft as shown in figure 1 1 2 Alignment guide for cutting a straight line as shown in figure 1 1 4 Adjuster...

Page 5: ...e equipment and should wear protective clothing See following page Do not wear loose fitting clothes that could catch on the machine or its moving parts Anyone who has to remain nearby during cutting must wear hearing protection Do not tilt twist or carry the floor saw when the blade is turning 2 1 Warning signs and their locations The machine rating plate is located on the right side of the frame...

Page 6: ...e by hand and measuring the gap between the blade and the blade guard If the blade is misaligned or uneven it must be replaced Check that both the blade guard and the blade flange guard are correctly fitted then lower them Make sure the emergency stop is not deactivated The emergency stop must not be deactivated during operation Before starting the floor saw raise the blade so that it rotates with...

Page 7: ...any maintenance repairs or servicing Clean the machine after completing a series of cuts Note Avoid spraying water at the electric motor and wiring Lubricate the blade shaft bearing at the end of each day s use During intensive cutting the blade shaft must be lubricated several times a day Always use high quality water resistant grease Lubricate all other grease points at least once a week or more...

Page 8: ...Fit the blade NOTE Direction of rotation See arrow on body of blade Use the smaller of the two spanners supplied to prevent the blade shaft from turning and use the larger spanner to undo or tighten the blade flange nut See figure 6 1 Lower the blade guard Figure 6 1 6 1 1 Spanner for holding shaft 6 1 2 Pin spanner for blade flange 6 1 3 Outer blade flange 6 1 4 Diamond blade 6 1 5 Pulley shaft a...

Page 9: ...Figure 7 2 Figure 7 2 Parking brake applied Figure 7 3 Figure 7 3 Parking brake released 8 Troubleshooting WARNING Before attempting to fix a fault you must make sure that the power cables are disconnected to prevent the machine from starting up while you are working If there is a fault with the machine check first whether it matches any of the faults described in the troubleshooting chart below I...

Page 10: ...O 744 dB A Noise noise pressure 84 8 Lp rel 0µPa at ear during operation B A Vibration according to 0 8 m s2 H A ISO 7505 10 ___________________________________________________________________________________________________________________________________________________________________________________ FAULT CAUSE REMEDY Blade turns wrong way Phases from power cable are inverted Change polarity u...

Page 11: ...ve 33 501352101 1 Shaft guard 34 501356501 1 Cutting block 35 501353801 1 Bracket 36 531072159 2 Screw M12x30 M6S 8 8 FZB 37 531072109 1 Shaft 235x20 38 501352201 1 Motor block 39 531072176 1 Electric motor 7 5 kW FS800 E 40 531072052 1 Lifting eye 41 531072146 4 Nut M12 M6M GR8 FZB 42 531072135 4 Spring washer FBB 12 2 43 531072133 4 Washer SRB 12 5 FZB 44 531072162 4 Screw M12x45 M6S 8 8 FZB 45 ...

Page 12: ...107 531072151 2 Tube 6x30 CP 108 531072125 1 Control wheel shaft 109 531072144 2 Nut M8 M6M GR8 FZB 110 531072126 2 Knob 111 531072155 2 Screw M8x40 M6S 8 8 FZB 112 531072137 4 Hex head screw M6x20 MC6 S8 8 FZB 113 531072127 2 Chain tensioner 114 531072132 2 Washer SRB 11 FZB 115 531072139 2 Locking nut M10 nylon 116 531072130 2 Washer SRB 7 FZB 117 531072143 2 Nut M6 M6M GR8 FZB 118 531072128 1 D...

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Page 15: ...www husqvarnacp com 5040594 02 2007 06 07 ...

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