Husqvarna FC 250 Page 79 Owner'S Manual Download

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11 SERVICE WORK ON THE CHASSIS

F00058-10

–

Inject the liquid into the system only until it emerges from drill
hole

of the master cylinder without bubbles.

–

Now and then, extract fluid from the master cylinder reservoir
to prevent overflow.

–

Tighten the bleeder screw and remove the bleeding syringe
with the hose.

–

Correct the fluid level of the hydraulic clutch.
Guideline

Fluid level below container
rim

4 mm (0.16 in)

–

Position the cover with the membrane. Mount and tighten the
screws.

Summary of Contents for FC 250

Page 1: ...OWNER S MANUAL 2018 FC 250 Art no 3402166en ...

Page 2: ......

Page 3: ...vices designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcycles accepts no liability for delivery options devi ations from illustrations and descriptions as well as misprints and other errors The models portrayed partly contain special equipment that doe...

Page 4: ...stand 20 6 15 Service hour counter 20 7 PREPARING FOR USE 21 7 1 Advice on first use 21 7 2 Running in the engine 22 7 3 Starting power of lithium ion batteries at low temperatures 23 7 4 Preparing the vehicle for difficult riding conditions 23 7 5 Preparing vehicle for rides on dry sand 23 7 6 Preparing vehicle for rides on wet sand 24 7 7 Preparing vehicle for rides on wet and muddy circuits 25 ...

Page 5: ...er and air filter box 62 11 27 Removing the main silencer 63 11 28 Installing the main silencer 63 11 29 Changing the glass fiber yarn filling of the main silencer 64 11 30 Removing the right side cover 64 11 31 Installing the right side cover 65 11 32 Removing the fuel tank 65 11 33 Installing the fuel tank 67 11 34 Checking for chain dirt accumulation 68 11 35 Cleaning the chain 68 11 36 Checkin...

Page 6: ...er 115 16 8 Adjusting the basic position of the shift lever 115 17 SERVICE WORK ON THE ENGINE 116 17 1 Changing the fuel screen 116 17 2 Checking the engine oil level 117 17 3 Changing the engine oil and oil filter cleaning the oil screen 118 17 4 Adding engine oil 120 18 CLEANING CARE 121 18 1 Cleaning the motorcycle 121 19 STORAGE 123 19 1 Storage 123 19 2 Putting into operation after storage 12...

Page 7: ...l be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step Indicates the end of an activity including potential rework 1 2 Formats used The typographical formats used in this document are explained below ...

Page 8: ...hicle safely Therefore read this manual carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info The vehicle has various information and warning labels at prominent locations Do not remove informa tion warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 4 Degrees of risk and symbols Danger ...

Page 9: ...anger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient v...

Page 10: ...use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environmental con sciousness and respect the rights of others When disposing of used oil other operating and auxiliary fluids and used components comply with the laws and regulations of the respective country Be...

Page 11: ...re specified in parentheses in the descrip tions Your authorized Husqvarna Motorcycles dealer will be glad to advise you The current Husqvarna Motorcycles accessories for your vehicle are available from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfec...

Page 12: ...dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Page 13: ... vehicle front left example S02006 10 1 Hand brake lever p 15 2 Fork air pressure adjustment 3 Clutch lever p 15 4 Filler cap 5 Plug in stand p 20 6 Air filter box cover 7 Cold start button p 18 8 Engine number p 13 9 Shift lever p 19 ...

Page 14: ...02007 10 1 Kill switch p 16 2 Electric starter button p 16 3 Throttle grip p 15 4 Fork compression adjustment 5 Fork article number p 13 6 Foot brake lever p 20 7 Engine oil level viewer 8 Shock absorber compression adjustment 9 Shock absorber rebound adjustment ...

Page 15: ... ing head 5 2 Type label 401946 10 The type label 1 is fixed to the front of the steering head 5 3 Engine number H01047 10 The engine number 1 is embossed on the left side of the engine over the engine sprocket 5 4 Fork article number 401947 10 The fork article number 1 is stamped on the inside of the axle clamp ...

Page 16: ...5 SERIAL NUMBERS 14 5 5 Shock absorber article number 0 0 1 1 401948 10 The shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side ...

Page 17: ...ing 6 2 Hand brake lever F00039 10 Option Brembo The hand brake lever 1 is fitted on the right side of the han dlebar S01892 10 Option Magura The hand brake lever 1 is fitted on the right side of the han dlebar The front brake is engaged using the hand brake lever 6 3 Throttle grip S01893 10 The throttle grip 1 is fitted on the right side of the handlebar ...

Page 18: ...n basic position Electric starter button pressed In this position the elec tric starter is actuated 6 6 Combination switch H01181 10 The combination switch is fitted on the left side of the handlebar Possible states 1 STANDARD STANDARD mapping is activated when LED 1 lights up 1TC STANDARD with TC STANDARD mapping with traction control is activated when LED 1 and TC light up 2 ADVANCED ADVANCED ma...

Page 19: ...articularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the ey...

Page 20: ...ture is low To help the engine burn the increased amount of fuel it must be supplied with additional oxygen by pushing the cold start button After briefly opening up the throttle and then releasing the throttle grip again or turning the throttle grip towards the front the cold start button returns to its original position Info Check whether the cold start button has returned to its basic position ...

Page 21: ...o start than an engine with the idle speed set incorrectly The idle speed is adjusted with idle speed adjusting screw 1 Increase the idle speed by turning the idle speed adjusting screw clockwise Decrease the idle speed by turning the idle speed adjusting screw counterclockwise 6 12 Shift lever 401950 10 Shift lever 1 is mounted on the left of the engine 401950 13 The gear positions can be seen in...

Page 22: ...eel spindle The plug in stand is used to park the motorcycle Info Remove the plug in stand before starting on a trip 6 15 Service hour counter K00483 10 The service hour counter 1 is fitted in front of the handlebar It shows the total number of service hours of the engine The service hour counter begins counting when the engine is started and stops when the engine is switched off Info It is not po...

Page 23: ...idents An unadapted riding style impairs the handling characteristic Adapt your riding speed to the road conditions and your riding ability Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously ...

Page 24: ...ehicle so that you can help each other Try also to ride as slowly as possible and in a standing position to get a better feeling for the motorcycle Do not make any off road trips that exceed your ability and experience Hold the handlebar firmly with both hands and keep your feet on the footrests when riding Do not take luggage along Do not exceed the maximum permissible weight and the maximum perm...

Page 25: ...s the battery warms up 7 4 Preparing the vehicle for difficult riding conditions Info Use of the vehicle under difficult conditions such as on sand or on wet and muddy surfaces can lead to considerably more rapid wear of components such as the drive train brake system or suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service Clean th...

Page 26: ...ins carefully Condition Regular use in sand Change the piston every 20 operating hours 7 6 Preparing vehicle for rides on wet sand 102137 01 Fit a rain cover on the air filter Waterproofing device for air filter 79006921000 Info Observe the fitting instructions for Husqvarna Motor cycles accessories 600868 01 Clean the chain Mount the steel sprocket Tip Do not grease the chain Clean the radiator f...

Page 27: ...paring vehicle for high temperatures or slow riding 600868 01 Adjust the secondary drive to the road conditions Info The engine oil heats up quickly when the clutch is operated frequently due to an excessively high sec ondary ratio Clean the chain Clean the radiator fins Straighten bent radiator fins carefully Check the coolant level p 107 7 9 Preparing vehicle for low temperatures or snow 102137 ...

Page 28: ...ondition p 99 Check the tire air pressure p 99 Check the spoke tension p 100 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair riding safety Clean the dust boots of the fork legs p 47 Bleed the fork legs p 46 Check the air filter Check the settings of all controls and ensure that they can be operated smoothly Check all screws nuts and hose clamps regu...

Page 29: ...cess the malfunction indi cator lamp lights up 8 3 Activating launch control Info The launch control helps the rider to generate optimum motorcycle acceleration at the beginning of a race The maximum speed of the engine with the throttle valve fully opened full throttle is reduced After the start it is gradually increased up to the maximum engine speed The rider opens the throttle fully throughout...

Page 30: ...ction control is switched off the rear wheel may spin more during high acceleration and on sur faces with low grip Traction control can be switched on or off during the ride The setting most recently selected is activated again when restarting H01179 11 Press button TC to switch the traction control on or off Guideline Engine speed 4 000 rpm The TC LED lights up when the traction control is acti v...

Page 31: ...requent and longer slipping of the clutch As a result the engine oil engine and cooling system heat up Ride at a low engine speed instead of at a high engine speed with a slipping clutch 8 7 Applying the brakes Warning Danger of accidents Excessively forceful application of the brakes blocks the wheels Adjust application of the brakes to the respective riding situation and riding surface condition...

Page 32: ... components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down bef...

Page 33: ...with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In s...

Page 34: ...ING INSTRUCTIONS 32 A A 401522 10 Fill the fuel tank with fuel up to measurement A Guideline Measurement of A 35 mm 1 38 in Super unleaded ROZ 95 RON 95 PON 91 p 138 7 l 1 8 US gal Close the filler cap p 18 ...

Page 35: ...ck the swingarm p 73 Check the swingarm bearing for play Check the heim joint for play Check the shock absorber linkage Check the tire condition p 99 Check the tire air pressure p 99 Check the wheel bearing for play Check the wheel hubs Check the rim run out Check the spoke tension p 100 Check the chain rear sprocket engine sprocket and chain guide p 71 Check the chain tension p 69 Grease all movi...

Page 36: ...very 100 operating hours Every 50 operating hours Once after 20 operating hours Once after 10 operating hours Change the front brake fluid Change the rear brake fluid Change the hydraulic clutch fluid p 76 Lubricate the steering head bearing p 54 Service the fork Service the shock absorber Change the fuel filter Perform minor engine service including removing and installing the engine Change the s...

Page 37: ...suspension WP Performance Systems AER 48 is used in the fork In this system suspension is located in the left fork leg and damping in the right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improved In normal driving mode suspension is provided exclusively by a...

Page 38: ...though the transition between high speed and low speed is gradual Thus changes in the high speed range affect the compression damping in the low speed range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will fly off if the shock absorber is disassembled incor rectly The shock absorber is filled with highly c...

Page 39: ... an open end wrench turn adjusting screw 1 clock wise all the way Info Do not loosen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Compression damping high speed Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Info Turn clockwise to increase damping turn counter clockwise to reduce damping 10 6 Adjusting the rebound damping of the shoc...

Page 40: ...3 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping 10 7 Measuring the rear wheel sag unloaded Preparatory work Raise the motorcycle with a lift stand p 46 402415 10 Main work Position the sag gauge in the rear axle and measure the distance to marking SAG on the rear fender Sag gauge 00029090500 Pin for sag gauge 00029990010 Note down the value as dimension A ...

Page 41: ...pretension of the shock absorber p 40 10 9 Checking the riding sag of the shock absorber 402417 10 Measure distance A of rear wheel unloaded p 38 With another person holding the motorcycle the rider wear ing full protective clothing sits on the seat in a normal sitting position feet on footrests and bounces up and down a few times The rear wheel suspension levels out Another person again measures ...

Page 42: ...nd p 46 Remove the shock absorber p 56 After removing the shock absorber clean it thoroughly S02053 10 Main work Loosen screw 1 Turn adjusting ring 2 until the spring is no longer under ten sion Holding wrench 90129051000 Measure the overall spring length while the spring is not under tension Tighten the spring by turning adjusting ring 2 to measure ment A Guideline Spring preload 6 mm 0 24 in Inf...

Page 43: ...7 Check the free travel of the foot brake lever p 85 Check the static sag of the shock absorber p 39 Check the riding sag of the shock absorber p 39 Adjust the rebound damping of the shock absorber p 37 Remove the motorcycle from the lift stand p 46 10 12 Checking the basic setting of the fork Info For various reasons no exact riding sag can be determined for the fork 401000 01 Smaller differences...

Page 44: ...he right fork leg Preparatory work Raise the motorcycle with a lift stand p 46 K00475 10 Main work Remove protection cap 1 Push fork pump 2 together fully Fork pump 79412966000 Info The fork pump is included as part of the motorcycle s separate enclosure Connect the fork pump to the left fork leg The fork pump indicator switches on automatically A little air escapes from the fork leg when connecti...

Page 45: ...y Info Adjusting screw 1 is located at the upper end of the right fork leg Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping 10 15 Adjusting the rebound damping of the fork Info The hydraulic rebound damping d...

Page 46: ...e rider 10 17 Adjusting the handlebar position Preparatory work Remove the handlebar cushion H01189 11 Main work Remove screws 1 Take off the handlebar clamp Take off the handlebar and lay it to one side Info Cover the components to protect them against dam age Do not kink the cables and lines Remove screws 2 Take off handlebar supports 3 Position rubber bushings 4 and push through nuts 5 from bel...

Page 47: ...e handlebar clamp Mount screws 1 but do not tighten yet First bolt the handlebar support with screws 1 onto the longer higher side of the handlebar supports so that both parts touch Tighten screws 1 evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Finishing work Mount the handlebar cushion ...

Page 48: ... stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 0 0 1 1 402001 10 Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle insert plug in stand 1 into the left side of the wheel spindle Info Remove the plug in stand before riding 11 3 Bleeding the fork legs Preparatory work Raise the motorcycle wi...

Page 49: ...ts Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 139 Press the dust boots back into their normal position Remove excess oil Finishing work Install the fork protector p 48 Remove the motorcy...

Page 50: ...ighten screws 3 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 7 Removing the fork legs Preparatory work Raise the motorcycle with a lift stand p 46 Remove the front wheel p 94 S01903 10 Main work Remove screws 1 and take off the clamp Remove screws 2 and take off the brake caliper Allow the brake caliper and brake line to hang tension free to the side Info Do not pull the hand brake le...

Page 51: ...ping is located in the right fork leg S02013 11 Tighten screws 2 Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft S01903 11 Position the brake caliper Mount and tighten screws 4 Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Position the brake line and clamp Mount and tighten screws 5 Finishing work...

Page 52: ...Do not kink the cables and lines S01907 10 Remove O ring 4 Remove protective ring 5 Take off the lower triple clamp with the steering stem Remove the upper steering head bearing 11 10 Installing the lower triple clamp 102146 10 Main work Clean the bearing and sealing elements check for damage and grease High viscosity grease p 139 Insert the lower triple clamp with the steering stem Mount the uppe...

Page 53: ... of the upper end of the fork legs The second milled groove from the top must be flush with the top edge of the upper triple clamp The air suspension is located in the left fork leg The pressure and rebound damping is located in the right fork leg S02016 10 Tighten screws 6 Guideline Screw bottom triple clamp M8 12 Nm 8 9 lbf ft S02017 10 Tighten screw 4 Guideline Screw top steering head M20x1 5 1...

Page 54: ...55 Install the start number plate p 54 Install the front wheel p 95 Check that the wiring harness throttle cables and brake and clutch lines can move freely and are routed correctly Check the steering head bearing play p 52 Remove the motorcycle from the lift stand p 46 Mount the handlebar cushion 11 11 Checking the steering head bearing play Warning Danger of accidents Incorrect steering head bea...

Page 55: ...e steering head bearing and change if neces sary Finishing work Remove the motorcycle from the lift stand p 46 11 12 Adjusting the steering head bearing play Preparatory work Raise the motorcycle with a lift stand p 46 Remove the handlebar cushion S02019 10 Main work Loosen screws 1 Remove screw 2 Loosen and retighten screw 3 Guideline Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Using a plast...

Page 56: ...emoving the start number plate F00049 10 Remove screw 1 Swivel the start number plate to one side Remove screw 2 and take off the brake line guide and start number plate 11 15 Installing the start number plate F00050 10 Position the brake line and brake line guide on the start num ber plate Mount and tighten screw 1 Position the start number plate The holding lugs engage in the fender Mount and ti...

Page 57: ...emove screws 1 and 2 Take off the front fender 11 17 Installing front fender H00271 10 Main work Position front fender Mount and tighten screws 1 and 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the start number plate p 54 ...

Page 58: ...rs Remove the frame protectors on the left and right S02021 10 Remove screw 3 Remove fitting 4 Info Raise the wheel slightly to be able to remove the screws more easily F00075 10 Press angle lever 5 toward the rear Press linkage lever 6 downward K00285 10 Option Brembo Remove screws 7 Pull off foot brake cylinder from the push rod S02022 10 Option Magura Remove screws 7 Pull off foot brake cylinde...

Page 59: ...ngarm pivot Push the swingarm back and secure it against falling over S02024 10 Hold the shock absorber and remove screw 9 S02025 10 Remove the shock absorber carefully at the bottom 11 19 Installing the shock absorber S02024 11 Main work Carefully position the shock absorber into the vehicle from the bottom Mount and tighten screw 1 Guideline Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite...

Page 60: ...ake cylinder Push rod 4 engages in the foot brake cylinder Info Ensure that the dust boot is correctly seated Mount and tighten screws 5 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft S02027 10 Option Magura Position the foot brake cylinder Push rod 4 engages in the foot brake cylinder Info Ensure that the dust boot is correctly seated Mount and tighten screws 5 Guideline Remaining screws ...

Page 61: ...right Mount and tighten screws 8 Guideline Screw frame pro tector M5 3 Nm 2 2 lbf ft Mount and tighten screws 9 with the washers Guideline Screw frame pro tector M5 3 Nm 2 2 lbf ft Mount the new cable ties Finishing work Check the free travel of the foot brake lever p 85 Remove the motorcycle from the lift stand p 46 11 20 Removing the seat Preparatory work Remove the air filter box cover p 60 S01...

Page 62: ... in the bracket Push the seat forward Make sure that the seat is correctly locked in Mount and tighten screw 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the air filter box cover p 61 11 22 Removing the air filter box cover S02029 10 Pull off the air filter box cover sideways in areas A B and C and remove toward the front ...

Page 63: ...vice life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Preparatory work Remove the air filter box cover p 60 S02031...

Page 64: ...r and air filter box Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Do not clean the air filter with fuel or petroleum since these substances attack the foam Preparatory work Remove the air filter box cover p 60 Remove the air filter p 6...

Page 65: ...e vehicle Preparatory work Remove the right side cover p 64 S02034 10 Main work Disconnect spring 1 Spring hook 50305017000 Remove screws 2 and take off the main silencer 11 28 Installing the main silencer S02035 10 Main work Mount the main silencer Mount screws 1 but do not tighten yet Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Attach spring 2 Spring hook 50305017000 Tighten screws 1 ...

Page 66: ...r p 63 402618 10 Main work Remove all screws on the main silencer Take off silencer cap 1 Take off outer tube 2 Pull glass fiber yarn filling 3 off of inner tube 4 Clean the parts that need to be reinstalled and check for damage Mount the new glass fiber yarn filling 3 on the inner tube Slide outer tube 2 over the glass fiber yarn filling Insert silencer cap 1 into the outer tube Mount and tighten...

Page 67: ... that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with pl...

Page 68: ...ne Dirt in the fuel line clogs the injection valve S02039 10 Disconnect the plug in connection of the fuel line Info Remaining fuel may flow out of the fuel hose Mount wash cap set A Wash cap set 81212016100 Pull the fuel tank breather hose off the tank lid S02040 10 Remove screws 3 H01414 10 Remove screw 4 with the rubber bushing H01415 10 Pull both spoilers off of the sides of the radiator brack...

Page 69: ...ard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Main work Check the throttle cable routing p 73 H01415 11 ...

Page 70: ...tion valve Lubricate the O ring and connect plug in connection 4 for the fuel line Info Route the cable and fuel line at a safe distance from the exhaust system Finishing work Mount the seat p 60 Install the air filter box cover p 61 Install the right side cover p 65 11 34 Checking for chain dirt accumulation 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean t...

Page 71: ...n work Rinse off loose dirt with a soft jet of water Clean chain and apply chain spray Offroad chain spray p 139 Finishing work Remove the motorcycle from the lift stand p 46 11 36 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear...

Page 72: ...nd rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with a lift stand p 46 Check the ch...

Page 73: ...or engine sprocket is worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together 1 2 3 16 17 18 0 0 0 B B 0 0 A A 400987 10 Pull at the top part of the chain with the specified weight A Guideline Weight chain wear mea surement 10 15 kg 22 33 lb Measure distance B of 18 chain rollers in the lower chain section Info Chain wear is not always eve...

Page 74: ...Nm 4 4 lbf ft Loctite 243 S02044 10 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the screw on the chain sliding piece Guideline Screw chain slid ing piece M8 15 Nm 11 1 lbf ft 402421 10 Check th...

Page 75: ...pact Change the frame Info Always replace a frame that has been damaged due to a mechanical impact Repair of the frame is not authorized by Husqvarna Motorcycles 11 40 Checking the swingarm 401520 01 Check the swingarm for damage cracking and deformation If the swingarm shows signs of damage cracking or deformation Change the swingarm Info Always change a damaged swingarm Repair of the swingarm is...

Page 76: ...he seat p 60 Install the air filter box cover p 61 Install the right side cover p 65 11 42 Checking the rubber grips 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replace...

Page 77: ...octor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Info The fluid level rises with increasing wear of the clutch facing discs Never use DOT ...

Page 78: ...n to your clothing change the clothing Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations F00057 10 Move the clutch fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 S02046 10 Fill bl...

Page 79: ...r without bubbles Now and then extract fluid from the master cylinder reservoir to prevent overflow Tighten the bleeder screw and remove the bleeding syringe with the hose Correct the fluid level of the hydraulic clutch Guideline Fluid level below container rim 4 mm 0 16 in Position the cover with the membrane Mount and tighten the screws ...

Page 80: ...ver to your hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the handlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments w...

Page 81: ...ge cracking and deformation If the brake disc exhibits damage cracking or deforma tion Change the front brake disc Change the rear brake disc 12 4 Checking the front brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the b...

Page 82: ...ized Husqvarna Motorcycles workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of wa...

Page 83: ... 2 with membrane 3 Add brake fluid to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 p 137 Position the cover with the membrane Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immedi ately with water H02360 10 Option Magura Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Rem...

Page 84: ... p 82 12 7 Changing the front brake linings Warning Danger of accidents Incorrect maintenance will cause the brake system to fail Ensure that service work and repairs are performed professionally Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothi...

Page 85: ...0063 10 Option Brembo Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 F00064 10 Manually press the brake caliper toward the brake disc to push back the brake pistons Ensure that brake fluid does not flow out of the brake fluid reservoir if necessary extract excess Info Make sure that you do not press the brake caliper ...

Page 86: ...Info Clean up overflowed or spilled brake fluid immedi ately with water H02361 10 Option Magura Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 H02363 10 Manually press the brake caliper toward the brake disc to push back the brake pistons Ensure that brake fluid does not flow out of the brake fluid reservoir if necess...

Page 87: ...nd there is a pressure point H02360 10 Add brake fluid up to level A Guideline Level A brake fluid level below reservoir rim 5 mm 0 2 in Brake fluid DOT 4 p 137 Position cover 2 with membrane 3 Mount and tighten screws 1 Info Clean up overflowed or spilled brake fluid immedi ately with water 12 8 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the...

Page 88: ... in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification F00084 10 Option Brembo Detach spring 1 Loosen nut 4 and with push rod 5 turn it back until you have maximum free travel To adjust the basic position of the foot brake lever to indi vidual requirements loosen nut 2 and turn screw 3 accordingly Info The range of adjustment is limi...

Page 89: ...ne Nut foot brake lever stop M8 20 Nm 14 8 lbf ft Attach spring 1 12 10 Checking the rear brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding...

Page 90: ... Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes tho...

Page 91: ...Mount and tighten the screw cap with the membrane and O ring Info Clean up overflowed or spilled brake fluid immedi ately with water H02366 10 Option Magura Stand the vehicle upright Remove the cable ties on the frame protector Remove screw cap 1 with membrane 2 and the shim Add brake fluid to level A Brake fluid DOT 4 p 137 Mount and tighten screw cap with the membrane and the shim Info Clean up ...

Page 92: ...rcycles workshop will be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of...

Page 93: ...n if it does Info Make sure when pushing back the brake piston that you do not press the brake caliper against the spokes Remove cotter pins 3 pull out pin 4 and remove the brake linings Clean the brake caliper and brake caliper support H00326 10 Check that leaf spring 5 in the brake caliper and sliding plate 6 in the brake caliper support are seated correctly Info The arrow on the leaf spring poi...

Page 94: ...w out of the brake fluid reservoir extracting it by suc tion if it does Info Make sure when pushing back the brake piston that you do not press the brake caliper against the spokes Remove cotter pin 3 Push leaf spring 4 downwards and remove pin 5 Remove brake linings Clean the brake caliper and brake caliper support H02369 10 Check that leaf spring 4 in the brake caliper and sliding plate 6 in the...

Page 95: ...ontact with the brake disc and there is a pressure point H02366 10 Add brake fluid to level A Brake fluid DOT 4 p 137 Mount and tighten screw cap 1 with membrane 2 and the shim Info Clean up overflowed or spilled brake fluid immedi ately with water Mount new cable ties on the frame protector ...

Page 96: ...by hand in order to push back the brake pistons Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pistons H02371 10 Loosen screw 1 by several rotations Loosen screws 2 Press on screw 1 to push the wheel spindle out of the axle clamp Remove screw 1 H02372 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the w...

Page 97: ...ntact surfaces A of the spacers Long life grease p 139 Insert the spacers Clean and grease the wheel spindle Long life grease p 139 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned H02371 11 Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake linings are se...

Page 98: ...emove chain adjuster 2 Pull out wheel spindle 3 far enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possible Remove the chain from the rear sprocket Info Cover the components to protect them against damage Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hol...

Page 99: ... rear sprocket Info Cover the components to protect them against damage Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Holding the rear wheel withdraw the wheel spindle Take the rear wheel out of the swingarm Info Do not operate the foot brake lever when the rear wheel is removed H00936 10 Remove ...

Page 100: ...ed Mount the chain H02376 10 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 69 Tighten nut 4 Guideline Nut rear wheel spin dle M25x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the chain adjusters 32 mm 1 26 in enables different secondary ratios with the same chain length ...

Page 101: ...ck the tread depth Info Adhere to the legally required minimum tread depth Minimum tread depth 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires H01144 01 Check the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and ...

Page 102: ...n lateral and radial run out will form in the wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If you hear different tone fre...

Page 103: ...if charge is already below the minimum voltage Minimum voltage before the start of the charge 9 V Dispose of batteries with less than the minimum voltage correctly Preparatory work Press and hold the kill switch while the engine is idling until the engine stops Remove the air filter box cover p 60 Remove the seat p 59 H01190 10 Main work Pull back the negative terminal cover 1 and disconnect negat...

Page 104: ... Connect negative cable 7 to the battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Slide negative terminal cover 8 over the negative terminal Finishing work Mount the seat p 60 Install the air filter box cover p 61 14 3 Recharging the battery Warning Risk of injury Batteries contain harmful substances Keep batteries out of the reach of children Keep sparks and open flames away from t...

Page 105: ...ng voltage or charging time are exceeded the battery will be destroyed If the battery is depleted by repeated starting the battery must be charged immediately If the battery is left in a discharged state for an extended period it will become over discharged and sul fated destroying the battery The battery is maintenance free Preparatory work Press and hold the kill switch while the engine is idlin...

Page 106: ... filter box cover p 61 14 4 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The main fuse protects all power consumers of the vehicle It is located in the starter relay housing under the seat Preparatory work Press and hold the kill switch while the engine is idling until the ...

Page 107: ...e fuse 4 is located in the starter relay Install a new main fuse Fuse 58011109110 p 133 Check that the electrical system is functioning properly Tip Insert a spare fuse so that it is available if needed Mount the protection caps Mount the starter relay onto the holder and route the cable Finishing work Mount the seat p 60 Install the air filter box cover p 61 ...

Page 108: ...he radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health ...

Page 109: ...ine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediatel...

Page 110: ...nty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold S02050 10 Position the motorcycle upright Place a suitable container under the water pump cover Remove screw 1 Take off radiator cap 2 Completely drain the coolant Mount a...

Page 111: ...is tightened Position the motorcycle upright Pour coolant in up to measurement A above the radiator fins Guideline Distance A above the radi ator fins 10 mm 0 39 in Coolant p 137 Mount the radiator cap Go for a short test ride Check the coolant level p 107 ...

Page 112: ...n Adjust the play in the throttle cable p 110 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and let it run idle Move the handlebar to and fro over ...

Page 113: ...Guideline Throttle cable play 3 5 mm 0 12 0 2 in Tighten nut 2 Slide on sleeve 1 Check the throttle grip for smooth opera tion Finishing work Check the play in the throttle cable p 110 Install the fuel tank p 67 Mount the seat p 60 Install the air filter box cover p 61 Install the right side cover p 65 16 3 Setting the characteristic map of the throttle response Info On the throttle grip the chara...

Page 114: ...e slowly The black guide plate opens the throttle valve more quickly The black guide plate is already mounted when the vehicle is delivered S01965 01 Clean the outside of the handlebar and the inside of the grip tube Mount the grip tube on the handlebar Attach the throttle cables to the guide plate and route cor rectly S01966 10 Position half shells 3 mount and tighten screws 2 Guideline Screw thr...

Page 115: ...alanced response H01180 11 Activating ADVANCED mapping Press button MAP until LED2 lights up Guideline Engine speed 4 000 rpm ADVANCED direct response 16 5 Adjusting the idle speed Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction s...

Page 116: ...idle position needs to be retaught then the malfunction indicator lamp flashes 2x per second H02263 10 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Allow the vehic...

Page 117: ...edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 115 16 8 Adjusting the basic position of the shift lever 401950 12 Remove screw 1 with the washers and take off shift lever 2 401951 10 Clean gear teeth A of the shift lever and shift shaft Mount the shift lever on the shift shaft in the required position and engage the ge...

Page 118: ...ase of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system S02052 10 Clean plug in conn...

Page 119: ...ine is cold or warm Preparatory work Stand the motorcycle upright on a horizontal surface H00309 10 Condition The engine is cold Check the engine oil level The engine oil reaches the middle of level viewer A If the engine oil does not reach the middle of the level viewer Add engine oil p 120 S00932 10 Condition The engine is at operating temperature Check the engine oil level Info After switching ...

Page 120: ...e applicable regulations Info Check the O rings for damage Replace damaged O rings Drain the engine oil while the engine is at operating temperature Preparatory work Park the motorcycle on a level surface 120299 10 Main work Place a suitable container under the engine Remove oil drain plug 1 with the magnet and seal ring Info Do not remove screws 2 F00090 10 Remove screw plug 3 with oil screen 4 C...

Page 121: ...ling surfaces 120303 11 Lay the motorcycle on its side and fill the oil filter housing to about full with engine oil Fill the oil filter with engine oil and position the oil filter in the housing Oil the O ring of the oil filter cover and mount it together with oil filter cover 7 Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 lbf ft Stand the motorcycle upright 401955 1...

Page 122: ... 1 with the O ring from the clutch cover Fill engine oil to the middle A of the level viewer Add the same engine oil that was used when the last oil change was carried out Engine oil SAE 10W 50 p 137 Info For optimal performance of the engine oil do not mix different types of engine oil We recommended changing the engine oil when nec essary Install and tighten the oil filler plug with O ring Dange...

Page 123: ...long period Avoid direct sunshine on the motorcycle during cleaning 401061 01 Close off the exhaust system to keep water from entering First remove coarse dirt particles with a gentle spray of water Spray very dirty areas with a normal motorcycle cleaner and then clean with a paintbrush Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a d...

Page 124: ...ng parts and bearings Clean the chain p 68 Treat bare metal parts except for brake discs and the exhaust system with a corrosion inhibitor Preserving materials for paints metal and rubber p 139 Treat all plastic parts and powder coated parts with a mild cleaning and care agent ...

Page 125: ... If service repairs or replacements are necessary you should do this during the storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Refuel p 31 Clean the motorcycle p 121 Change the engine oil and oil filter clean the oil sc...

Page 126: ...e only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 19 2 Putting into operation after storage 401059 01 Install the battery p 102 Remove the motorcycle from the lift stand p 46 Perform checks and maintenance measures when preparing for use p 26 Take a test ride ...

Page 127: ...ill switch defective Check the wiring harness visual check Check the electrical system Defect in fuel injection system Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine does not speed up Defect in fuel injection system Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine has too little power Air filter is very dirty Clean the air filter ...

Page 128: ...arna Motorcycles diagnostics tool High oil consumption Engine vent hose bent Route the vent hose without bends or change it if necessary Engine oil level too high Check the engine oil level p 117 Engine oil too thin low viscos ity Change the engine oil and oil filter clean the oil screen p 118 Piston or cylinder worn Measure the piston cylinder mounting clearance Battery discharged Battery is not ...

Page 129: ...r malfunc tion indicator lamp 12 Malfunction indicator lamp flashes 1x long 2x short Error level condition Engine coolant temperature sensor input signal too low Engine coolant temperature sensor input signal too high Blink code for malfunc tion indicator lamp 13 Malfunction indicator lamp flashes 1x long 3x short Error level condition Intake air temperature sensor input signal too low Intake air ...

Page 130: ...ink code for malfunc tion indicator lamp 37 Malfunction indicator lamp flashes 3x long 7x short Error level condition Ignition coil 1 cylinder 1 circuit fault Blink code for malfunc tion indicator lamp 41 Malfunction indicator lamp flashes 4x long 1x short Error level condition Fuel pump controller short circuit to ground open circuit Fuel pump control input signal too low ...

Page 131: ...er bearings Conrod bearing Slide bearing Piston pin bearing Bearing bush Pistons Forged light alloy Piston rings 1 compression ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with two Eaton pumps Primary transmission 24 73 Clutch Multidisc clutch in oil bath hydraulically activated Gearbox 5 gear claw shifted Transmission ratio 1st gear 13 32 2nd gear 16 32 3rd gear 17 ...

Page 132: ...m 1 5 lbf ft Loctite 243 Screw bearing bolt oil pump idler gear M5 6 Nm 4 4 lbf ft Loctite 243 Screw crankshaft position sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw gear position sensor M5 5 Nm 3 7 lbf ft Loctite 243 Screw locking lever M5 6 Nm 4 4 lbf ft Loctite 243 Screw oil pump cover M5 6 Nm 4 4 lbf ft Loctite 243 Screw stator M5 6 Nm 4 4 lbf ft Loctite 243 Nut cylinder head M6 10 Nm 7 4 lbf f...

Page 133: ... cam lever axis M10x1 10 Nm 7 4 lbf ft Screw unlocking of timing chain tensioner M10x1 8 Nm 5 9 lbf ft Spark plug M10x1 10 12 Nm 7 4 8 9 lbf ft Engine coolant temperature sen sor M10x1 25 12 Nm 8 9 lbf ft Nut cylinder head M10x1 25 Tightening sequence Tighten diagonally 1st tightening stage 10 Nm 7 4 lbf ft 2nd tightening stage 30 Nm 22 1 lbf ft 3rd tightening stage 50 Nm 36 9 lbf ft Thread oiled ...

Page 134: ...5018 DCC Link Brake system Disc brakes brake calipers on floating bearings Brake discs diameter front 260 mm 10 24 in rear 220 mm 8 66 in Brake discs wear limit front 2 5 mm 0 098 in rear 3 5 mm 0 138 in Tire air pressure offroad front 1 0 bar 15 psi rear 1 0 bar 15 psi Secondary ratio 14 51 Chain 5 8 x 1 4 Available rear sprockets 48 50 51 52 Steering head angle 63 9 Wheelbase 1 485 10 mm 58 46 0...

Page 135: ...es com 22 7 Fork Fork article number 34 18 8R 55 Fork WP Performance Systems Upside down AER 48 Compression damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Rebound damping Comfort 17 clicks Standard 12 clicks Sport 7 clicks Air pressure 10 6 bar 154 psi Fork length 950 mm 37 4 in Oil capacity external mechanism right 200 40 20 ml 6 76 1 35 0 68 fl oz Fork oil SAE 4 48601166S1 p 137 Oil...

Page 136: ... mm 10 24 in Weight of rider 75 85 kg 165 187 lb 260 mm 10 24 in Weight of rider 85 95 kg 187 209 lb 260 mm 10 24 in Gas pressure 10 bar 145 psi Static sag 35 mm 1 38 in Riding sag 105 mm 4 13 in Fitted length 477 mm 18 78 in Shock absorber oil Shock absorber fluid SAE 2 5 50180751S1 p 138 22 9 Chassis tightening torques Screw combination switch EJOT PT K50x18 3 5 Nm 2 58 lbf ft Screw intake air t...

Page 137: ...emaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 25 Nm 18 4 lbf ft Loctite 2701 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw subframe M8 30 Nm 22...

Page 138: ...9 lbf ft Nut swingarm pivot M16x1 5 100 Nm 73 8 lbf ft Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Screw in nozzles cooling system M20x1 5 12 Nm 8 9 lbf ft Loctite 243 Nut rear wheel spindle M25x1 5 80 Nm 59 lbf ft ...

Page 139: ...reeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted The use of premixed coolant is recommended Observe the coolant manufacturer specifications for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier Bel Ray Moto Chill Racing Coolant E...

Page 140: ...and that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E1...

Page 141: ...rproof Grease Multi purpose grease 00062010051 Recommended supplier Klüber Lubrication CENTOPLEX 2 EP Offroad chain spray Guideline Recommended supplier Bel Ray Blue Tac Chain Lube Oil for foam air filter Recommended supplier Bel Ray Foam Filter Oil Preserving materials for paints metal and rubber Recommended supplier Bel Ray Silicone Detailer Protectant Spray Universal oil spray Recommended suppl...

Page 142: ...rvice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO MA standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to...

Page 143: ... 141 Launch control Vehicles electronics functions for achieving the best possible acceleration from a standing position OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics ...

Page 144: ...27 LIST OF ABBREVIATIONS 142 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 145: ...ion Active driving aids are also represented by yellow or orange symbols Malfunction indicator lamp lights up flashes orange The OBD has detected an error in the vehicle electronics Come safely to a halt and contact an authorized Husqvarna Motorcy cles workshop Malfunction indicator lamp flashes orange rapidly Launch control is activated ...

Page 146: ...ty coolant 132 engine oil 119 132 Chain checking 71 cleaning 68 Chain guide checking 71 Chain tension adjusting 70 checking 69 Characteristic map of the throttle response adjusting 111 Chassis number 13 Clutch fluid level checking correcting 75 fluid changing 76 Clutch lever 15 basic position adjusting 75 Cold start button 18 Compression damping fork adjusting 43 Coolant antifreeze and coolant lev...

Page 147: ...gh speed compression damping shock absorber adjusting 37 I Idle speed adjusting 113 Idle speed adjusting screw 19 Implied warranty 9 Intended use 6 K Kill switch 16 L Launch control activating 27 Lower triple clamp installing 50 removing 49 Low speed compression damping shock absorber adjusting 36 M Main fuse changing 104 Main silencer glass fiber yarn filling changing 64 installing 63 removing 63...

Page 148: ...on adjusting 40 static sag checking 39 Shock absorber article number 14 Spare parts 9 Spoke tension checking 100 Start number plate installing 54 removing 54 Starting 26 Starting power of lithium ion batteries at low temperatures 23 Steering head bearing lubricating 54 Steering head bearing play adjusting 53 checking 52 Storage 123 Swingarm checking 73 T Technical data capacities 132 chassis 132 c...

Page 149: ... 3402166en 3402166en 06 2017 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer Husqvarna Motorcycles GmbH ...

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Husqvarna FC 250, Owner'S Manual

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